14585 28-Jun-16 1 of 9 LIFTS AND ESCALATORS Service, clean and lubricate escalators and moving walks level: 4 credit: 10 planned review date: April 2001 sub-field: Mechanical Engineering purpose: People credited with this unit standard are able to: plan and prepare for work on escalators and moving walks; service and maintain escalators and moving walks; verify and identify the faults in escalators and moving walks; diagnose and repair faults in escalator and moving walks mechanical systems; repair and replace escalator handrails; diagnose and repair faults in escalator and moving walks control systems; and carry out completion work on escalator and moving walks. entry information: Open. accreditation option: Evaluation of documentation and visit by NZQA. moderation option: A national moderation system of local networks has been established by the NZ Engineering, Food and Manufacturing Industry Training Organisation. New Zealand Qualifications Authority 2016 14585 28-Jun-16 2 of 9 LIFTS AND ESCALATORS Service, clean and lubricate escalators and moving walks special notes: 1 Definition Worksite procedure refers to the documented procedures for the machine and/or worksite. Statutory requirements may include but is not limited to the relevant sections of the New Zealand Building Code and the relevant standards such as the New Zealand Standard (NZS) 3000:1997, Electrical Installations Buildings, Structures and Premises, and European Standard EN115:May 1983, Safety Rules for the Construction and Installation of Escalators and Passenger Conveyors. 2 All work practices must meet recognised codes of practice and documented worksite safety procedures (where these exceed code) for personal, product and worksite safety, and must meet the obligations required under current legislation. Legislation includes but is not limited to the Health and Safety in Employment Act (1992), and its subsequent amendments. 3 Prior to any work being undertaken with any lubricant, the substance must be identified from the Manufacturers’ Material Safety Data Sheet and the specified precautions complied with. 4 To gain credit in this unit standard evidence must be provided of competence in the diagnosis and repair of faults in the following escalator and moving walks control systems: field wiring systems, solid state circuits, micro-processor and digital control systems. New Zealand Qualifications Authority 2016 14585 28-Jun-16 3 of 9 LIFTS AND ESCALATORS Service, clean and lubricate escalators and moving walks 5 Range: field wiring systems may include but are not limited to - safety circuits, key switch circuits, trailing flex; solid state circuits may include but are not limited to - emergency light units, DC power supplies, variable voltage supplies, variable speed motor control; micro processor and digital control systems may include but are not limited to - multi-layered printed circuit boards, computer mother boards, central processing units, digital to analogue (D/A) converters, analogue to digital (A/D) converters. Elements and Performance Criteria element 1 Plan and prepare for work on escalators and moving walks. performance criteria 1.1 An inspection of the worksite and the equipment to be serviced is arranged according to worksite procedure. 1.2 Sequence of work is prioritised and coordination issues resolved with others involved or affected by the work according to worksite procedure. New Zealand Qualifications Authority 2016 14585 28-Jun-16 4 of 9 LIFTS AND ESCALATORS Service, clean and lubricate escalators and moving walks 1.3 Resources required for the job including equipment, materials, plans, drawings, tools, and personnel are identified, prepared, and transported to the worksite according to worksite procedure. 1.4 Escalator and moving walks equipment is isolated from public hazard with minimal impact on fault conditions in accordance with manufacturers’ specifications and worksite procedure. element 2 Service and maintain escalators and moving walks. performance criteria 2.1 Cleaning materials are selected in accordance with manufacturers’ and worksite procedure. 2.2 Equipment is cleaned, using selected techniques and cleaning materials, without damage to equipment or the surrounding environment, according to worksite procedure. 2.3 Lubricant is selected according to manufacturers’ specifications and worksite procedure. 2.4 Equipment is lubricated to manufacturers’ requirements, schedules, and specifications according to worksite procedure. New Zealand Qualifications Authority 2016 14585 28-Jun-16 5 of 9 LIFTS AND ESCALATORS Service, clean and lubricate escalators and moving walks 2.5 Running equipment is inspected in accordance with work requirements, manufacturers’ specifications, and worksite procedure. Range: 2.6 running equipment may include but is not limited to - handrails, steps, pallets, step-chains and associated driving equipment, chains. Results of inspection checks are compared with specifications, and variances or wear and damage recorded according to worksite procedure. element 3 Verify and identify the faults in escalators and moving walks. performance criteria 3.1 The reported fault is confirmed according to worksite procedure. 3.2 The normal performance and function of the equipment is ascertained by reference to manufacturers’ specifications, operating manuals, and commissioning data. 3.3 Technical information, fault finding and diagnostic techniques are used to verify reported faults, and the nature and cause of the faults are determined from all available evidence according to worksite procedure. 3.4 Faults identified are recorded in accordance with manufacturers’ and worksite procedure. New Zealand Qualifications Authority 2016 14585 28-Jun-16 6 of 9 LIFTS AND ESCALATORS Service, clean and lubricate escalators and moving walks element 4 Diagnose and repair faults in escalator and moving walk mechanical systems. performance criteria 4.1 Need for replacement or repair is identified through diagnosis and in accordance with worksite procedure and manufacturers’ specifications. 4.2 Equipment is replaced in manufacturers’ specifications. 4.3 Equipment is tensioned and adjusted in accordance with manufacturers’ specifications and worksite procedure. 4.4 Safety protection devices are checked, adjusted or replaced in accordance with manufacturers’ specifications and worksite procedure. 4.5 Running operations are monitored to ensure the equipment functions to specifications according to worksite procedure. accordance with worksite procedure and element 5 Repair and replace escalator handrails. performance criteria 5.1 Handrails are inspected against work orders, maintenance schedules or requests to verify section of handrails to be repaired or replaced according to worksite procedure. New Zealand Qualifications Authority 2016 14585 28-Jun-16 7 of 9 LIFTS AND ESCALATORS Service, clean and lubricate escalators and moving walks 5.2 Handrail is removed and positioned to allow safe access for preparation and repair according to worksite procedure. 5.3 Handrail is repaired, vulcanised or spliced in accordance with manufacturers’ specifications and worksite procedure. 5.4 Handrail is refitted and adjusted to manufacturers’ specifications and worksite procedure. element 6 Diagnose and repair faults in escalator and moving walks control systems. performance criteria 6.1 Wires, cables and terminations are visually inspected for damage or loose connections according to worksite procedure. 6.2 Components and support equipment are disconnected to enable accurate test measurements of the faulty system according to worksite procedure. 6.3 Fault finding and diagnostic techniques are selected, interpreted, and applied according to manufacturer’s specifications and worksite procedure. 6.4 Information is used to identify the cause of the fault according to manufacturers’ specifications and worksite procedure. Range: available information may include but is not limited to - fault indicators, error codes, maintenance records, technical handbooks, systems responses, company diagnostic tools. New Zealand Qualifications Authority 2016 14585 28-Jun-16 8 of 9 LIFTS AND ESCALATORS Service, clean and lubricate escalators and moving walks 6.5 Faults found are recorded in accordance with manufacturers’ requirements and worksite procedure. 6.6 Conclusions about the cause of the fault are determined from the available evidence and remedial action identified in accordance with manufacturers’ requirements and worksite procedure. 6.7 The faulty system is isolated and faulty, worn, damaged, or insecure components are replaced, repaired or secured in accordance with manufacturers’ specifications and worksite procedure. element 7 Carry out completion work on escalators and moving walks. performance criteria 7.1 Equipment is tested and monitored for compliance with manufacturers’ specifications and entered into service in accordance with worksite procedure. 7.2 The relevant parties are notified of work completion according to worksite procedure. 7.3 Worksite is cleared and equipment, plans, drawings, and tools returned according to worksite procedure. 7.4 Records are completed according to worksite procedure. New Zealand Qualifications Authority 2016 14585 28-Jun-16 9 of 9 LIFTS AND ESCALATORS Service, clean and lubricate escalators and moving walks Comments to: NZ Engineering, Food and Manufacturing Industry Training Organisation Unit Standard Revision PO Box 160 WELLINGTON by April 2001. Please Note: Providers must be accredited by the Qualifications Authority before they can offer programmes of education and training assessed against unit standards. Accredited providers assessing against unit standards must engage with the moderation system that applies to those unit standards. [Please refer to relevant Plan ref: 0013] New Zealand Qualifications Authority 2016