Learner Resource 4 – Biotechnology summary Definition: The industrial use of living organisms or parts of living organisms to produce food, drugs or other products. Type of product Example Organism used yeast Food ethanol, e.g. in brewing beer and making wine carbon dioxide, e.g. in bread lactic acid, e.g. in yogurt and cheese mycoprotein Drugs penicillin other antibiotics insulin, other therapeutic human proteins Penicillium fungus other fungi and bacteria GM bacteria Other products methane as ‘biogas’ citric acid, E330, a food preservative anaerobic decomposer bacteria Aspergillus fungus yeast Lactobacillus bacteria Fusarium fungus The benefits of using microorganisms to make certain products are: 1. The reactions take place at lower temperatures than would be required to make the molecules by chemical means. This saves money (and fuel – synoptic link to sustainable management, 6.3.2) 2. The reactions take place at lower pressures than would be required to make the molecules by chemical means. This is safer. 3. The microbes are fed waste products from other food industries, e.g. starch water waste, molasses. 4. Microbes reproduce quickly, building up large populations within a vessel (fermenter). 5. Microbes can be genetically engineered (link to 6.1.3). 6. In some cases the products are purer or easier to separate than in conventional chemical methods. This means lower downstream processing costs. For these reasons microorganisms are also used in bioremediation, cleaning up land or water contaminated with pollutants such as oil, arsenic and toxic ions of mercury. Version 1 Cloning and Biotechnology 1 © OCR 2016 Microorganisms are not the only organisms used in biotechnology. Genetically modified mammals such as sheep and goats are also used to produce useful proteins, which are harvested in their milk. Sometimes enzymes extracted from organisms are used instead of whole organisms. In this case the enzymes are usually immobilised, to make downstream purification of the product easier and to allow the enzymes to be recovered and used again. Also immobilised enzymes are more stable and less susceptible to having their activity reduced by pH and temperature change. The main methods of enzyme immobilisation are: 1 Entrapping the enzyme molecules in alginate balls or a network of cellulose fibres. 2 Adsorption – sticking the enzymes to porous beads of clay, resin or glass. 3 Separation of the enzyme and substrate by a partially permeable membrane. There is synoptic overlap with 6.3.2, population growth, when looking at the standard growth curve of microbes in a closed culture. The same key phases – A lag phase, B log phase, C stationary phase (births = deaths) are seen, and a decline phase D where deaths exceed births may also be seen. C D Log number of bacteria B A Time When growing microbes in a fermenter the key distinction to note is: Continuous culture – nutrients are continually added and the product regularly harvested. This keeps the culture in the log phase of growth. This maximises production of primary metabolites or of the microorganisms themselves. Batch culture – the fermenter is set up with a fixed quantity of nutrients and is then left. The culture reaches the stationary phase, when secondary metabolites are made, and then the product is harvested. Version 1 Cloning and Biotechnology 2 © OCR 2016 As nutrients, oxygen and an ideal temperature for the growth of microbes is provided in a fermenter, it is important to exclude other microorganisms that would compete for resources, slowing the growth of the wanted microorganism, or that would contaminate the product, possibly making it unsafe to use if the unwanted bacteria made toxic chemicals. A contaminated batch would have to be thrown away, losing the industrial company money. Aseptic techniques are used to prevent contamination, such as sterilising all equipment with disinfectant chemicals or by steam-cleaning. Equipment is made of polished stainless steel to make it easy to clean. Nutrient media are sterilised by heating before use. Air filters may be used in the workplace and at pipe inlets to stop microbes entering. Version 1 Cloning and Biotechnology 3 © OCR 2016