NZQA registered unit standard 21824 version 3 Page 1 of 5 Title Describe and operate a roadheader to cut and extract in an underground operation Level 4 Credits 20 Purpose People credited with this unit standard are able to: describe the operational characteristics and performance of a roadheader; describe safety systems and conditions for operating a roadheader; describe cutting and mining methods using a roadheader, and cut material transport systems; interpret a shift plan, outline the briefing, and plan for the shift; operate a roadheader; and park and shut down a roadheader, list defects, and complete documentation, in an underground operation. Classification Extractive Industries > Underground Extraction Available grade Achieved Entry information Critical health and safety prerequisites Unit 7146, Demonstrate basic knowledge and ability required to work in an underground operation, or demonstrate equivalent knowledge and skills. Explanatory notes 1 Performance of the outcomes of this unit standard must comply with the following: Health and Safety in Employment Act 1992 (HSE); Health and Safety in Employment Regulations 1995; Health and Safety in Employment (Mining Operations and Quarrying Operations) Regulations 2013; approved codes of practice issued pursuant to the HSE Act. 2 Any new, amended, or replacement Acts, regulations, standards, codes of practice, guidelines, or authority requirements or conditions affecting this unit standard will take precedence for assessment purposes, pending review of this unit standard. 3 Definitions Company procedures mean the documented methods for performing work activities and include health and safety, operational, environmental, and quality management requirements. They may refer to legislation, regulations, guidelines, standard operating procedures, manuals, codes of practice, or policy statements. NZ Motor Industry Training Organisation (Incorporated) (MITO) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA registered unit standard 21824 version 3 Page 2 of 5 Industry best practice may be documented in management plans, control plans, company procedures, managers’ rules, occupational health and safety policy, industry guidelines, codes of practice, manufacturers’ instructions, and safe working and/or job procedures (or equivalent). 4 An underground operation includes extractive or tunnelling operations. Outcomes and evidence requirements Outcome 1 Describe the operational characteristics and performance of a roadheader in an underground operation. Evidence requirements 1.1 The operational characteristics and performance of a roadheader are described in terms of its use in an underground operation. Range may include but is not limited to – safety features, instruments, controls (remote controls where applicable), operating procedures, powered attachments, cables, gathering arms, conveyors, cutter head, hydraulics, rams, track operation, cutting profile. Outcome 2 Describe safety systems and conditions for operating a roadheader in an underground operation. Evidence requirements 2.1 The safety systems and conditions for the operation of a roadheader are described in accordance with industry best practice, manufacturer specifications, and company procedures. Range systems may include but are not limited to – compressed air, electrical services, hydraulics, survey sights, interlocks, sensors; conditions may include but are not limited to – operating gradient, cutting rate, tramming speed, lighting, accessibility, ventilation controls, floor conditions, roof and sides security, ground support, water make, gas make and management, dust controls, frictional ignition, water jets, operator location. Outcome 3 Describe cutting and mining methods using a roadheader, and cut material transport systems in an underground operation. NZ Motor Industry Training Organisation (Incorporated) (MITO) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA registered unit standard 21824 version 3 Page 3 of 5 Evidence requirements 3.1 The cutting and mining methods are described in terms of the use of a roadheader. Range 3.2 may include but is not limited to – development methods (main headings, panel access, sub-levels, stone drive, tunnels), extraction methods (panel split and fender, pillar split and lift, bottom coaling, partial extraction, stumps, goaf, sequence of operations). Cut material transport methods are described in terms of the mining method used in an underground operation. Range may include but is not limited to – bridge conveyor, belt and chain conveyors, shuttle car, diesel haul truck, wash water, conveyors, flumes, pumps, load haul dump machines. Outcome 4 Interpret a shift plan, outline the briefing, and plan for the shift. Evidence requirements 4.1 A shift plan is interpreted in accordance with the work required for the roadheader. 4.2 The shift briefing notes are outlined in accordance with the shift plan. Range 4.3 may include but is not limited to – team risk assessments, hazards, other machinery, ventilation, planned and unplanned shut-downs, revised survey plans, amended priorities, status of the machine, working place condition. Briefing information is interpreted and the work of the roadheader is planned in accordance with industry best practice. Range may include but is not limited to – production or development targets, cut material quality or size, mine and section plan, survey sights, operating gradient, cut width and height, cut profile, ground support, ventilation requirements. Outcome 5 Operate a roadheader in an underground operation. Evidence requirements 5.1 Walk-around and pre-start checks are completed in accordance with industry best practice and company procedures. NZ Motor Industry Training Organisation (Incorporated) (MITO) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA registered unit standard 5.2 Working face and place is checked to ensure it has the required services and conditions for roadheader operation. Range 5.3 21824 version 3 Page 4 of 5 services may include but are not limited to – auxiliary ventilation, compressed air, water supply and pressure, electrical supply, cables, hoses; conditions may include but are not limited to – access roadway, roof and sites, floor conditions, ground support, working face. Roadheader is used to cut and load in accordance with industry best practice, manufacturer specifications, and company procedures. Range may include but is not limited to – changing grade, breaking away, cutting face to dimensions and profile, gathering, loading, sumping in. 5.4 Strata support is installed in accordance with industry best practice and company procedures. 5.5 Services are advanced in accordance with industry best practice, shift requirements and company procedures. Range 5.6 may include but is not limited to – water pipes and hoses, electrical cables, accessories, compressed air, ventilation ducting, gas monitoring instruments, dust controls. Operator and other mine workers are located to ensure that they are not endangered by the operation of the roadheader and other machinery. Outcome 6 Park and shut down a roadheader, list defects, and complete documentation. Evidence requirements 6.1 Roadheader is parked and shut down in accordance with industry best practice and company procedures. 6.2 Identified defects are reported and managed in accordance with industry best practice and company procedures. 6.3 Documentation is completed in accordance with industry best practice and company procedures. Replacement information NZ Motor Industry Training Organisation (Incorporated) (MITO) SSB Code 101542 This unit standard replaced unit standard 7157. New Zealand Qualifications Authority 2016 NZQA registered unit standard Planned review date 21824 version 3 Page 5 of 5 31 December 2019 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 25 October 2005 Rollover and Revision 2 16 July 2010 Review 3 18 June 2015 31 December 2017 31 December 2017 N/A Consent and Moderation Requirements (CMR) reference 0114 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the NZ Motor Industry Training Organisation (Incorporated) (MITO) info@mito.org.nz if you wish to suggest changes to the content of this unit standard. NZ Motor Industry Training Organisation (Incorporated) (MITO) SSB Code 101542 New Zealand Qualifications Authority 2016