8118 version 4 28-Jun-16 1 of 4 LEATHER - BOTTOM STOCK, MAKING AND LASTING Set up and close down a rubber vulcanising machine and prepare for moulding footwear soles level: 3 credit: 6 planned review date: November 2005 sub-field: Footwear and Leather Trades purpose: People credited with this unit standard are able to: identify operation hazards; describe a rubber vulcanising machine and preheating equipment; set up machine for moulding and maintain moulds; prepare rubber blanks and load into vulcanising machine moulds; and perform start up and close down procedures on a rubber vulcanising machine and ensure a safe workplace. entry information: Open. accreditation option: Evaluation of documentation and visit by NZQA and industry. moderation option: A centrally established and directed national moderation system has been set up by Competenz. special notes: 1 Company safety requirements must conform to the Health and Safety in Employment Act 1992 and the Health and Safety in Employment Regulations 1995. 2 Company waste disposal practice must conform to the Hazardous Substances and New Organisms Act 1996, the Resource Management Act 1991, and be in accordance with Local Authority requirements. 3 It is recommended that this unit standard be undertaken in conjunction with Unit 8117, Direct mould soles to footwear uppers. 8118 version 4 28-Jun-16 2 of 4 LEATHER - BOTTOM STOCK, MAKING AND LASTING Set up and close down a rubber vulcanising machine and prepare for moulding footwear soles Elements and Performance Criteria element 1 Identify operation hazards. performance criteria 1.1 Hazards resulting from heating rubber are identified and precautions taken in accordance with company safety requirements. 1.2 Machine hazards are identified and precautions taken in accordance with company safety requirements. element 2 Describe a rubber vulcanising machine and preheating equipment. performance criteria 2.1 The parts of a rubber vulcanising machine are described in terms of function and operation. Range: 2.2 The controls of the rubber vulcanising machine are identified and explained in terms of their purpose. Range: 2.3 foot forms, latch plates, side plates, side moulds, sole mould, piston. thermostats, timing mechanism, closure buttons. Rubber preheating ovens are identified and their controls explained in terms of purpose. Range: thermostat, timing mechanism. 8118 version 4 28-Jun-16 3 of 4 LEATHER - BOTTOM STOCK, MAKING AND LASTING Set up and close down a rubber vulcanising machine and prepare for moulding footwear soles element 3 Set up machine for moulding and maintain moulds. performance criteria 3.1 Moulds are changed to company requirements and in accordance with manufacturer's instructions. 3.2 Foot form height is adjusted in relation to side plates according to product requirement and company practice. 3.3 Moulds are inspected, and material residues removed according to company practice. 3.4 Damaged moulds are rectified or shown up according to company practice. element 4 Prepare rubber blanks and load into vulcanising machine moulds. performance criteria 4.1 Batches of rubber are identified and assessed according to company practice. Range: age, remill capability. 4.2 Blanks are cut and/or issued according to sole size and company practice. 4.3 Blanks are pre-heated according to company practice. 4.4 Blanks are positioned into mould according to company practice. 4.5 Work practices meet company safety requirements. element 5 Perform start up and close down procedures on a rubber vulcanising machine and ensure a safe workplace. 8118 version 4 28-Jun-16 4 of 4 LEATHER - BOTTOM STOCK, MAKING AND LASTING Set up and close down a rubber vulcanising machine and prepare for moulding footwear soles performance criteria 5.1 Rubber vulcanising machine is started up in accordance with company practice and manufacturer's specification. 5.2 Rubber vulcanising machine is closed down in accordance with company practice and manufacturer's specification. 5.3 Area in vicinity of machine is cleared and cleaned to ensure safe working conditions. 5.4 Work practices meet company safety requirements. 5.5 Waste material is disposed of in accordance with company waste disposal practice. Comments on this unit standard Please contact Competenz info@competenz.org.nz if you wish to suggest changes to the content of this unit standard. Please Note Providers must be accredited by the Qualifications Authority or a delegated interinstitutional body before they can register credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by the Qualifications Authority before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for providers wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. This unit standard is covered by AMAP 0030 which can be accessed at http://www.nzqa.govt.nz/framework/search/index.do.