NZQA Expiring unit standard 3564 version 5 Page 1 of 5 Title Manage technical aspects of groundwood operations Level 4 Credits 20 Purpose People credited with this unit standard are able to: maintain groundwood production, monitor and control the efficient performance of groundwood production; and repair, prepare, and sharpen stones. Classification Wood Fibre Manufacturing > Pulp Making Available grade Achieved Explanatory notes 1 Definition Worksite documentation refers to instructions to staff on policy and procedures (including the application of legislation to worksite situations) which are formally documented, and are available for reference at the worksite. Examples are standard operating procedures, specifications, manuals, and manufacturer’s information. 2 The following apply to the performance of all outcomes of this unit standard: a All work practices must meet recognised codes of practice and documented worksite health and safety and environmental procedures (where these exceed code) for personal, product, and worksite health and safety, and must meet the obligations required under current legislation, including the Health and Safety in Employment Act 1992, the Resource Management Act 1991, and their subsequent amendments. b All work practices must meet documented worksite operating procedures. This includes the recording (by electronic or non-electronic means) of activities, events, and decisions. c All communications made in relation to this unit standard must be made in accordance with worksite procedures for content, recipient, timing, and method. This unit standard is expiring Outcomes and evidence requirements Outcome 1 Maintain groundwood production. Evidence requirements 1.1 Daily production figures are maintained in accordance with worksite documentation. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard Range 1.2 3564 version 5 Page 2 of 5 pocket counters, storage levels, grinder down time, daily tonnages, pulp quality variations. Solutions are identified and implemented through analysing grinder problems. Range hydraulics, valving, stone condition, finger bar settings. 1.3 Production rate is maintained in accordance with worksite documentation and process requirements. 1.4 Identification of the maintenance needs of grinders allows repairs to be arranged in accordance with worksite documentation. Outcome 2 Monitor and control the efficient performance of groundwood production. Evidence requirements 2.1 Product specifications are maintained by the timely adjustment of operating parameters. Range 2.2 operating parameters may include but are not limited to – finger bar position, showers, freeness, consistency, energy, rejects. Production schedule is achieved by entering data and monitoring and interpretation of process data. Range process data may include but is not limited to – energy per tonne, stone condition, freeness. This unit standard is Range freeness produced from stones, length of sharpening cycle, tonnes produced, consistency, blue glass test. expiring 2.3 Production of in-specification product is maintained by the monitoring of output product quality. 2.4 Operating and equipment faults and malfunctions are identified, and corrective action is taken, in accordance with worksite documentation. Range equipment faults and malfunctions – mechanical, electrical, instrumentation, hydraulic, distributed control system. 2.5 Monitoring of fibre losses allows corrective actions are taken to minimise fibre loss in accordance with worksite documentation. 2.6 Visual inspection of stone quality, and monitoring pulp quality, allows corrective action to be taken in accordance with worksite documentation. 2.7 Monitoring fresh water usage allows action to be taken to minimise usage in accordance with worksite documentation. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 3564 version 5 Page 3 of 5 Outcome 3 Repair, prepare, and sharpen stones. Evidence requirements 3.1 Safe work practices associated with repairing, preparing, and sharpening stones are identified and used in accordance with worksite documentation and legislative requirements. Range practices may include but are not limited to – isolation procedures, lock outs, emergency stops, machine guarding, wearing appropriate safety equipment. 3.2 Stone preparation is explained in terms of stone specifications, repair material, burr selection, specific energy, and pulp freeness. 3.3 Indicators of the requirements for stone sharpening are explained in accordance with worksite documentation. Range 3.4 Groundwood stones are repaired in accordance with worksite documentation. Range 3.5 3.7 patch, replace segments. Groundwood stones are prepared and sharpened in accordance with worksite documentation. preparing may include but is not limited to – truing, dressing, sharpening. This unit standard is Preventative maintenance and cleaning requirements for wood grinders are demonstrated in accordance with worksite documentation. expiring Range 3.6 indicators may include but are not limited to – sharpening cycle, burr selection, showering, finger bar changes and adjustments, stone truing, stone bevelling. Output meets worksite targets for full pockets and stone condition. Outcome 4 Monitor and control the efficient performance of wood grinders. Evidence requirements 4.1 Monitoring and interpretation of process information ensures efficient grinder performance and legislative requirements are met in accordance with worksite documentation. 4.2 Monitoring of billet quality ensures that pulp quality from the stone meets worksite specification requirements. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard billet quality includes – size, bark, sapstain. Range 4.3 3564 version 5 Page 4 of 5 Operating and equipment faults and malfunctions are identified, and corrective action is taken, in accordance with worksite documentation. equipment faults and malfunctions – electrical, mechanical, hydraulic, instrumentation. Range 4.4 Production rate is regulated in accordance with worksite documentation and process requirements. 4.5 Production, maintenance, and quality records are explained and completed in accordance with worksite documentation. operating faults and malfunctions – residual bark, short ends, over-length logs. Range 4.6 Production, maintenance, and quality records are explained and completed in accordance with worksite documentation. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 22 February 1995 31 December 2017 Revision 2 27 January 1997 31 December 2017 Revision 3 16 February 1999 31 December 2017 This unit standard is2017 5 24 October 2014 31 December Consent and Moderation Requirements (CMR) reference 0173 expiring Review 4 18 December 2006 31 December 2017 Review This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 3564 version 5 Page 5 of 5 Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. This unit standard is expiring Competenz SSB Code 101571 New Zealand Qualifications Authority 2016