Supply Chain Enablers • • • • Organizational Infrastructure Information Technology Strategic Alliance Human Resource Management Supply Chain Enablers 4 3.5 Ranking (4 is Highest Importance) 3 2.5 2 1.5 1 0.5 0 Organizational Infrastructure Technology Supply Chain Enablers Stategic Alliance Human Resource Management Organizational Infrastructure • Coherent business strategy that aligns business units towards same goals – 32% • Formal process-flow methodologies to enable the SCM improvements – 15% • People committed to and responsible for cross-functional processes – 14% • Right process metrics identified to guide operating units’ performance toward strategic organizational SCM objective - 13% Information Technology • Operations, marketing , & logistics data coordinated within the company – 30% • Data readily available to managers, not embedded in legacy system – 27% • Operations, marketing, & logistics data coordinated between companies – 18% • Linking SCM to ERP systems – 10% Strategic Alliance • Expectations clearly stated, understood, and agreed upon up front – 48% • Collaborating on supply chain and product service strategies – 18% • Top management of partnering companies interface on a regular basis – 9% • Top management communicate why strategic alliances are important and should be pursued – 8% Human Resource Management Enablers • Source, hire, and select skilled and quality people at all management levels – 27% • Find change agents to champion SCM implementation – 27% • Compensation and incentives in place for SCM performance – 14% • Finding the internal process facilitators knowledgeable in SCM – 13% • Appropriate job description and responsibilities – 12% Drivers of Supply Chain Performance Efficiency Responsiveness Supply chain structure Inventory Transportation Facilities Drivers Information Considerations for Supply Chain Drivers Driver Efficiency Responsiveness Inventory Cost of holding Availability Transportation Consolidation Speed Facilities Consolidation / Proximity / Dedicated Flexibility What information is best suited for each objective Information Functional vs. Innovative Products: Differences in Demand Functional (Predictable) Innovative (unpredictable) Product life cycle More than 2 years 3 months to 1 years Contribution margin 5% to 20% 20% to 60% Product variety Low (10 to 20 variants per category) High (often millions of variants per category Forecast accuracy (margin of error) 10% 40% to 100% Average stockout rate 1% to 2% 10% to 40% Average forced markdown 0% 10% to 25% Delivery Lead time 6 months to 1 year 1 day to 2 week Physically Efficient vs. Market-Responsive Supply Chain Physically Efficient Process Market-Responsive Process Primary purpose Supply predictable Respond quickly to demand efficiently at the unpredictable demand to lowest possible cost minimize stockouts, forced markdowns, and obsolete inventory Manufacturing focus Maintain high average utilization rate Deploy excess buffer capacity for flexibility Inventory strategy Generate high turns & lower inventory cost Deploy significant buffer stock of all stock items Lead-time focus Shorten lead time at low cost Invest in ways to reduce lead time Approach to choosing suppliers Select primarily for cost and quality Select primarily for speed, flexibility, and quality Product-design strategy Maximize performance at Use modular design to minimum product cost postpone product differentiation Efficiency-Responsiveness Framework of Supply Chain Functional Product Innovative Products Efficient Supply Chain Responsive Supply Chain Match Mismatch Mismatch Match Zone of strategic fit in supply chain Responsive Supply Chain Responsiveness Spectrum Zone of Strategic Fit Efficient Supply Chain Certain Demand Implied Uncertainty Spectrum Uncertain Demand Achieving Strategic Fit • Understanding the Customer – Lot size – Response time – Service level – Product variety – Price – Innovation Implied Demand Uncertainty The Value Chain: Linking Supply Chain and Business Strategy Business Strategy New Product Marketing Strategy Strategy New Product Development Supply Chain Strategy Marketing and Operations Distribution Sales Service Finance, Accounting, Information Technology, Human Resources Flows in a Supply Chain Information Product Customer Funds Sequential Optimization vs. Global Optimization Sequential Optimization Procurement Planning Manufacturing Planning Distribution Planning Demand Planning Global Optimization Supply Contracts/Collaboration/Information Systems and DSS Procurement Planning Manufacturing Planning Source: Duncan McFarlane Distribution Planning Demand Planning Order Size The Dynamics of the Supply Chain Customer Demand Distributor Orders Retailer Orders Production Plan Time Source: Tom Mc Guffry, Electronic Commerce and Value Chain Management, 1998 Order Size The Dynamics of the Supply Chain Customer Demand Production Plan Time Source: Tom Mc Guffry, Electronic Commerce and Value Chain Management, 1998