Training Presentation: Activity-Based Costing By David Fukuda What Will Be Covered • • • • • ABC Defined Nuts and Bolts How It Works A Real World Example Summary ABC Defined • History – – – – Traditional costing Engineering Decisions Pricing Product Mix ABC Defined-Continued • Activity-based costing focuses on work activities and facilitates decision-making processes by managers. ABC Defined-Continued • Transition to ABC – Cost Structure – Product Diversity Brainstorming • Develop a list of major costs that exist within your firm. • Develop a list of activities that make up these costs. BrainstormingContinued • Discuss how managers maybe able to improve their decisionmaking abilities by viewing these major costs as activities. Nuts & Bolts • Goal: Use traditional costing information to “provide more focused data for improved decision support.” • Costs must be assigned to the appropriate categories. Nuts & Bolts-Continued • Unit-Level Costs – Examples: equipment depreciation, repairs, maintenance, and energy costs. • Batch-Level Costs – Examples: machine set-up costs, placing, orders, receiving materials, and paying suppliers. Nuts & Bolts-Continued • Product-Level Costs – Examples: design costs, engineering costs. • Facility-Level Costs – Examples: president’s salary, building security. Nuts & Bolts-Continued • Cost Drivers-activities associated with incurred costs • Cost Pools-combined costs affected by the same activities • Cost Rates = total costs / # of activity units How It Works • ABC requirements – – – – – Clear Goals Management Support Committed Resources Priority Appropriate Training How It Works- Continued • Process – Group overhead costs into unit-, batch-, product-, and facility-level items. – Identify cost drivers for each item. – Items are placed into the appropriate cost pools. How It Works-Continued • Process (continued) – Within each cost pool, cost rates per activity are determined. – Calculated cost rates are multiplied by the number of product or service units consumed. How It Works-Continued • The ABC process is: – – – – – Continuous Flexible Traceable Understandable Logical How It Works-Continued • ABC data may result in activities being: – – – – Favorably impacted Changed Improved Eliminated A Real World Example: Farrall Inc. • Explanation – Manufacturer of filter materials – Annual sales of $500 million – Decides to implement an ABC system Farrall, Inc.-Continued • Findings of ABC analysis – Activities varied with both unit production volume and work orders (batch production). – Low volume custom products were costing the company. Farrall, Inc.-Continued • Conclusion – Top customers were providing a tremendous share of the profits. – Low volume customers were increasing product costs. Exercise • ABC Cost Pools – – – – – – Production ($50,000) Inspection ($25,000) Warehousing ($30,000) Purchasing ($95,000) Receiving ($40,000) Order Entry ($40,000) Exercise-Continued • Match the cost with the appropriate ABC cost driver. Production Inspections Inspection Customer Orders Warehousing Purchase Orders Purchasing Parts Planned Receiving Store Receipts Order Entry Dock Receipts Exercise-Continued • Calculate Cost Rates Production $50,000 $40 per part Parts Planned 20,000 Inspection $25,000 $5 per inspection Inspections 5,000 Warehousing $30,000 $3 per receipt Store Receipts 10,000 Purchasing $95,000 $10 per order Purchase Orders 9,500 Receiving $40,000 $10 per receipt Dock Receipts 4,000 Order Entry $40,000 $40 per order Customer Orders 1,000 • What areas should management focus on? Summary • Focusing on the ABC method: – Considers all costs. – Assigns costs to specific products or customers. – Helps to identify “businesssustaining and low-valued” activities. Summary-Continued • Activity-based costing provides management with an alternate way of viewing costs within an organization. Readings List • Cokins, G. (2002). “Activity-Based Costing: Optional or Required?” Transactions of AACE International. • Colson, R. and J. Lere. (March 2002). “Selling Activity-Based Costing.” CPA Journal. Vol. 72, Issue 3. • Cortese-Danile, T. and C. Latshaw. (Winter 2002). “Activity-Based Costing: Usage and Pitfalls.” Review of Business. Vol. 23, Issue 1. • Ittner, C., Lanen, W., & D. Larcker. (June 2002). “The Association Between Activity-Based Costing and Manufacturing Performance.” Journal of Accounting Research. Vol. 40, Issue 3. Readings List-Continued • Naidoo, S. (May 2002). “Voyage of Discovery.” Financial Management. • Peckenpaugh, J. (April 2002). “Teaching the ABC’s.” Government Executive. Vol. 34, Issue 4. • Taylor, J. (May/June 2002). “Activity-Based Costing.” AFP Exchange. Vol. 22, Issue 3.