7718 version 4 Page 1 of 4 Clean and sterilise food or beverage containers using automated washing equipment Level 2 Credits 2 Purpose This unit standard is for people who are currently working, or who intend to work, in jobs which involve using automated equipment to clean and sterilise food or beverage containers. People credited with this unit standard are able to: use safe working practices; prepare to clean and sterilise food or beverage containers using automated washing equipment; clean and sterilise food or beverage containers using automated washing equipment; and shut down and clean automated washing equipment. Subfield Food and Related Products Processing Domain Food and Related Product Processing - Cleaning Status Registered Status date 19 March 2010 Date version published 19 March 2010 Planned review date 31 December 2015 Entry information Open. Accreditation Evaluation of documentation by NZQA and industry. Standard setting body (SSB) Competenz Accreditation and Moderation Action Plan (AMAP) reference 0111 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 Legislation relevant to this unit standard may include but is not limited to the: Health and Safety in Employment Act 1992; Health and Safety in Employment Regulations 1995; Food Act 1981; Food Hygiene Regulations 1974; Food (Safety) Regulations 2002; Resource Management Act 1991; and their associated regulations and subsequent amendments. New Zealand Qualifications Authority 2016 7718 version 4 Page 2 of 4 2 Definitions Equipment refers to items such as automated washing, sterilising; fresh water, reservoir, caustic tanks; conveyors, spraying, rinsing. Organisational procedures refer to documents that include worksite rules, codes, and practices; equipment operating instructions; production specifications; documented quality management systems; and health and safety requirements. PPE refers to personal protective equipment and may include but is not limited to protective clothing, gloves, safety glasses/headwear/footwear, hearing protection, safety devices. 3 Range Competence is to be demonstrated on two occasions of cleaning and sterilising food containers using automated washing equipment. Elements and performance criteria Element 1 Use safe working practices. Performance criteria 1.1 PPE is used in accordance with organisational procedures. 1.2 Work environment is clean and free from hazards in accordance with organisational procedures. Range 1.3 hazards to – personnel, product, plant. Documentation is referred to and/or completed in accordance with organisational procedures. Element 2 Prepare to clean and sterilise food or beverage containers using automated washing equipment. Performance criteria 2.1 Cleaning and sterilising solution is prepared in accordance with organisational procedures. 2.2 Availability, operability, and fitness for purpose of automated washing equipment are checked in accordance with organisational procedures. 2.3 Prior to use, caustic solution concentration is checked to ensure it is correct, within temperature allowances, and correct tanks are used in accordance with organisational procedures. New Zealand Qualifications Authority 2016 7718 version 4 Page 3 of 4 2.4 Fresh water is checked for availability, and is residue free in accordance with organisational procedures. Range 2.5 residue may include but is not limited to – chemicals, pulp, foreign objects. Food or beverage containers are loaded in the correct manner in accordance with organisational procedures. Element 3 Clean and sterilise food or beverage containers using automated washing equipment. Performance criteria 3.1 Automated washing and sterilising equipment is operated in accordance with organisational procedures. 3.2 Production downtime due to operating automated washing equipment is minimised in accordance with organisational procedures. 3.3 Chemical quantity and concentration in automated washing equipment is in accordance with organisational procedures. 3.4 Prior to use, caustic residue level of cleaned and sterilised containers is checked to ensure it measures zero. 3.5 Prior to use, cleaned and sterilised containers are free of foreign objects in accordance with organisational procedures. Range 3.6 foreign objects may include but are not limited to – plastic, bottle tops, stones, sticks, labels, labelling material. Containers are cleaned and sterilised to production specifications in accordance with organisational procedures. Range specifications may include but are not limited to – size, shape, colour, no cracks. Element 4 Shut down and clean automated washing equipment. Performance criteria 4.1 Automated washing equipment is shut down in correct sequence and cleaned in accordance with organisational procedures. 4.2 Tanks are emptied in correct sequence and caustic solution is stored in correct reservoir tanks in accordance with organisational procedures. New Zealand Qualifications Authority 2016 7718 version 4 Page 4 of 4 4.3 Where applicable, fresh water tanks are made residue and caustic free in accordance with organisational procedures. Range 4.4 residue may include but is not limited to – paper, pulp, dirt, foreign objects. Caustic tanks are emptied and made free of pulp and foreign objects in accordance with organisational procedures. Please note Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact Competenz qualifications@competenz.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016