S C Cifuentes ESB 2013_CSIC.ppt

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Processability of novel resorbable and biocompatible

PLLA/Mg composites

S.C. Cifuentes a,b , F.A. López a

, R. Benavente b , J. L. González-Carrasco a,c a. National Center for Metallurgical Research (CENIM-CSIC), Madrid, Spain b. Institute of Polymer Science and Technology (ICTP-CSIC) Madrid, Spain c. Biomedical Research Networking center in Bioengineering, Biomaterials and Nanomedicine (CIBER-BBN), Spain e-mail:

sccifuentesc@cenim.csic.es

,

flopez@cenim.csic.es

,

rbenavente@ictp.csic.es

,

jlg@cenim.csic.es

CENIM

ABSTRACT

The development of PLLA/Mg composites responds to the need of overcoming the lack of bioactivity and low mechanical properties of current bioresorbable biomaterials for medical applications. Their manufacturing will likely require a high temperature step to mould the material by using a compression, extrusion or injection process.

Given that previous works have established that metal hydroxides/oxides reduce the thermal stability of PLLA, in order to move forward the PLLA/Mg composite processing and design, the study of the effects of pure Mg particles on PLLA thermal stability and melting behaviour, as well as its effect on the mechanical properties becomes an ineludible goal.

PROCESSING

Screw

PLLA Granules

+

Die

Extruded solid

PLLA

0.5 %Mg +

1 %Mg

Materials: A poly-L-lactic acid matrix is reinforced with Mg particles of 50 um.

The PLLAXMg composites are compounded by extrusion and moulded by compression.

Characterization: The effect on the melting behaviour and thermal stability of

Mg on PLLA is studied by DSC and TGA, respectively. The mechanical studies are performed under compression tests on an universal machine.

Mg

RESULTS

Melting behaviour

1,0

PLLA

0,5

PLLA05Mg

0,0

PLLA1Mg

-0,5

PLLA3Mg

-1,0 PLLA5Mg

-1,5

PLLA7Mg

-2,0

-2,5

50 100 150

Temperature (ºC)

Fig. 1. DSC diagrams

200

Mg has a mild effect on the cold crystallization and melting temperatures. They are shifted towards lower values as Mg content increases. A content of

7% of Mg has a more evident effect on the melting peak, where the material starts to melt near

150ºC.

Compounding by Extrusion

Compression Moulding

T melt=190ºC

P= 20 - 30 bar f=12 mm h= 2 mm

100

80

60

PLDA

40

20

0

PLLA

PLLA05Mg

PLLA1Mg

PLLA3Mg

PLLA5Mg

PLLA7Mg

PLDA02Mg

100 200 300 400 500 600

Temperature (ºC)

Fig. 2. Thermogravimetric curves

Thermal stability

100

1 m

90

80

180ºC

PLLA

PLLA05Mg

PLLA1Mg

PLLA3Mg

PLLA5Mg

PLLA7Mg

70

1 mm

1 10 time (h)

Fig. 3. Isothermal thermogravimetric curves

3,5

3,0

2,5

2,0

1,5

1,0

0,5

0,0 y0

A1 t1

Data: Derivadas_negativdalfadt

Model: ExpGro1

Equation: y = A1*exp(x/t1) + y0

Weighting: y No weighting

Chi^2/DoF = 0.00312

R^2 = 0.99662

0.06953

0.00202

1.02506

±0.03113

±0.00175

±0.12919

-1 0 1 2 3 4 5 6 7 8

%Mg

Fig. 4. Thermal degradation rate

1 mm for commercial processing (extrusion, injection) (~ <200ºC). Figs. 3 and 4 make more evident the effect of Mg on the thermal degradation of PLLA as, in isothermic conditions, PLLA thermal degradation rate has an exponential growth as the Mg content increases.

1 mm

Mechanical properties

600

500

400

300

200

100

0

PLDA1Mg

84

82

80

78

76

74

0 1 2 3 4 5 6 7 8

72

94

92

90

88

86

%Mg

Fig. 5 shows the effect of Mg on the mechanical properties under compression. There are the reinforcement effect as well as the thermal degradation effect. Mg improves the mechanical properties of the composite when the reinforcement effect is greater than the thermal degradation effect, this occurs until 5% of Mg content. When the material has a 7% of Mg the mechanical properties drop dramatically due to the higger effect of thermal degradation

CONCLUSIONS

Mg does not compromise the processability of the material when proper parameters for reinforcement are selected.

There is a specific volume fraction of Mg where the highest mechanical properties are achieved.

PLLA/Mg composites with improved mechanical properties can be manufactured by plastic s processing technologies.

Special thanks to: Project MAT2012-37736-C05-01, Spanish National Research

Council - CSIC and European Social Fund (Fondo Social Europeo) for JAE-I3P

Grant. CIBER-BBN is supported by the Ministerio de Salud Carlos III

BIBLIOGRAPHY

[1] S. C Cifuentes, E. Frutos, J.L. González Carrasco, M. Muñoz, M. Multigner, J. Chao, R.

Benavente, M. Lieblich. Materials Letters 74, 239-242 (2012)

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