Ergabit “Optimum Parametrical Control Systems” for viability maintaining of modern industry Presented by Prof. Konstantin Bravy, Ph.D., D.Sc. Ergatonic Ltd. Ergabit Ergabit Basic Functions With the industry progress the size of humanitarian expenses and financial losses because of belated, incorrect and nonoptimal actions in diagnostics, maintenance and operating of civil and military equipment increased significantly. The acute necessity in technical instruments for viability maintaining of complex industrial equipment appeared. To meet with need, the Ergatonic Company has developed Ergabit. The control and management functions, which are fundamental to availability, functional efficiency and safety maintaining of complex industrial equipment are included in the Ergabit Base Packages. Advantages of the packages are operative making and presentation of transparent instructions for operating and maintenance of complex industrial equipment in various branches of modern industry. The base packages is divided into the following major categories: What is Ergabit ? Viability is a property characterizing ability of control organ (for example, technical manager) to use of control means (for example, shift personnel, operators and operation personnel) for ensuring surviving, self-presentation and steady functioning of control object (for example, complex industrial equipment) in real conditions of its existence. Ergabit, as a viability maintaining system, is principally novel and industry evaluated optimum parametrical control system, which functions on the basis of formalization the unconscious activity process of a brain in viability maintaining of an organism. The Ergabit functioning technology, which is known as “bioinformation technology (BIT)”, determined the title for principally novel Ergatonic’s product. Based on the BIT architecture, Ergabit is composed of based applied program packages and integrated modules to provide transparent solution of management tasks arising in operating and maintenance process of complex industrial equipment for viability maintaining of the equipment in the limits of its life cycle. Technical State Control (TSCP) – Monitors the parameters characterizing functioning process of the equipment and recognizes all possible types of its technical state. Configuration Management (CMP) – Determines who and what should act for ensure readiness of complex equipment with regard to its actual technical state. Emergency Maintenance (EMP) – Recognizes emergency state of equipment and forms reliable recommendations for preventing of accidents. Corrective Maintenance (CMP) – Carries out localization of all possible defects and forms optimal instructions for location the defects, which are reason of evident failure of the equipment. Based Maintenance (BMP) – makes more exact the contents and deter-mines optimal terms for maintenance and capital repair of the equipment. Operative Control (OCP) – Selects optimal mode for effective use of multi-regimes equipment. Operative Management (OMP) – Estimates Availability, Functional Efficiency and Safety Indexes of the equipment and forms optimal strategy for increasing viability index of the equipment. Available Ergabit Solutions Here are some examples of integrated modules, which reflect the distinctive features of Ergabit in comparison with modern technical decisions in the field of diagnostics, maintenance and operating of complex industrial equipment. Testability Coverage Maximization (TCMM) – Provides selection minimum number of parameters for reliable control of equipment’s technical state. Serviceability State Control (SSCM) Provides real-time identification of so-called “latent defects”, which didn’t lead yet to destruction functions of industrial equipment. Emergency State Control (ESCM) – Recognizes immediately emergency and preemergency states of industrial equipment before they became evident. Defect’s Location (DLM) - Generates optimum instructions for searching the initial reasons of evident failures in working equipment with regard to reliability of structural elements of the equipment and duration for checking the parameters characterizing the technical state of above structural elements. Maintenance Optimization (MOM) Determines the optimum terms for maintenance of the equipment with regard to financial losses caused by latent defects arising in the process of the equipment’s functioning. Repair Optimization (ROM) - Determines the optimum terms for capital repair of industrial equipment with regard to financial losses caused aging of the equipment. Using Optimization (UOM) - Selects optimal mode for effective use of multi-regimes equipment with regard to its actual technical state. Viability Estimation (VEM) - Provides online estimation of availability, functional efficiency and safety indexes of complex industrial equipment with regard to quality indexes of real operating and maintenance system of the equipment. Life Cycle Cost Minimization (LCCM) Provides on-line minimization cost of given indexes maintaining of availability, functional efficiency and safety of complex industrial equipment on the basis of optimization Operating & Maintenance process of the equipment. Ergabit is Embeded Management System Optimum Parametrical Control System (OPCS) Industrial Equipment Parameters Configuration OPCS Instructions O&M Working Places Configuration Why Ergabit ? Novelty – Ergabit is set of Optimum Parametrical Control System (OPCS), which makes transparent decisions in Operating & Maintenance of complex industrial equipment for viability maintaining of the equipment Technical Uniqueness – Ergabit is new type management system, which possesses advantages of both centralized and decentralized management systems and deprives the storages of all known management systems. Economic Uniqueness - Ergabit is decisions making system, which for the first time in the world practice provides significant increasing the productivity of labor and norm of profit in various branches of real economics. Flexibility – The composition of Ergabit functions is determined by special tasks arising in Operating & Maintenance process of real equipment at concrete civil or military organizations. Experience – The Ergatonic Company has experience in development of Ergabit for optimum decisions making in diagnostics, maintenance and operating of complex industrial equipment in aviation, aerospace, energy and water supply. Industry Evaluated Benefit from OPCS Testability Availability Functional Efficiency Safety Operating & Maintenance Costs In 2 – 2.5 times In 1.5 - 2 times In 2 – 2.5 times In 3 – 3.5 times In 1.5 - 2 times About Ergatonic Company Ergatonic is Israeli start-up company. The Company’s mission is to provide elaboration and installation of Optimum Parametrical Management Systems (OPCS) for transparent solution of management tasks arising in Operating & Maintenance process of complex industrial equipment in various branches of modern industry. Ergatonic Company Ltd. P.O.Box 272, Ashdod 77102, Israel, E-mail: aroz@netvision.net.il