9583 version 4 Page 1 of 4 Manage product storage and transfer facilities in a petrochemical workplace Level 4 Credits 6 Purpose This unit standard is for people employed in the petrochemical industry. People credited with this unit standard are, in a petrochemical workplace, able to: demonstrate knowledge of petrochemical storage facilities and associated equipment; operate petrochemical storage facilities and monitor conditions and contents; and document petrochemical product storage and transfer. Subfield Petrochemical Industry Domain Petrochemical Product Transmission and Transfer Status Registered Status date 20 February 2009 Date version published 20 February 2009 Planned review date 31 December 2013 Entry information Open. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) NZ Motor Industry Training Organisation (Incorporated) (MITO) Accreditation and Moderation Action Plan (AMAP) reference 0114 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 Performance of the elements of this unit standard must comply with relevant site requirements and the following legislation: Health and Safety in Employment Act 1992; Resource Management Act 1991. New Zealand Qualifications Authority 2016 9583 version 4 Page 2 of 4 2 This unit standard is intended for, but is not limited to, workplace assessment. While all performance criteria must be met it is noted that all range statements within this unit standard are indicative and dependent on enterprise and site specific equipment, procedures, and practices. Any queries can be directed to the NZ Motor Industry Training Organisation (Incorporated) (MITO). 3 Definitions The Hazchem emergency action code of numbers, letters and diamonds give information to emergency services. Its use is required by the NZS 5433 PARTS 1 & 2:2007 Transport of Dangerous Goods on Land. Site requirements mean the site specific documented methods for performing work activities and include health, safety, environmental, and quality management requirements. They may refer to manuals, codes of practice, or policy statements. Elements and performance criteria Element 1 Demonstrate knowledge of petrochemical storage facilities and associated equipment. Performance criteria 1.1 Site storage facilities for the management of petrochemical products are identified and their functions explained. Range 1.2 Petrochemical blending and transfer systems are identified and their functions explained. Range 1.3 computerised blending controllers, in line mixers, lines, pumps. Petrochemical additive systems are identified and their functions explained. Range 1.4 pressure vessels, floating roof tanks, fixed roof tanks, bins, bullets, pressure valves, vacuum valves, pumps, lines, bund walls, tank compounds, drains, heating equipment, refrigeration equipment, mixers, spheres, vents, nitrogen blanketing systems, sampling equipment, instrumentation, leak detection system. injection pumps, heaters, computerised additive injection controllers, weigh scales, tanks, drums, meters, valves, sample points. Potential hazards of products and additives stored and transferred within the site are explained. Range high vapour pressure, flammability, temperature, toxicity, phase, viscosity, density, corrosiveness, contamination, simultaneous operations. New Zealand Qualifications Authority 2016 9583 version 4 Page 3 of 4 1.5 Documentation for controlling the hazards of stored products and additives is located and interpreted. Range 1.6 safety data sheets, Hazchem data, product specifications. Petrochemical fire and safety protection equipment are identified and their operation explained. Range signage, barriers, fire extinguishers, hoses, fire monitors, fire hydrants, foam systems, fire water main, fire alarms, fire detector, gas detectors, inert gas systems, deluge systems, water sprays, personal protective equipment, breathing apparatus, emergency shutdown systems, spill kit, bunding. Element 2 Operate petrochemical storage facilities and monitor conditions and contents. Performance criteria 2.1 Routine checks and log keeping duties are carried out in accordance with site requirements. Range pumps, tanks, housekeeping, checklists, standing instructions, safety systems. 2.2 Contents are routinely sampled and tested in accordance with site requirements. 2.3 Product specifications are maintained in accordance with site requirements. Range 2.4 temperature, pressure, level, chemical composition, moisture, specific gravity, Reid Vapour Pressure. Tanks are dipped in order to measure and determine capacities. Range capacity, verification of remote indicating systems, loss control, custody transfer, stock taking, ullage charts, strapping tables. 2.5 Prior to the product load out or movement commencing, liaison with control room is conducted to ensure safety interlocks have been employed and the product is ready for transfer. 2.6 Any deviations from normal operating conditions are identified and the steps to remedy them explained in accordance with site requirements. Range contamination, off specification product handling, leaks, spills, unscheduled transfers, operator error, returns. New Zealand Qualifications Authority 2016 9583 version 4 Page 4 of 4 Element 3 Document petrochemical product storage and transfer. Performance criteria 3.1 Documentation is completed and communicated to appropriate personnel in accordance with site requirements. Range logs, laboratory analyses, test results, blend sheets, computer records. Please note Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the NZ Motor Industry Training Organisation (Incorporated) (MITO) info@mito.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016