NZQA registered unit standard 28447 version 1 Page 1 of 3 Title Direct pickling for hot dip galvanizing Level 4 Credits Purpose 10 This unit standard is intended for those specialising in pretreatment operations for hot dip galvanizing. People credited with this unit standard are able to direct and monitor quality of pickling for hot dip galvanizing. Classification Industrial Coatings > Hot Dip Galvanizing Available grade Achieved Explanatory notes 1 The current version of the following documents must be complied with: AS/NZS 4680:2006 Hot-dip galvanized (zinc) coatings on fabricated ferrous articles, available at http://www.standards.co.nz; After-Fabrication Hot Dip Galvanizing: A practical reference for designers, specifiers, engineers, consultants, manufacturers, and users, Galvanizing Association of New Zealand, available at http://www.galvanizing.org.nz; Manufacturer’s instructions. 2 Health and safety procedures must be followed in accordance with workplace and legislative requirements for all tasks leading to assessment of this standard. Personal protective equipment (PPE) must be used throughout operations in accordance with company procedures and manufacturer’s instructions. 3 Definition Company procedures refer to all documented policies and procedures of the candidate’s employer at the time of training including, but not limited to, those relating to health, safety, environment, quality, and operations. Outcomes and evidence requirements Outcome 1 Direct pickling for hot dip galvanizing. Evidence requirements 1.1 Pickling requirements are determined in accordance with company procedures. Range components – solid, plate, hollow, fabricated. NZ Motor Industry Training Organisation (Incorporated) (MITO) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA registered unit standard 1.2 28447 version 1 Page 2 of 3 Lifting, moving of components and immersion and supporting in pickling bath is directed in accordance with company procedures. components – solid, plate, hollow, fabricated. Range 1.3 Immersion time is determined to obtain the desired pickling result in accordance with company procedures. 1.4 Removal of jig and components from pickling solution is directed in accordance with company procedures. 1.5 Any drainage, venting, and pickling faults are identified, and remedies determined and actioned in accordance with company procedures. 1.6 Requirements for removal of residue from pickling tank surface are identified prior to and after removal of components and actioned in accordance with company procedures. Outcome 2 Monitor quality of the pickling processes for hot dip galvanizing. Evidence requirements 2.1 Consistency of the pickling process is monitored in accordance with company procedures. 2.2 Where applicable, records of pickling are kept in accordance with company procedures. Planned review date 31 December 2019 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 16 April 2015 N/A Consent and Moderation Requirements (CMR) reference 0114 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. NZ Motor Industry Training Organisation (Incorporated) (MITO) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA registered unit standard 28447 version 1 Page 3 of 3 Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the NZ Motor Industry Training Organisation (Incorporated) (MITO) info@mito.org.nz if you wish to suggest changes to the content of this unit standard. NZ Motor Industry Training Organisation (Incorporated) (MITO) SSB Code 101542 New Zealand Qualifications Authority 2016