Characterization of Pore Structure in Enhanced Porosity Concrete Kathleen Lowa, Narayanan Neithalathb a Class of 2008, Department of Civil & Environmental Engineering, Environmental REU b Narayanan Neithalath, Assistant Professor,Clarkson University, Potsdam, NY, 13699-5710 Introduction Enhanced porosity concrete (EPC) is proportioned using little or no fine aggregates (sand) so as to create a network of interconnected pores. EPC potentially contributes to environmental sustainability because of its capability to drain surface water quickly through its pore network, thereby making it a useful stormwater management tool. Other possible benefits of EPC include filtering automobile pollutants from entering waterways and reducing the tire-pavement interaction noise in roadways [1]. The large sized voids (2-5 mm, compared to the micrometer range pores in normal concrete), and its random distribution makes the characterization of EPC a non-trivial issue. Also, pore size and porosity alone cannot be used to characterize the functional effectiveness of EPC. Other pore structure features that account for pore space distribution and connectivity are needed. In this project, an attempt is made to characterize the pore structure of EPC proportioned using two different aggregate sizes, aggregate-cement ratios, and water-cement ratios. Sand was added as a part of the coarse aggregate in half of the specimens. One half of the total number of specimens was hand-compacted while the other half was vibrated at 300 rpm for 2 minutes. Experiments were factorially designed to produce 16 sets of specimens, on which the performance evaluation and pore structure characterization were carried out. The functional characteristic of the system was represented using hydraulic conductivity while image analysis and statistical tools were used to describe the porosity, pore sizes, and their variations. Electrical impedance spectroscopy was used to determine the degree of interconnectedness of the pore system in EPC. Weibull distribution was used to describe the data acquired from image analysis on pore area and pore sizes because of its ability to scale and shape the distribution in accordance with the wide range of data. Determining Hydraulic Conductivity A falling head permeability cell (Figure 1) was used to measure the saturated hydraulic conductivity of EPC specimens. The permeability cell consists of two acrylic tubes, a valve, and a drainpipe. The EPC specimen was enclosed in a latex sleeve, and was fully saturated with water. The time taken for the water level to drop from an initial level of h2 to a final level of h1 in the top acrylic tube was recorded for the calculation of the hydraulic conductivity (Eqn. 1), which was derived from Darcy’s law: (Eqn. 1) K is the permeability constant, A1 and A2 are the cross-sectional area of the sample and tube, and l is the length of the specimen [2]. The hydraulic conductivities of the EPC specimens ranged from 0.001 to 0.008 m/s in this study. Measuring Porosity: The specimens which were enclosed in the latex sleeves were sealed with silicone sealant at one end, and attached to metal plates for the determination of porosity. Water was added to fill the pores of the specimens. The mass of water needed to fill the pores of the specimen was converted to volume to give the overall porosity. Determining Pore Connectivity: Figure 1: Falling Head Permeability Cell A Solartron 1260™ Impedance/Gain-Phase analyzer was used to carry out the Electrical Impedance Spectroscopy (EIS) measurements in order to determine the pore connectivity. The specimen was filled with an electrolyte solution (3% NaCl having a conductivity of 4.4 S/m) and placed between two metal plates prior to being connected to the impedance analyzer. Through sweeping a range of frequencies from 1Hz to 1MHz, a Nyquist plot of imaginary versus real impedance was produced. The bulk resistance (Rb) corresponds to the real impedance when the imaginary impedance is minimized. The Rb facilitates calculation of the effective sample conductivity. Using this value, the known electrolyte conductivity (σp) and the specimen porosity (φp) was used to determine the pore connectivity factor (βp) using the equation shown below (Eqn. 2) below [3]. σ eff= σp φp βp (Eqn. 2) Image Acquisition The cylindrical specimens (95 mm diameter x 150 mm height) were sawed into three sections each for image analysis. To create greater contrast of the images, the faces of the specimens were darkened by a fat-tip marker and a pasty solution of white glass powder used to fill the pores of the specimen [4]. Scanned images were processed using an image processing software (Image J™) by the use of threshold, hole fill, open, and close operations. Other image processing functions included despeckle and median, min, and max filters [5]. Figures 2 and 3 depict a typical grayscale image and a processed image after the operations described earlier. Figure 2: Initial Grayscale image Figure 3: Processed Image in Image J Data Analysis Weibull distribution was used to model the wide range of data on pore areas obtained from image analysis. Defined by its shape and scale parameters, β and α respectively, the Weibull distribution creates a distribution based Predicted and Actual Area Probabilities 0.9 on relativity in the set of data 0.8 [6,7]. A probability plot of 0.7 Predicted R(t) 0.6 the complete data is used to Actual 0.5 0.4 determine 0.3 parameters. The actual data the Weibull 0.2 plotted 0.1 0 along with the cumulative distribution 0 10 20 30 Pore Area (mm^2) Figure 5: Predicted and Actual Area Probabilities 40 function (cdf) shows that the Weibull distribution is an accurate model for data analysis. Figure 5 shows the cdf and actual data of pore areas for an 18.2% porosity specimen. Comparing the parameters of different specimens, it is found that as the porosity increases, the β values for the pore areas decreases, and the parameter α increases with increasing pore areas. Since the pore areas increase with increasing porosity, it can be deduced that α increases with increasing porosity. The decreasing β values create cdf’s shifted in the downward direction, and increasing α indicate a flattening of the curve [8]. Both of these factors imply that there is more probability of finding fewer larger pore areas than it is to find a larger range of smaller pore areas as porosity is increased. This is also shown by the linear correlation between α and average pore areas. Conclusion This research study combines the commonly used methods of performance estimation of EPC with statistical analysis of pore structure in order to develop a fundamental understanding of the influence of pore structure characteristics on performance of this material. The image analysis procedure and the Weibull parameters of the pore areas provide significant details about the pore geometry and its distribution. This study has dealt with a limited number of EPC specimens, but it is anticipated that the methodologies developed could be adopted to a larger sample size, thereby resulting in material models that relate to the performance. References 1. Tennis, Pual D., Michael L. Leming and David J Akers. Pervious Concrete Pavements. Portland Cement Association, 2004. 2. N. Neithalath, W.J. Weiss, J. Olek, Characterizing Enhanced Porosity Concrete using electrical impedance to predict acoustic and hydraulic performance, Cement and Concrete Composites 36 (2006) 2074-2085. 3. IBID 4. Kunhanandan Nambiar, K. Ramamurthy. Air-void characterization of foam concrete. Cement and Concrete Research (2006). 5. Wojnar, L. Image Analysis: Applications in Materials Engineering. CRC Press, New York (1999). 6. Dodson, Bryan. Weibull Analysis. ASQ Quality Press, Milwaukee (1994). 7. C. Qi, Quantitative Assessment of Plastic Shrinkage Cracking and its Impact on the Corrosion of Steel Reinforcement, PHD Thesis, Purdue University (2003). 8. IBID 9. H. Shen, S.M. Oppenheimer, D.C. Dunand, L. C. Brinson, Numerical Modeling of Pore Size and Distribution in Foamed Titanium,, Mechanics of Materials (2005). 10. Jean-Louis Chermant, Why automatic image analysis? An introduction to this issue, Cement and Concrete Composites 23 (2001) 127-131. 11. L. Wojnar, Image Analysis: Applications in Materials Engineering, CRC Press, New York (1999).