NZQA Expiring unit standard
10110 version 6
Page 1 of 5
Title
Produce three or four colour single pass process work in the
corrugated packaging industry
Level
5
Credits
30
Purpose
People credited with this unit standard are able to: carry out all
pre-production checks and preset the machine; obtain colour
shades to meet production order specifications prior to
production running; print to meet production order
specifications; and follow safety requirements for the machine
being used.
Classification
Fibreboard Packaging > Corrugated Case Converting
Available grade
Achieved
Entry information
Critical health and
safety prerequisites
Unit 340, Demonstrate knowledge of safe working practices in
the printing and graphic pre-press industries, or demonstrate
equivalent knowledge and skills.
Recommended skills
and knowledge
Unit 10109, Produce three or more colour printed board in the
corrugated packaging industry, or demonstrate equivalent
knowledge and skills.
Explanatory notes
1
All workplace practices must meet any applicable and recognised codes of practice,
and documented workplace health, safety, and environmental procedures for
personal, product, workplace health, safety, and environmental matters, and the
obligations required under current law including the Health and Safety in Employment
Act 1992, Hazardous Substances and New Organisms Act 1996, Resource
Management Act 1991, Privacy Act 1993 and their subsequent amendments.
2
Workplace practices refer to the documented procedures for the machine and/or
workplace.
3
Candidates undertaking assessment against this unit standard must provide
evidence of normal colour vision. Further information on PrintNZ Training policy for
colour vision can be obtained from PrintNZ Training, PO Box 31131, Lower Hutt
5040.
Competenz
SSB Code 101571
 New Zealand Qualifications Authority 2016
NZQA Expiring unit standard
10110 version 6
Page 2 of 5
4
Competence in this unit standard may be demonstrated at any converting machine
having at least three print stations.
5
Competence must be demonstrated in printing three or more colour process work in
a single printing pass for a repeat production task only. Process work is here defined
as the used of a dot-on-dot screen process using any three colour or four colour
combination of the three primary colours and black in a single printing pass to
produce colour shades to specification by a mingling of the colours used.
6
Board warped in excess of 2% is not to be used during assessment. The process for
defining and calculating warp percentage is as follows: when a warped board is laid
on a level surface so as to form a shallow arch, the maximum vertical deviation from
the horizontal is expressed as a percentage of the board dimension that forms the
arch.
7
Assessments must be conducted where board sheet size is 20% above the
machine’s specified minimum limit and 20% below the machine’s specified maximum
limit.
8
Assessments in this unit standard must be carried out only for repeat production
tasks, and not for new production tasks.
Outcomes and evidence requirements
Outcome 1
Carry out all pre-production checks and preset the machine.
Evidence requirements
1.1
All preparatory checks are made in accordance with workplace practices.
Range
checks may include but are not limited to – checks of production
order documentation, ink specifications, board calliper, machine
specifications and operating instructions.
1.2
All presetting of the machine is made in accordance with workplace practices
and production order requirements.
1.3
Any problems occurring during the production run are rectified or reported in
accordance with workplace practices.
Competenz
SSB Code 101571
 New Zealand Qualifications Authority 2016
NZQA Expiring unit standard
10110 version 6
Page 3 of 5
Outcome 2
Obtain colour shades to meet production order specifications prior to production running.
Evidence requirements
2.1
Registration accuracy for all colours meets workplace practices within the
printing of not more than four sheets.
2.2
Impression accuracy is obtained within the printing of the same four sheets at
2.1 in accordance with workplace practices.
2.3
Ink specification checks are carried out in accordance with workplace practices.
2.4
Adjustments are made, as necessary, to bring ink within the specifications for
each colour station.
2.5
The specified colour shades are achieved within the printing of not more than
ten sheets, including those four sheets run at 2.1 and 2.2.
Range
specified colour shades are determined by workplace practices for
the job being produced, and take into account customer
requirements and machine configuration and specification.
Outcome 3
Print to meet production order specifications.
Evidence requirements
3.1
All checks are undertaken during production running in accordance with
workplace practices.
3.2
Any faults arising, or potential faults identified, are immediately rectified or
reported in accordance with workplace practices.
3.3
Production is maintained in accordance with workplace practices ensuring that
production standards and quality are achieved.
Range
3.4
may include but is not limited to – machine specifications and
configuration, printing requirements, production requirements
other than for printing, board dimensions, board flatness or warp,
board moisture content, board grammage, board faults or freedom
from faults, run length, number of ups.
Actions available to counter the effect of board warp exceeding 2% are
explained in terms of workplace practices.
Competenz
SSB Code 101571
 New Zealand Qualifications Authority 2016
NZQA Expiring unit standard
10110 version 6
Page 4 of 5
Outcome 4
Follow safety requirements for the machine being used.
Range
operating manual, workplace practices.
Evidence requirements
4.1
Machine start up, shutdown and emergency procedures in the workplace are
explained.
4.2
Hazard control measures, as circulated by the company, are described and
followed.
4.3
Hazards or potential hazards in the workplace are identified and reported in
accordance with workplace practices.
Replacement information
This unit standard has been replaced by unit standard
27784.
This unit standard is expiring. Assessment against the standard must take place by
the last date for assessment set out below.
Status information and last date for assessment for superseded versions
Process
Version Date
Last Date for Assessment
Registration
1
18 February 1998
31 December 2015
Revision
2
27 March 2001
31 December 2015
Review
3
27 April 2005
31 December 2015
Rollover and
Revision
4
12 December 2008
Review
5
20 September 2012
31 December 2019
Rollover
6
10 December 2015
31 December 2019
31 December 2015
Consent and Moderation Requirements (CMR) reference
0005
This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do.
Please note
Providers must be granted consent to assess against standards (accredited) by NZQA,
before they can report credits from assessment against unit standards or deliver courses
of study leading to that assessment.
Industry Training Organisations must be granted consent to assess against standards by
NZQA before they can register credits from assessment against unit standards.
Competenz
SSB Code 101571
 New Zealand Qualifications Authority 2016
NZQA Expiring unit standard
10110 version 6
Page 5 of 5
Providers and Industry Training Organisations, which have been granted consent and
which are assessing against unit standards must engage with the moderation system that
applies to those standards.
Requirements for consent to assess and an outline of the moderation system that applies
to this standard are outlined in the Consent and Moderation Requirements (CMR). The
CMR also includes useful information about special requirements for organisations wishing
to develop education and training programmes, such as minimum qualifications for tutors
and assessors, and special resource requirements.
Competenz
SSB Code 101571
 New Zealand Qualifications Authority 2016