JOURNAL INFO your reference

advertisement

IJARET formatting guidelines, Sample document placed in the page 7 for your reference

JOURNAL INFO

Journal information to be placed at the top of the first page with the below information. Volume Number, Issue number, Year, Article id, Issue link and Pages will vary depending upon the Volume, Issue and Article. All the information will be in Times Now Roman 11 pt, Journal name will be in bold, logo will be placed right of the information

International Journal of Advanced Research in Engineering and

Technology (IJARET) Volume 1, Issue 1, January- May 2010, pp. 25-34,

Article ID: xxxxx

Available online at http://www.iaeme.com/ijaret/Volume 1/Issue 1.asp

ISSN Print: 0976-6480 and ISSN Online: 0976-6499

© IAEME Publication

IJARET

_____________________________________________________________________

ARTICLE TITLE

Article title will be placed beneath the journal info, with All caps, Times New Roman

20, before 24 pt with center alignment

ARTICLE TITLE

_____________________________________________________________________

AUTHOR INFORMATION

If the authors has same affiliation, the number of authors should be separated by comma and their affiliation to be placed beneath the author. If the affiliations are vary, each other to be captured as separate author information. Aff1 will contain department and Aff2 to be contained University, City, State and Country. Author has before 12 pt,

Aff1 has 3 pt and Aff2 has 0 pt

Author1

B. J. Agarwal

Aff1

Department of Textile Chemistry

Aff2

Faculty of Technology and Engineering

The Maharaja Sayajirao University of Baroda, Vadodara

Author2

Aff1

Aff2

Author1, Author2 and Author3 (if two or more authors has same affiliation)

Aff1

Aff2

_____________________________________________________________________ http://www.iaeme.com/ijaret.asp 1 editor@iaeme.com

Author Name

ABSTRACT INFORMATION

Abstract head will be captured as All caps Times New Roman 12 pt bold, left and right indentation will be 0.25 and before 18 pt. Abstract text will be captured as 12 pt italic (if partial italic that should be captured as roman), right and left indentation 0.25 and first line indentation 0.25 and before 3 pt.

ABSTRACT

Abstract Text Abstract Text Abstract Text Abstract Text Abstract Text

Abstract Text Abstract Text Abstract Text Abstract Text Abstract Text Abstract

Text Abstract Text Abstract Text Abstract Text Abstract Text Abstract Text

Abstract Text Abstract Text Abstract Text Abstract Text Abstract Text Abstract

Text Abstract Text Abstract Text Abstract Text Abstract Text Abstract Text

Abstract Text.

_____________________________________________________________________

KEYWORD INFORMATION

Keyword head to be captured as bold in Times New Roman 12 pt, before 6 pt.

Keyword text to be captured as Times New Roman 12, each keyword to be separated by comma.

Keyword Head : Keyword text, Keyword text, Keyword text, Keyword text.

_____________________________________________________________________

CITE THIS ARTICLE INFORMATION

Cite This Article head will be in Upper Lower Case (Title Case), bold, Times New

Roman 12 pt, Before 6 pt. Cite this article text will be Times New Roman 12 pt,

Before 6 pt. It describes the current article information.

Cite this article Head: Agarwal, B. J. Eco-Friendly Dyeing of Viscose Fabric with Reactive Dyes International Journal of Advanced Research in

Engineering and Technology, 1 (1), 2010, pp 25-34. http://www.iaeme.com/ijaret/Volume 1/Issue 1.asp.

_____________________________________________________________________

HEADING INFORMATION

We will call Heading 1 as Ahead, Heading 2 as BHead and Heading 3 as CHead.

Ahead will contains Introduction, Conclusion and first level Headings. Ahead will be

14 point bold, All caps, Times New Roman 14 pt, before 12 pt and after 3 pt.

B head will contains Second level Heading with numbered 1.1 and 2.1. Times

New Roman 13 pt bold, Title case, Before 12 pt and after 3 pt. Bhead1 is the second level heading which comes immediately after the Ahead. So the top space will be reduced for this heading. All the properties will be same as Bhead except before 3 pt.

C head will contains Third level Heading with numbered 1.1.1 and 2.1.1 Times

New Roman 12 pt bold italics, Title case, Before 12 pt and after 3 pt. Chead1 is the third level heading which comes immediately after the Bhead. So the top space will be reduced for this heading. All the properties will be same as Chead except before 3 pt.

http://www.iaeme.com/ijaret.asp 2 editor@iaeme.com

Article Title

A HEAD

1 INTRODUCTION (A HEAD)

B Head

2.1 Materials

B Head1

2. MATERIALS & EXPERIMENTAL PROCEDURES [AHEAD]

2.1 Materials [Bhead1]

CHead

2.2.2 Preparation of Glycerol-1,3-dichlorohydrin

CHead1

2.2 Methods [B Head]

2.2.1 Polymer preparation [Chead1]

_____________________________________________________________________

PARAGRAPH INFORMATION

The immediate paragraph of the header level will called as paragraph with no indent.

It will be in Times New Roman 12 pt, top space 3 pt, left and right indentation will be

0 pt.

Paragraph indent is the second, third and continuous paragraphs of the particular header. It will be in Times New Roman 12 pt, top space 3 pt, left and right indentation will be 0 pt and first line indentation will be 0.25.

Paragraph with no indent

Para Para Para Para Para Para Para Para Para Para Para Para Para Para Para Para Para

Para Para Para Para Para Para Para Para Para Para Para Para Para Para Para Para Para

Para

Paragraph indent

Paraind Paraind Paraind Paraind Paraind Paraind Paraind Paraind Paraind Paraind

Paraind Paraind Paraind Paraind Paraind Paraind Paraind Paraind Paraind Paraind

Paraind Paraind Paraind Paraind Paraind Paraind Paraind Paraind Paraind

_____________________________________________________________________

EXTRACT INFORMATION

This describes the extract information. Extract will be Times New Roman 11 pt, left and right indentation will be 0.25. Top will be 6 pt and bottom will be 3 pt. If there are two or more paragraphs, first paragraph first line will be indented to 0.25.

Extract

Extract Extract Extract Extract Extract Extract Extract Extract Extract Extract Extract

Extract Extract Extract Extract Extract Extract Extract Extract Extract Extract Extract

Extract Extract Extract Extract Extract Extract Extract Extract Extract Extract Extract

Extract http://www.iaeme.com/ijaret.asp 3 editor@iaeme.com

Author Name

Extract1

Extract1 Extract1 Extract1 Extract1 Extract1 Extract1 Extract1 Extract1 Extract1

Extract1 Extract1 Extract1 Extract1 Extract1 Extract1 Extract1 Extract1 Extract1

Extract1 Extract1 Extract1

_________________________________________________________________

EQUATION INFORMATION

Equation will be keyed in Mathtype or Latest edition of Equation Editor application. Equation to be 11 pt. Before 6 pt and after 3 pt and flush right. Equation number to be captured in

Math type not as text. Unnumbered equations to be captured as center alignment.

Equation Number 𝑥 =

1

2

(1)

Equation Un-number 𝑥 =

1

2

___________________________________________________________________________

TABLE INFORMATION

The Table caption to be captured as Times New Roman 11 pt, center alignment, Before 12 pt and after 6 pt. The text Table and Number to be captured as bold and will be placed before the table. Table column head to be captured as center alignment, bold, Times New Roman 11 pt, before and after 2 pt. Table text to be captured in left alignment, Times New Roman 11 pt, before 2 pt. Table note to be captured beneath the table with left alignment, Times New

Roman 11 pt, before 3pt and after 2 pt.

Table caption

Table Column Head

Table text

Table note

Table 1 Reactive dyes used with their reactive systems and Colour Index numbers

DYE

Monochloro-triazine (MCT) dye

D1 Procion Brill. Red H7B

D2 Procion Blue H5R

Dichlorotriazine (DCT) dye

D3 Procion Brilliant Red M5B

D4 Procion Brilliant Yellow MGR

High Exhaustion (HE) Reactive dye

D7 Procion Red HE-3B

D8 Procion Orange HE-R

D10 Reactofix Blue ME2RL

Red 4

CI Reactive

Blue 13

Red 2

Yellow 7

Red 120

Orange 84

Blue 248 http://www.iaeme.com/ijaret.asp 4 editor@iaeme.com

Article Title

Note: Note text Note text Note text Note text Note text Note text Note text Note text Note text Note text Note text Note text.

___________________________________________________________________________

FIGURE INFORMATION

The Figure caption to be captured as Times New Roman 11 pt, center alignment, Before 12 pt and after 6 pt. The text Table and Number to be captured as bold and will be placed before the table.

Figure Caption

Figure 1.

Typical induction motor drive

___________________________________________________________________________

REFERENCE INFORMATION

Author name to be captured as surname, given name format. Volume number to be captured as bold, issue number to be captured in brackets, before page number pp. to be added. Journal title to be captured as italic. For first reference before will be 12 pt and other reference before will be 3 pt, left 0.25, hanging 0.5 and tab 0.75. Please find below the examples.

REFERENCES

Journal Articles:

[1] Hebeish, A. and El-Rafie, M. H. American Dyestuff Reporter , 79 (7), 1990, pp.

34.

[2] Maganioti, A.E., Chrissanthi, H.D., Charalabos, P.C., Andreas, R.D., George,

P.N. and Christos, C.N. Cointegration of Event-Related Potential (ERP) Signals in Experiments with Different Electromagnetic Field (EMF) Conditions. Health ,

2 , 2010, pp. 400-406.

[3] Bootorabi, F., Haapasalo, J., Smith, E., Haapasalo, H. and Parkkila, S. Carbonic

Anhydrase VII—A Potential Prognostic Marker in Gliomas. Health , 3 , 2011, pp.

6-12.

E-Journal Articles:

[4] Bharti, V.K. and Srivastava, R.S. Protective Role of Buffalo Pineal Proteins on

Arsenic-Induced Oxidative Stress in Blood and Kidney of Rats. Health , 1 , 2009,

167-172. http://www.scirp.org/fileOperation/downLoad.aspx?path=Health20090100017_9

7188589.pdf&type=journal http://www.iaeme.com/ijaret.asp 5 editor@iaeme.com

Author Name

Books:

[5] Billmeyer, F. W. Jr. and Saltzman M. Principles of Colour Technology, 2nd

Edition. New York : John Wiley & Sons, 1981, pp. 140.

Edited Book:

[6] Prasad, A.S. Clinical and Biochemical Spectrum of Zinc Deficiency in Human

Subjects. In: Prasad, A.S., Ed., Clinical, Biochemical and Nutritional Aspects of

Trace Elements. New York : Alan R. Liss, Inc., 1982 pp. 5-15.

Conference Proceedings:

[7] Clare, L., Pottie, G. and Agre, J. Self-Organizing Distributed Sensor Networks.

Proceedings SPIE Conference Unattended Ground Sensor Technologies and

Applications, Orlando, 3713, 1999 pp. 229-237.

Thesis:

[8] Heinzelman, W. Application-Specific Protocol Architectures for Wireless

Networks. Ph.D. Dissertation, Cambridge: Massachusetts Institute of

Technology, 2000.

Internet:

[9] Honeycutt, L. Communication and Design Course, 1998. http://dcr.rpi.edu/commdesign/class1.html

_____________________________________________________________________

FOOTER INFORMATION

Times New Roman 11 pt, IJARET web page and editor email and page number.

Please refer the footer.

___________________________________________________

HEADER INFORMATION

Times New Roman 11 pt, Author in the even page and Article title in odd page. No information needed for first page.

_____________________________________________________________________

All the paragraphs in the Journal to be in single line spacing

___________________________________________________

http://www.iaeme.com/ijaret.asp 6 editor@iaeme.com

Article Title

International Journal of Advanced Research in Engineering and

Technology (IJARET) Volume 1, Issue 1, January- May 2010, pp. 25-34,

Article ID: xxxxx

Available online at http://www.iaeme.com/ijaret/Volume 1/Issue 1.asp

ISSN Print: 0976-6480 and ISSN Online: 0976-6499

© IAEME Publication

IJARET

ECO-FRIENDLY DYEING OF VISCOSE

FABRIC WITH REACTIVE DYES

B. J. Agarwal

Department of Textile Chemistry

Faculty of Technology and Engineering

The Maharaja Sayajirao University of Baroda, Vadodara

ABSTRACT

Water-soluble polymers have versatile applications but they are hardly used in wet processing of cellulosic substrates (cotton, viscose, jute, etc.), particularly in dyeing. In this paper, one such water-soluble polymer, polyacrylic acid has been synthesized, characterized and applied to viscose fabric in conjunction with various types of reactive dyes, namely triazinyl, vinyl sulphone, high exhaustion and bi-functional, along with cross-linking agents, namely Glycerol-1,3-dichlorohydrin and hexamethylene tetraminehydroquinone respectively. One of the cross-linking agents (the former one) has been synthesized in the laboratory and characterized. Cross-linking agent is necessary to adhere the dye onto the cellulose macromolecule. Different process sequences have been formulated for dyeing purpose. The dyed samples were assessed by Computer Colour Matching system for colour strength in terms of K/S values and their fastness properties were assessed by standard methods. All such dyeings were compared with conventional dyed samples.

Key words: Polyacrylic acid, cross-linking agent, viscose, reactive dyes

Cite This Article: Agarwal, B. J. Eco-Friendly Dyeing of Viscose Fabric with

Reactive Dyes. International Journal of Advanced Research in Engineering and Technology , 1 (1), 2010, pp. 25-34. http://www.iaeme.com/ijaret/Volume

1/Issue 1.asp

___________________________________________________________

1. INTRODUCTION

In the textile industry, ecology and economy are the two most important aspects in the present worldwide scenario and their significance is of great importance for the survival of the textile industry. There is an increasing demand for the minimization of pollution load during wet processing of textiles, particularly in dyeing.

For dyeing of cellulosic substrates, the most widely used dyes are Reactive dyes.

Their popularity on the commercial scale is mainly due to their acceptable price, http://www.iaeme.com/ijaret.asp 7 editor@iaeme.com

Author Name brilliancy of shades, good tinctorial value and reasonably good fastness properties.

However, they suffer from several drawbacks – one of which is environmental hazards due to the utilization of very high concentrations of exhausting agents, viz. sodium chloride or sodium sulphate (up to 100 gpl) as well as alkali (up to 20 gpl) in its dyeing process, which ultimately cause tremendous effluent problems. Together with this, commercial reactive dyes give only 65-70% exhaustion of the dyebath liquor. Further, to remove the unfixed dye, time-consuming, energy intensive and expensive washing-off procedures are required.

Unfixed reactive dye and/or hydrolyzed dye, along with alkali used for fixation, may also pose an environmental hazard because the hydrolyzed dye will pass in the effluent thereby increasing the pollution load. Certain reactive dyes, like mono- and di-chlorotriazine, or flourotriazine type of reactive dyes may cause the passage of organo-halogen in the discharge effluent, which may by-pass the permissible discharge limit fixed by certain countries.

The achievement of high dye fixation in a non-polluting dyeing procedure would be of great benefit. This can be attained either by the modification of the dyeing procedure or the substrate itself, or by the development of dyes with high fixation yields.

Treatment of cotton, viscose and other cellulosic substrates with various chemicals prior to its dyeing has been reported in literature to improve their dyeability with reactive dyes [1-4]. Dyeing of such pretreated fabric(s) was followed by treatment with an alkali for the fixation of these dyes. Other approaches reported [5-

11] where some chemicals have been devised, namely Glytac A, etc. for improving the dyeability of such cellulosic materials with reactive dyes, which is due to increased dyebath exhaustion. In all these cases, alkaline conditions have been used for dyeing. In spite of extensive search, very little information has been received for dyeing cotton, viscose, etc. with reactive dyes at neutral pH. Burkinshaw et. al.

[12-

13] recently reported a method of dyeing cotton using Hercosett resin pretreatments, thereby improving the substantivity and reactivity of cotton. This facilitates dyeing process at neutral pH but lowers the light fastness. Thus, it would be a great achievement if reactive dyes can be applied to cellulosic substrates without utilization of any alkali or salt in the dyebath. In this paper, an attempt has been made to study the modification of viscose material in order to perform reactive dyeing even at neutral pH conditions, i.e. without utilizing salt, alkali or any other chemical in the dyebath. For this purpose, a treatment with a highly reactive polymer has been suggested.

2. MATERIALS & EXPERIMENTAL PROCEDURES

2.1 Materials

Plain weave viscose fabric (prepared from high twist yarn without lustre), having following specifications, was used for the study:

The fabric was scoured with 5 gpl non-ionic detergent (Lissapol N) and 5 gpl soda ash at boil for 90 min. The scoured fabric was then bleached with sodium hypochlorite (3 gpl available chlorine) using pH 10 at room temperature for 1 hour and subsequently washed thoroughly till it became neutral.

Acrylic acid monomer (A. R. grade) was used for the present investigation. Two cross-linking agents, namely Glycerol-1,3-dichlorohydrin (C

A

) and hexamethylene tetramine-hydroquinone (C

B

) utilized were based on non-nitrogenous and nitrogenous http://www.iaeme.com/ijaret.asp 8 editor@iaeme.com

Article Title type products respectively. The former cross-linking agent, Glycerol-1, 3dichlorohydrin has been synthesized in the laboratory. For the synthesis,

Epichlorohydrin (mol. wt. 92.53 and purity 98%) and other chemicals used were of laboratory grade. Hexamethylene tetramine-hydroquinone (HMTA-HQ) cross-linking agent used was of Analytical Reagent grade.

Ten commercial reactive dyes, comprising of various reactive systems, viz. monochlorotriazine (MCT), dichlorotriazine (DCT), vinyl sulphone (VS), bismonochlorotriazine (high exhaustion, HE) and bifunctional (ME) dyes were used without any further purification. The reactive dyes used for the work are represented in Table 1.

Table 1 Reactive dyes used with their reactive systems and Colour Index numbers

DYE

Monochloro-triazine (MCT) dye

D1 Procion Brill. Red H7B

D2 Procion Blue H5R

Dichlorotriazine (DCT) dye

D3 Procion Brilliant Red M5B

D4 Procion Brilliant Yellow MGR

Vinyl Sulphone (VS) dye

D5 Remazol Brilliant Violet 5R

D6 Remazol Brilliant Red 3B

High Exhaustion (HE) Reactive dye

D7 Procion Red HE-3B

D8 Procion Orange HE-R

Red 4

CI Reactive

Blue 13

Red 2

Yellow 7

Violet 5

Red 23

Red 120

Orange 84

D10 Reactofix Blue ME2RL Blue 248

2.2 Methods

2.2.1 Polymer preparation

Polyacrylic acid was synthesized from its monomer acrylic acid by standard polymerization process. The polymer thus formed was with viscosity average molecular weight 3,416 and the solid content of the synthesized polymer was 48%.

2.2.2 Preparation of Glycerol-1,3-dichlorohydrin

Glycerol-1,3-dichlorohydrin was prepared by interaction of Epichlorohydrin and

Hydrochloric acid. Epichlorohydrin was gradually added to a mixture of 1 part conc.

HCl and 3 parts of 13% by weight NaCl solution at 30 o

C over a period of 2 hours. http://www.iaeme.com/ijaret.asp 9 editor@iaeme.com

Author Name

2.2.3 Pretreatment

Viscose fabric was treated in liquor containing polyacrylic acid (50 gpl) and crosslinking agent (25 gpl) and then immediately padded (to minimize the reaction between polyacrylic acid and the individual cross-linking agent) by 2-dip-2-nip technique (using 65% expression). After padding, the fabric was dried at an ambient temperature and cured at 150 o

C for 4 min. The curing conditions were so chosen as these are commercially practiced in wet processing of textiles, e.g. in wash-n-wear and pigment dyeing/printing for cellulosic materials. The pretreated sample was rinsed with water and dried. The mass add-on of the polyacrylic acid-C

A

treated sample was found to be 6.7% and that of polyacrylic acid-C

B

treated sample was 8.2%.

The concentrations of polyacrylic acid and each individual cross-linking agent C

A and C

B

were optimized followed by the assessment of their dyeability ( K/S values) with two commercial reactive dyes, viz. CI Reactive Red 4 (MCT) and CI Reactive

Red 2 (DCT) at 2% depth of shades on the pretreated samples by exhaust dyeing for

90 min at boil (for MCT dye) and at 50 o

C (for DCT dye), as well as by pad-dry-cure dyeing (curing conditions: 150 o C/4 min for MCT dye and 150 o C/1min for DCT dye) techniques. In above dyeings, no alkali/salt was used. The pH of the dyebath was maintained at 7.0

0.1. After dyeing, the dyed sample was washed, soaped with a non-ionic detergent, Lissapol N (2 gpl) and soda ash (1 gpl) at 60 o

C for 30 min using a liquor ratio of 30:1, followed by thorough rinsing and drying.

2.2.4 Dyeing Procedures

After optimization, dyeing was performed with pad-dry-cure method at different depth of shades, viz. 0.5, 1, 2, 3, and 5% respectively. Subsequently, different process sequences were formulated and ten commercial reactive dyes containing various reactive systems were applied on pretreated samples at 2% shade. Various dyeing sequences adopted were:

S I – Exhaust dyeing: Pretreated sample was dyed for 90 min. at boil (for MCT, VS

& HE dyes) and at 50 o C (for DCT & ME dyes)

S II – Pretreatment followed by pad-dry-cure dyeing: Pretreated sample was padded with requisite amount of dye solution using 2-dip-2-nip technique (65 % expression), dried and cured.

S III – Simultaneous dyeing: Sample was padded with optimized concentrations of polyacrylic acid, cross-linking agent and dye, dried and cured.

For sequences S II and S III, curing conditions chosen were 150 o C & 4 min for

MCT, VS, & HE dyes and 150 o

C & 1min for DCT & ME dyes, while the washing and soaping procedures were kept same as mentioned earlier. Various dyeings were also compared with conventionally dyed samples [14].

2.3 Testing and Analysis

2.3.1 Mechanical Properties

Tensile properties, namely breaking strength and elongation at break, of the treated and untreated samples were determined on the Instron 1121 tensile tester. An average of 10 readings was taken.

2.3.2 Determination of Nitrogen Content

Nitrogen content of the treated and untreated samples was determined on C, H, N

Analyzer (Perkin Elmer Model 240 Elemental Analyzer). http://www.iaeme.com/ijaret.asp 10 editor@iaeme.com

Article Title

2.3.3 Evaluation of Colour Strength

The dyeing performance of various dyed samples was assessed on Data Spectra flash

SF 600 Spectrophotometer by measuring the relative colour strength ( K/S value) spectrophotometrically. These values are computer calculated from reflectance data according to Kubelka-Munk equation [15].

2.3.4 Assessment of Fastness Properties [16]

Wash fastness was evaluated according to ISO Standard Test No.3 on Launder-Ometer; light fastness on fade-O-meter using carbon-arc continuous illumination (BS

1006: 1987) and rub fastness (both dry as well as wet) on Crockmeter (BS 1006:

No.X12; 1978).

2.3.5 Determination of Wrinkle Resistance

Wrinkle resistance (crease recovery) of the untreated and treated samples was measured on crease recovery tester (Model: Sasmira) using standard method [16].

3. RESULTS AND DISCUSSION

Viscose fabric, treated with polyacrylic acid and cross-linking agent, was dyed with reactive dyes (CI Reactive Red 4 and CI Reactive Red 2) without using alkali/salt, i.e. at neutral pH (7.0

0.1). Uniform dyeing was obtained. Therefore, the concentrations of polyacrylic acid and cross-linking agents were optimized. This was carried out by using various concentrations of polyacrylic acid (50, 100, 150, 200 and 250 gpl) and cross-linking agent (25, 50, 75, 100 and 150 gpl) for both exhaust as well as pad-drycure dyeing methods. Optimized concentrations of these three were found out individually by assessing the dyeing performance in terms of K/S values (not mentioned here) of the respective sample. It was found that optimum concentration of polyacrylic acid was 100 gpl (for exhaust dyeing process) and 150 gpl (for pad-drycure process), while the optimum concentration of cross linking agent C

A

was 25 gpl

(for both the dyeing processes) and the respective values of cross-linking agent C

B were 25 gpl (for exhaust dyeing) and 50 gpl (for pad-dry-cure dyeing).

The morphological changes incurred in the cellulosic substrate due to such treatment were investigated through nitrogen content determination and tensile properties of the pretreated sample. The nitrogen content value of only polyacrylic acid treated (150 gpl/pad-dry-cure process) sample was 0.139% and those treated along with cross-linking agent C

A

or C

B

(50 gpl) sample were 0.214% and 0.795% respectively. This higher value of nitrogen content, particularly in case of polyacrylic acid and cross-linking agent C

B

treated sample manifests the possibility of crosslinking reaction being taken place with cellulose macromolecule.

The sample pretreated with polyacrylic acid and cross-linking agent C

A

(at optimized concentration) showed 14.7 kg breaking strength and 13.6% elongation-atbreak. The respective values for polyacrylic acid and cross-linking agent C

B

treated sample (at optimized concentration) are 13.3 kg and 14.2% as compared with 16.28 kg and 12.3% breaking strength and elongation-at-break respectively for untreated sample. The decrease in breaking strength, viz. 9.7% (in case of cross-linking agent

C

A

) and 18.3% (in case of cross-linking agent C

B

) is also an indicative of crosslinking reaction being taken place.

The optimized concentrations of polyacrylic acid and the two cross-linking agent have been used to study their various dyeing behaviour at neutral pH. It has been observed that pretreated fabric offered very good dyeing with pad-dry-cure dyeing http://www.iaeme.com/ijaret.asp 11 editor@iaeme.com

Author Name technique as compared with exhaust dyeing. Therefore, viscose fabric was subsequently dyed by pad-dry-cure process at different depth of shades with three reactive dyes, one each of MCT, DCT and VS groups. The results are represented in

Table 2. It can be seen that satisfactory dyeing is achieved on pretreated samples at all levels of dyeing. The dye uptake increases with the increase in the concentration of the dye in the dyebath. Dichlorotriazine (DCT) based dye gave best dyeing performance followed by vinyl sulphone (VS) and monochlorotriazine (MCT) dyes.

This in good agreement with the observations reported in literature [14].

Table 2 Colour strength (in terms of K/S values) of viscose fabric dyed by pad-dry-cure (S II) technique with various percent shades using different reactive dyes

Dye CI

Reactive

Dye conc.

(%)

Conventional dyeing

Procion Blue H5R Blue 13 0.5 2.19

(MCT dye) 1.0 5.86

2.0

3.0

12.56

16.29

Procion Brill. Red

M5B

(DCT dye)

Red 2

5.0 22.35

0.5 5.26

1.0 11.51

2.0 19.63

3.0 24.96

5.0 32.33

Remazol Brill.

Violet 5R

(VS dye)

Violet 5 0.5

1.0

3.21

6.89

2.0 12.39

3.0

5.0

17.86

25.28

K/S values

Polymer-aided dyeing by S II process

P + C

A

P + C

A

1.65 (-24.65) 1.98 (-9.59)

5.11 (-12.79) 5.63 (-3.92)

11.98 (-4.61) 12.15 (-3.26)

14.25 (-12.52) 15.23 (-6.50)

20.81 (-6.89) 21.96 (-1.74)

4.36 (-17.11) 5.12 (-2.66)

9.88 (-14.16) 10.29 (-10.59)

18.62 (-5.14) 19.11 (-2.65)

22.15 (-11.26) 24.35 (-2.44)

29.63 (-8.35) 32.68 (+1.08)

2.65 (-17.44) 3.11 (-3.11)

5.86 (-14.95) 7.02 (+1.88)

11.59 (-6.45) 12.98 (+4.76)

15.66 (-12.32) 18.15 (+1.62)

21.29 (-15.78) 27.26 (-7.83)

Note: Data in parenthesis indicates percentage loss/gain over conventional dyeing.

P Polyacrylic acid ,

C

A

- Glycerol-1, 3-dichlorohydrin

C

B

- Hexamethylene tetramine-hydroquinone

The probable mechanism for fixation of reactive dyes on polyacrylic acid treated and partially cross-linked viscose fabric may be explained as:

Viscose fabric treated with polyacrylic acid and cross-linking agents (particularly

C

B

type) demonstrate the introduction of a highly nucleophilic amino group (-NH

2

) in the cellulosic chain. The cationic charged amino groups may be involved in the adsorption of anionic chromophore of reactive dyes. The attachment of dye molecules onto the partially modified cellulosic substrate is found to be through covalent bonding as no dye strips out from dyed sample in pyridine (100%) as well as in its mixture with water (50:50).

An attempt has been made in the present investigation to commercialize this neutral dyeing of reactive dyes on viscose. For this, ten commercial reactive dyes, http://www.iaeme.com/ijaret.asp 12 editor@iaeme.com

Article Title comprising of MCT, DCT, VS, bis-MCT and bifunctional groups were dyed by different dyeing sequences as mentioned. The results are given in Table 3. Such dyeings were also compared with conventionally dyed sample. No clear trend is observed from the results. The nature as well as chemical constitution of the dye and the dyeing process utilized also influences the dyeing performances.

Table 3 Colour strength (in terms of K/S values) of viscose fabric dyed with different reactive dyes

Dye CI

Reactiv e

K/S values for Polymer-aided dyeing

Exhaustion (S I) Pad-dry-cure (S II) Pad-dry-cure (S III)

P + C

A

P + C

B

P + C

A

P + C

B

P + C

A

P + C

B

Monochlorotriazine dye

D1 Procion Brill.

Red H7B

D2 Procion Blue

H5R

Red 4 4.11

(-17.47)

Blue 13 3.29

(-20.14)

Dichlorotriazine dye

D3 Procion Brill.

Red M5B

Red 2 4.19

(-19.73)

D4 Procion Brill.

Yellow MGR

Yellow

7

4.98

(-11.38)

Vinyl Sulphone dye

D5 Remazol Brill.

Violet 5R

Violet 5 4.63

(-11.47)

D6 Remazol Brill.

Red 3B

Red 23 4.01

(-5.64)

High Exhaustion

Reactive dye

D7 Procion Red HE-

3B

D8 Procion Orange

HE-R

Red

120

Orange

84

11.96

(-6.56)

12.15

(-6.03)

Bifunctional

Reactive dyes

D9 Reactofix Red

ME4BL

D10 Reactofix Blue

ME2RL

Red

195

Blue

248

13.15

(-10.36)

16.28

(-3.26)

4.36

(-12.45)

3.98

(-3.39)

4.88

(-6.50)

5.08

(-9.61)

5.13

(-1.91)

4.29

(+0.94)

12.92

(+0.93)

13.66

(+5.64)

14.98

(+2.11)

17.26

(+2.55)

10.21

(-8.26)

11.63

(-6.28)

12.63

(-35.82)

7.26

(-14.98)

9.23

(-25.28)

11.63

(-11.82)

6.12

(-19.68)

5.86

(-10.12)

8.21

(-16.73)

10.33

(-8.01)

10.98(-1.34) 11.26(+1.17) 11.53(-3.59)

12.05(-2.90) 12.12(-2.33) 13.08(-5.39)

15.69

(-20.27)

8.15(-

4.56)

11.54

(-5.33)

13.21

(+0.15)

6.48

(-14.96)

6.23

(-4.47)

9.15

(-7.20)

11.36

(+1.15)

19.99

(+1.57)

13.63

(+11.81)

25.23(+28.2

0)

9.25(+8.31) 12.59(+47.4

2)

14.11

(+6.97)

7.23(-

5.12)

6.98(+7.0

5)

10.25

(+3.95)

12.15(8.19

)

19.86(+62.92)

25.81(+95.67)

7.98(+4.72)

7.11(+9.05)

12.63

(+28.09)

15.23

(+35.62)

It can be observed that in case of MCT, DCT and VS dyes, the colour strength of treated sample dyed by either S I or S II are only slightly lower in comparison with http://www.iaeme.com/ijaret.asp 13 editor@iaeme.com

Author Name the respective conventionally dyed samples. This is due to slight lower fixation of the dye in absence of alkali in S I and S II sequences. However, sample dyed by S III sequence gave better dyeing performance (colour strength enhanced up to 63% and

96% with D5 and D6 dyes respectively for polyacrylic acid and cross-linking agent

C

B

, and by 1% to 48% with various other reactive dyes, with a few exceptions) over conventionally dyed samples. The overall dyeing performance of these three dyeing sequences with MCT, DCT, VS and ME reactive dyes can be represented as S III > S

II > S I. On the other hand, a reverse trend is observed with high exhaust (bismonochlorotriazine/HE type) and bifunctional (ME type) reactive dyes for obvious reason of their high reactivity as well as the nature of the dye. With these dyes, the observed dyeing performance is represented as S I > S III > S II. The reason for such behaviour may be attributed to the fact that in S III sequence, the dye molecule and cross-linking agent molecule compete with each other to combine with either cellulosic hydroxyl group or with the groups on the polymeric chain. The reactive dye is capable of combining with hydroxyl group of cellulose via covalent bond formation, which varies from dye to dye depending upon their reactivity. The unfixed reactive dye molecules also get linked with the polymeric chain at the curing stage.

This results in increased colour strength during S III sequence.

The fastness properties of all such dyed sample are quite satisfactory and comparable with conventionally dyed sample (Table 4). However, in polymer-aided exhaust dyeing process (S I), there is slight impairment in the light fastness for some of the dyes, particularly DCT dyes.

Improved wrinkle recovery is expected due to occurrence of cross-linking reactions as manifested earlier. The dry crease recovery angle (DCRA) values of the polymer-aided dyed samples were 133 o

(S I), 135 o

(S II) and 129 o

(S III) for Glycerol-

1,3-dichlorohydrin (C

A

) cross linking agent and 131 o (S I), 132 o (S II) and 130 o (S III) for hexamethylene tetramine-hydroquinone (C

B

) cross-linking agent, while that of bleached (untreated) and treated (undyed) samples are 95 o and 109 o

respectively. The

DCRA for conventionally dyed sample were 115 o

(exhaust dyeing) and 117 o

(pad-drycure) respectively. Therefore, the polymer-aided dyed samples indicate an improvement in the wrinkle recovery for obvious reason. In sequence S III, the extent of cross-linking is restricted because of the process involved, thereby offering comparatively less DCRA values.

4. CONCLUSIONS

Viscose fabric was pretreated with polyacrylic acid and cross-linked with either C

A

or

C

B

cross-linking agents by pad-dry-cure (at 150 o C for 4 min) technique. The optimum concentration for polyacrylic acid was found to be 100 gpl (for exhaust dyeing) and 150 gpl (for pad-dry-cure dyeing) and that for C

A

cross-linking agent was

25 gpl (for either dyeing method) and for C

B

cross-linking agent were 25 gpl and

50gpl respectively for exhaust and pad-dry-cure dyeing techniques respectively. The morphological changes indicate cross-linking reaction through higher nitrogen content

(0.214% with C

A

cross-linking agent and 0.795% with C

B

cross-linking agent), and also decrease in tensile strength by 9.7% with C

A

and 18.3% with C

B

cross-linking agents respectively.

Such pretreated and partially cross-linked viscose fabric can successfully be dyed with various types of reactive dyes by different process sequences. The colour strength of all the dyed samples was adequate and quite comparable with conventionally dyed samples. The polymer (polyacrylic acid)-aided dyeing was better http://www.iaeme.com/ijaret.asp 14 editor@iaeme.com

Article Title when hexamethylene tetramine-hydroquinone (CB) was used as the cross-linking agent as compared to Glycerol-1,3-dichlorohydrin (CA) cross linking agent. In case of simultaneous dyeing (SIII), the dye-uptake was about 1 – 96% (in case of DCT, VS and ME dyes) and up to 10% (in case of MCT and HE dyes) higher with respect to their conventionally dyed samples. The plausible dyeing mechanism revealed covalent bond formation. The fastness properties of such dyeings were very good. The dyed fabric also exhibited very encouraging wrinkle recovery, which may replace even the subsequent wash-n-wear treatment. The fabric so dyed did not utilize any salt or alkali during dyeing. So it may be considered as Green processing of textiles without any pollution problem.

REFERENCES

[1] Soignet, D., Berni, G. and Benerilo, R. Textile Research Journal , 36, 1966, pp.

978.

[2] Hebeish, A. and El-Rafie, M. H. American Dyestuff Reporter , 79 (7), 1990, pp.

34.

[3] Hamza, H. M. and El-Nabas, H. M. Journal of Society of Dyers & Colourist , 107 ,

1991, pp.144.

[4] Evans, G. E., Shore, J. and Stead, C. V. Journal of Society of Dyers & Colourist ,

100 , 1984, pp. 304.

[5] Bhattacharyya, N. and Mistry, P. R. American Dyestuff Reporter , 79 (3) 1990, pp.

24.

[6] Lewis, D. M. and Lei, X. P. Textile Chemists & Colorist , 21 , 1989, pp. 23.

[7] Abou-Shousha, M. H. American Dyestuff Reporter , 77 (10), 1988, pp. 32.

[8] Lewis, D. M. and Lei, X. P. Journal of Society of Dyers & Colourist , 107, 1991, pp. 102.

[9] Harper, R. J. et. al. Textile Chemists & Colorist , 20 , 1988, pp. 25.

[10] Sekamoto, M. et. al. Journal of Applied Polymer Science , 17 , 1973, pp.283.

[11] Vigo, T. L. and Blanchard, E. J. Textile Chemists & Colorist , 19 , 1987, pp. 19.

[12] Burkinshaw, S. M., Lei, X. P. and Lewis, D. M. Journal of Society of Dyers &

Colourist , 105 , 1989, pp.391.

[13] Burkinshaw, S. M., Lei, X. P. and Lewis D. M. Journal of Society of Dyers &

Colourist , 106, 1990, pp. 307.

[14] Trotman, E. R., Dyeing and Chemical Technology of Textile Fibres, 5th Edition.

London and High Wycombe: Charles Griffin and Company Ltd., 1975, pp. 540.

[15] Billmeyer, F. W. Jr. and Saltzman M., “Principles of Colour Technology”, 2nd

Edition. New York: John Wiley & Sons, 1981, pp. 140.

[16] Booth, J. E., Principles of Textile Testing.

London: Butterworth Scientific

Publishers, 1987. http://www.iaeme.com/ijaret.asp 15 editor@iaeme.com

Download