NZQA Expiring unit standard
10119 version 6
Page 1 of 4
Title
Set up and run stacking machinery for rotary die cut work in the
corrugated packaging industry
Level
3
Credits
25
Purpose
People credited with this unit standard are able to: set up the
machinery for stacking; stack product during production
running; and follow safety requirements for the machine being
used.
Classification
Fibreboard Packaging > Corrugated Case Converting
Available grade
Achieved
Entry information
Critical health and
safety prerequisites
Unit 340, Demonstrate knowledge of safe working practices in
the printing and graphic pre-press industries, or demonstrate
equivalent knowledge and skills.
Explanatory notes
1
All workplace practices must meet any applicable and recognised codes of practice,
and documented workplace health, safety, and environmental procedures for
personal, product, workplace health, safety, and environmental matters, and the
obligations required under current law including the Health and Safety in Employment
Act 1992, Hazardous Substances and New Organisms Act 1996, Resource
Management Act 1991, Privacy Act 1993 and their subsequent amendments.
2
Workplace practices refer to the documented procedures for the machine and/or
workplace.
3
Stacking accuracy refers to product stacked in the stacker hopper without skewing
and/or jams, and with sheet edges being within ± 3mm of the stack edge centre line.
4
Board warped in excess of 2% is not to be used during assessment. The process for
defining and calculating warp percentage is as follows: when a warped board is laid
on a level surface so as to form a shallow arch, the maximum vertical deviation from
the horizontal is expressed as a percentage of the board dimension that forms the
arch.
5
Assessments must be conducted where board sheet size is 20% above the
machine’s specified minimum limit and 20% below the machine’s specified maximum
limit.
Competenz
SSB Code 101571
 New Zealand Qualifications Authority 2016
NZQA Expiring unit standard
6
10119 version 6
Page 2 of 4
Competence in this unit standard must be demonstrated in the production of two
repeat jobs as separate production tasks at a rotary die cutter with automatic
stacking machinery. The first task requires a minimum of four units out in a multiple
up specification which also includes at least two across separated. The second task
requires the stacking of a complex shape, in a one or more up specification.
Complex shape would typically be a box with lid and internal dividers or a machine
erectable case.
Outcomes and evidence requirements
Outcome 1
Set up the machinery for stacking.
Evidence requirements
1.1
Initial settings are made in accordance with, and confirmed against, production
order documentation and box style required.
Range
1.2
may include but is not limited to – layboy belts, main stacker belts,
hold down devices, snubbing wheels, stacker hopper, catchers,
catching plates, accumulator, backstops, take off conveyor
system.
Stacking accuracy without skewing and/or jam ups is achieved within the first
two sheets into the stacker hopper.
Outcome 2
Stack product during production running.
Evidence requirements
2.1
Stacking accuracy is checked in accordance with workplace practices.
2.2
Stacking problems and faults encountered during production running are
rectified or reported in accordance with workplace practices.
Range
2.3
Proactive measures are taken in accordance with workplace practices to
minimise the risk of problems and faults that might delay production at board
changes.
Range
2.4
skewing, jams, sheet edges more than 3mm from stack edge
centre line.
may include but is not limited to – visually assessing warp
conditions, checking production documentation, communication
with other crew members.
Proactive measures required at the time of board changes are described in
terms of workplace practices and the stacking faults that might eventuate
through failure to observe the workplace practices.
Competenz
SSB Code 101571
 New Zealand Qualifications Authority 2016
NZQA Expiring unit standard
10119 version 6
Page 3 of 4
2.5
Corrective action is immediately taken in accordance with workplace practices,
should faults ranged at evidence requirement 2.2 occur.
2.6
Trim removal requirements are met in accordance with workplace practices.
2.7
Start up sheets are removed in accordance with workplace practices.
Outcome 3
Follow safety requirements for the machine being used.
Range
operating manual, workplace practices.
Evidence requirements
3.1
Machine start up, shutdown and emergency procedures in the workplace are
explained.
3.2
Hazard control measures, as circulated by the company, are described and
followed.
3.3
Hazards or potential hazards in the workplace are identified and reported in
accordance with workplace practices.
Replacement information
This unit standard, unit standard 10116, and unit
standard 10117 have been replaced by unit standard
27786.
This unit standard is expiring. Assessment against the standard must take place by
the last date for assessment set out below.
Status information and last date for assessment for superseded versions
Process
Version Date
Last Date for Assessment
Registration
1
18 February 1998
31 December 2015
Revision
2
27 March 2001
31 December 2015
Review
3
27 April 2005
31 December 2015
Rollover and
Revision
4
12 December 2008
Review
5
20 September 2012
31 December 2019
Rollover
6
10 December 2015
31 December 2019
31 December 2015
Consent and Moderation Requirements (CMR) reference
0005
This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do.
Competenz
SSB Code 101571
 New Zealand Qualifications Authority 2016
NZQA Expiring unit standard
10119 version 6
Page 4 of 4
Please note
Providers must be granted consent to assess against standards (accredited) by NZQA,
before they can report credits from assessment against unit standards or deliver courses
of study leading to that assessment.
Industry Training Organisations must be granted consent to assess against standards by
NZQA before they can register credits from assessment against unit standards.
Providers and Industry Training Organisations, which have been granted consent and
which are assessing against unit standards must engage with the moderation system that
applies to those standards.
Requirements for consent to assess and an outline of the moderation system that applies
to this standard are outlined in the Consent and Moderation Requirements (CMR). The
CMR also includes useful information about special requirements for organisations wishing
to develop education and training programmes, such as minimum qualifications for tutors
and assessors, and special resource requirements.
Competenz
SSB Code 101571
 New Zealand Qualifications Authority 2016