NZQA Expiring unit standard 8377 version 10 Page 1 of 6 Title Operate pickling and/or tanning drums or processors Level 3 Credits 35 Purpose People credited with this unit standard are able to: interpret company processing requirements; prepare processing chemicals; set up for drum or processor operations; operate pickling and/or tanning drums or processors; describe the effects of incorrect drum or processor operations; describe processing stages preceding and following drum or processor operations; demonstrate team-work; and comply with company and statutory health, safety, and environment requirements. Classification Leather Manufacturing > Leather Manufacture Technology Available grade Achieved Explanatory notes 1 Legislation relevant to this unit standard includes but is not limited to – Health and Safety in Employment Act 1992 and the Resource Management Act 1991. 2 Definitions Company specifications are criteria set by the company related to materials, processes and practices. Company requirements refer to instructions to staff on policy, procedures and practices related to activities in the workplace. This unit standard is Outcomes and evidence requirements expiring Outcome 1 Interpret company processing requirements. Evidence requirements 1.1 Processing details are interpreted from company production information. Range 1.2 includes but is not limited to – batch identification, hide or skin type, number and weight of units, processing instructions, chemical formulations, comments, special requirements. Production planning priorities are identified in accordance with company and customer requirements. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 8377 version 10 Page 2 of 6 1.3 Departures from company specifications are checked and authorised in accordance with company requirements. 1.4 The completion of lead-in production processes is checked against production information and confirmed before processing commences. Outcome 2 Prepare processing chemicals. Evidence requirements 2.1 Weighing and measuring equipment is prepared in accordance with company specifications. 2.2 Chemical types and quantities are determined from company formulations for the number and weight of hides or skins and the types of processes required. 2.3 Chemical containers and handling equipment are cleaned and maintained to company specifications before and after use. 2.4 Chemicals are assembled, weighed and measured, and placed in identified containers in accordance with company specifications and process formulations. 2.5 Storage and identification of chemical batches meet company specifications. 2.6 Spillage and wastage of chemicals are minimised, and spillages are cleaned up in accordance with company and statutory specifications. 2.7 Chemical handling, bulk storage, and work area cleanliness meet company and statutory safety specifications. 2.8 Process control documentation is completed in accordance with company specifications. Outcome 3 This unit standard is expiring Set up for drum or processor operations. Evidence requirements 3.1 Drum or processor cleanliness meets company specifications before and after process operations. 3.2 Safety checks meet company specifications prior to machinery start-up. 3.3 Machines failing safety checks are reported in accordance with company specifications. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 8377 version 10 Page 3 of 6 3.4 Processing machinery is set up in accordance with hide or skin processing requirements, production planning priorities, and company specifications for the product and quality required. 3.5 Automated processing programs are selected and confirmed in accordance with processing requirements, production planning priorities, and company specifications for the product and quality required. 3.6 Skins or hides are located, identified, confirmed against production documentation, process formulations, and drum or processor machinery requirements, and transferred for processing in accordance with production planning priorities and company specifications. 3.7 Processing chemicals are checked and set out for use in accordance with process formulations and company specifications. Outcome 4 Operate pickling and/or tanning drums or processors. Evidence requirements 4.1 Start-up, operation, monitoring, maintenance, shutdown, and cleaning of processing equipment meet company specifications. 4.2 Chemicals are added to processing vessels in accordance with company specifications for the processes to be completed. 4.3 Skins or hides are counted, weighed, and placed in processing vessels in accordance with company tolerance specifications. 4.4 Handling techniques minimise operator injury and damage to skins or hides. 4.5 Machine stoppages, blockages, and breakdowns are reported in accordance with company specifications. 4.6 This unit standard is expiring Processes are monitored and controlled in accordance with company specifications and process formulations. 4.7 Chemical processes are adjusted to suit product quality requirements and production priorities. 4.8 Sampling and testing of processes and products meet company frequency and quality specifications. 4.9 Batches are processed in accordance with production priorities, and company quality and speed requirements. 4.10 The completion of drum or processor operations is confirmed in accordance with company specifications. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 8377 version 10 Page 4 of 6 4.11 Processing problems affecting hide or skin quality are identified and reported in accordance with company specifications. 4.12 Hides or skins and waste liquors are unloaded, handled, and transferred in accordance with company specifications. 4.13 Process control checks and documentation are completed in accordance with company specifications. Outcome 5 Describe the effects of incorrect drum or processor operations. Evidence requirements 5.1 The effects of incorrect drum or processor operations are described in terms of cost to a tannery. Range effects include but are not limited to – damage, requirements for rework, customer dissatisfaction, financial loss. Outcome 6 Describe processing stages preceding and following drum or processor operations. Range includes but is not limited to – key processing steps, production outcomes, quality outcomes, effects of non-conformance. Evidence requirements 6.1 Production requirements of the preceding processing stages are described in accordance with company specifications. 6.2 Production requirements of the following processing stages are described in accordance with company specifications. Outcome 7 This unit standard is expiring Demonstrate team-work. Evidence requirements 7.1 The quality and completeness of tasks meet the operational requirements of downstream co-workers. 7.2 Communication and feedback are provided to and requested from co-workers to maintain and improve task and product quality. 7.3 Co-workers are not endangered through the operator's methods and equipment. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 8377 version 10 Page 5 of 6 7.4 Assistance is provided to co-workers within the confines of product flow and operator availability. 7.5 Machinery, equipment, and facility malfunctions, and product non-conformance problems are identified and reported in accordance with company requirements. 7.6 Conflict resolution techniques are applied to minimise interpersonal differences with co-workers that may adversely affect team performance. Outcome 8 Comply with company and statutory health, safety, and environment requirements. Evidence requirements 8.1 Company-supplied clothing, and hygiene and safety equipment and materials, are worn and used in accordance with company and statutory requirements. 8.2 Work methods comply with company and statutory requirements to minimise the risk of ill-health and injuries to the operator and others. 8.3 Unsafe and unhealthy conditions are identified and reported in accordance with company and statutory requirements. 8.4 Cleanliness of equipment, operator, and work area complies with company specifications. 8.5 Waste disposal meets company safety and environmental requirements. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. This unit standard is expiring 31 December 2015 1 28 August 1996 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration Revision 2 13 January 1997 31 December 2015 Revision 3 23 March 1999 31 December 2015 Revision 4 20 February 2002 31 December 2015 Revision 5 16 January 2003 31 December 2015 Revision 6 14 October 2004 31 December 2015 Review 7 14 December 2007 31 December 2015 Review 8 21 February 2013 31 December 2015 Rollover 9 20 March 2015 31 December 2017 Rollover 10 17 September 2015 31 December 2018 Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 8377 version 10 Page 6 of 6 Consent and Moderation Requirements (CMR) reference 0185 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. This unit standard is expiring Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016