23087 version 2 Page 1 of 4 Pig a pipeline in a gas network Level 4 Credits 4 Purpose People credited with this unit standard are able to: locate and identify procedures, documentation, and equipment for pigging a gas pipeline; load and launch a pig; receive and unload a pig from a gas pipeline; and complete reporting and documentation. Subfield Gas Industry Domain Gas Network Construction Status Registered Status date 21 May 2010 Date version published 21 May 2010 Planned review date 31 December 2015 Entry information Open. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) NZ Motor Industry Training Organisation (Incorporated) (MITO) Accreditation and Moderation Action Plan (AMAP) reference 0114 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 This unit standard is intended for, but is not limited to, workplace assessment. The range statements relate to enterprise specific equipment, procedures, and processes. 2 The current version of the following documents must be complied with: Health and Safety in Employment Act 1992; NZS 5258:2003 Gas distribution networks available at http://www.standards.co.nz/. 3 All work practices must comply with regulations and codes of practice pertaining to the gas industry. A full list of applicable regulations and codes is available from the NZ Motor Industry Training Organisation (Incorporated) (MITO). New Zealand Qualifications Authority 2016 23087 version 2 Page 2 of 4 4 Definitions Company procedures means the documented methods for performing work activities and include health and safety, environmental, and quality management requirements. They may refer to manuals, codes of practice, or policy statements. Pigs are devices for insertion into pipelines for the purpose of cleaning the lines or separating products. Elements and performance criteria Element 1 Locate and identify procedures, documentation, and equipment for pigging a gas pipeline. Performance criteria 1.1 Company procedures for pigging a gas pipeline are located and interpreted in relation to specified job requirements. 1.2 Job instructions and system specifications are confirmed in accordance with company procedures. Range 1.3 Reasons for pig usage are described according to site specific application. Range 1.4 foam, displacement, gauging, batching. Equipment is described in terms of hazards of incorrect application and operation, and the steps to avoid them are described in accordance with company procedures. Range 1.6 may include but is not limited to – cleaning, purging, clearing blockages. Pig types are identified according to application and site pigging requirements. Range 1.5 instructions include but are not limited to – site location, consents. hazards may include but are not limited to – stuck pig, reduced flow rates, process interruption. Resource requirements are identified and sourced in accordance with company procedures. Range plant, tools, materials, documentation, personnel, communication equipment. New Zealand Qualifications Authority 2016 23087 version 2 Page 3 of 4 Element 2 Load and launch a pig. Performance criteria 2.1 Safety and environmental hazards are identified, then isolated, removed, or minimised, in accordance with company procedures. Range may include – signage, barriers, personal protective equipment, safe access and egress, gas escape, fire, explosion, asphyxiation, other utilities, temporary traffic control, environmental protection, excavations. 2.2 The pig is loaded in accordance with manufacturer’s instructions and company procedures. 2.3 Pig launching system checks are made in accordance with company procedures. Range pressure, isolations, in line valves are confirmed open. 2.4 The pig is launched in accordance with manufacturer’s instructions and company procedures. 2.5 Communication with relevant personnel is maintained during pig launching operation in accordance with company procedures. Element 3 Receive and unload a pig from a gas pipeline. Performance criteria 3.1 Pig receiving system checks are made in accordance with company procedures. Range may include but is not limited to – pressure, isolations, safety equipment, pig receiver. 3.2 The pig is received in accordance with manufacturer’s instructions and company procedures. 3.3 Pig unloading system checks are carried out in accordance with company procedures. Range 3.4 may include but is not limited to – pressure, isolations, catchment, equipment, safety equipment. The pig is unloaded in accordance with manufacturer’s and site procedures. New Zealand Qualifications Authority 2016 23087 version 2 Page 4 of 4 3.5 Residual materials are disposed of in accordance with consents and company procedures. Range 3.6 may include but is not limited to – water, shavings, debris. Findings are noted and recorded in accordance with company procedures. Range condition of pig, analysis of debris, follow-up actions. Element 4 Complete reporting and documentation. Performance criteria 4.1 Information is communicated to other parties, both internal and external, in accordance with company procedures. Range 4.2 may include but is not limited to – special conditions, completion notice, additional work. Records and documents are completed and processed in accordance with company procedures. Please note Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the NZ Motor Industry Training Organisation (Incorporated) (MITO) info@mito.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016