9533 version 4 Page 1 of 4 Demonstrate knowledge of, and operate, artificial lift equipment to optimise production at a petrochemical wellhead Level 4 Credits 6 Purpose This unit standard applies to operational activities carried out on producing wellheads. People credited with this unit standard are, at a petrochemical wellhead, able to: demonstrate knowledge of artificial lift equipment; use artificial lift equipment; monitor equipment and test and analyse production efficiencies; and document and report on artificial lift operations. . Subfield Petrochemical Industry Domain Petrochemical Well and Wellhead Operations Status Registered Status date 20 February 2009 Date version published 20 February 2009 Planned review date 31 December 2013 Entry information Open. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) NZ Motor Industry Training Organisation (Incorporated) (MITO) Accreditation and Moderation Action Plan (AMAP) reference 0114 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 Performance of the elements of this unit standard must comply with relevant site requirements, equipment manufacturer’s recommendations, and the following legislation: Health and Safety in Employment Act 1992; Resource Management Act 1991. New Zealand Qualifications Authority 2016 9533 version 4 Page 2 of 4 2 This unit standard is intended for, but is not limited to, workplace assessment. While all performance criteria must be met it is noted that all range statements within this unit standard are indicative and dependent on enterprise and site specific equipment, procedures, and practices. Any queries can be directed to the NZ Motor Industry Training Organisation (Incorporated) (MITO). 3 Definitions Site requirements mean the site specific documented methods for performing work activities and include health, safety, environmental, and quality management requirements. They may refer to manuals, codes of practice, or policy statements. Artificial lift equipment may include but is not limited to: pumps – jet, electric submersible, beam, plunger lift, compressed gas lift; testing and monitoring equipment – sonarlogs, dynameters, dipping equipment, tanks and treaters, pressure gauges, temperature gauges, flow meters, centrifuges, chart recorders; prime movers – electrical motors, diesel and gas engines; controllers – electrical, pneumatic, mechanical chemical. Elements and performance criteria Element 1 Demonstrate knowledge of artificial lift equipment at a petrochemical wellhead. Performance criteria 1.1 Artificial lift equipment component parts are identified and their functions explained. Range 1.2 Artificial lift equipment is located and its use explained to determine workplace application. Range 1.3 pumps, hoses, gauges, control system, pressure recorder, tanks, chart recorder, continuous gas lift system, intermittent gas lift system. fixed, portable, nitrogen lifting, natural gas, intermittent systems. Artificial lift equipment is explained in terms of its effect on the systems it is being applied to. Range fluid lifting, pipes, vessels, valves, wellhead connections. Element 2 Use artificial lift equipment at a petrochemical wellhead. Performance criteria 2.1 The need to use artificial lift equipment is determined with reference to specific wellhead characteristics and reservoir conditions. New Zealand Qualifications Authority 2016 9533 version 4 Page 3 of 4 2.2 Potential hazards of incorrect application and operation of artificial lift equipment are explained and steps to avoid them demonstrated in accordance with site requirements and manufacturer’s recommendations 2.3 Piping and valving specifications and schedules are interpreted in relation to the lifting systems being used. 2.4 Artificial lift equipment is operated safely to raise process fluids from the well stream. 2.5 Product information is monitored, and lift rates are adjusted under the guidance of the product engineer. Element 3 Monitor equipment, and test and analyse production efficiencies at a petrochemical wellhead. Performance criteria 3.1 Valves, pumps, and other production equipment are monitored, any faults are diagnosed, and required repairs are determined in accordance with site requirements and manufacturer’s recommendations. 3.2 Equipment operating condition, pressures, and temperatures are monitored and observed to maintain the correct operating parameters of the equipment. 3.3 Testing equipment is selected to determine fluid volumes and to evaluate pumping efficiencies of the well. 3.4 Products, flows, temperatures, and pressures are tested and analysed in order to determine fluid volumes and to evaluate pumping efficiencies of the well. Element 4 Document and report on artificial lift operations at a petrochemical wellhead. Performance criteria 4.1 Documentation and certification for artificial lift equipment are located and used. Range 4.2 test certificates, currency certification, standards for safety, standards for in service safety inspection and testing of equipment, identification tags, labels. Documentation for other equipment used with artificial lift equipment at the wellhead is located and interpreted. Range manufacturer's information, equipment operating manuals, safety procedures, operating procedures, maintenance procedures. New Zealand Qualifications Authority 2016 9533 version 4 Page 4 of 4 4.3 Documentation is completed and the results of the lift are communicated to appropriate personnel in accordance with site requirements. Range analysis information, recommendations. Please note Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the NZ Motor Industry Training Organisation (Incorporated) (MITO) info@mito.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016