NZQA Expiring unit standard 12626 version 7 Page 1 of 6 Title Coordinate the development and/or verification of a HACCP plan or application for a meat processing operation Level 5 Purpose Credits 30 This unit standard is recommended for people who are required to have an in-depth knowledge of the Hazard Analysis Critical Control Point (HACCP) system when applying or verifying a HACCP system within a risk-based programme for a meat processing operation. It is not expected that the HACCP coordinator will have the technical skills for all of the areas covered by a meat processing operation but will be able to call on technical expertise where required. People credited with this unit standard are, in a meat processing operation, able to: explain the elements for the application of HACCP principles to achieve food safety; outline the initial steps involved in developing a HACCP plan or application; explain the types and sources of hazards relevant to food safety and their controls; present a HACCP plan or application; outline the implementation and/or maintenance of a HACCP plan or application; and outline the internal verification process for a HACCP plan or application and relevant supporting systems. Classification Meat Processing > Meat Industry Generic This unit standard is Available grade Achieved expiring Explanatory notes 1 The credit value of this unit standard is based on the assumption that the candidate has had experience in the meat processing industry at the supervisor level or above and has knowledge of basic microbiology, biochemistry, and chemistry. 2 The current Industry Standards are available from the New Zealand Food Safety Authority (NZFSA) at http://www.nzfsa.govt.nz/animalproducts/meat/meatman/index.htm. 3 Legislation relevant to this unit standard includes but is not limited to – Animal Products Act 1999. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 12626 version 7 Page 2 of 6 4 Codex Alimentarius Commission – Hazard Analysis and Critical Control Point (HACCP) Systems and Guidelines for its application, available from NZITO, http://www.nzito.co.nz. 5 Definitions Application – is understood to mean applied use in the context of industry where this system is central to market access and licensing for a given company or operation. CCP – critical control point, a step at which control can be applied and is essential to prevent or eliminate a food safety hazard or reduce it to an acceptable level. Critical limit – a criterion which separates acceptability from unacceptability. HACCP – hazard analysis critical control point, a system which identifies, analyses and controls hazards which are significant for food safety. Hazard – a biological, chemical or physical agent in, or condition of, food with the potential to cause an adverse health effect. Internal verification – verification that an operator or person undertakes on behalf of the meat processing operation. Meat processing operation – including or parts of the slaughter and dressing of animals for collection of red meats or offals. Operator – in relation to an animal product business means the owner or other person in control of the business. Risk-based programmes – the collective term currently used to cover programmes such as risk management plans (RMPs) under the Animal Products Act, and food safety plans (FSPs) under the Food Act. Verification – means the application of methods, procedures, tests and other checks to confirm: A – compliance of the risk-based programme to legislation; B – compliance of the operation to the documented risk-based programme; and C – the applicability of the risk-based programme to the operation. Organisational requirements refer to instructions to staff on policy and procedures which are documented in memo and/or manual format and are available in the workplace. This unit standard is Outcome 1 expiring Explain the elements for the application of HACCP principles to achieve food safety in a Outcomes and evidence requirements meat processing operation. Evidence requirements 1.1 The seven principles of HACCP are listed and explained in accordance with the CODEX definitions. 1.2 Other elements essential to the application of HACCP principles are explained in terms of relevant legislation and industry standards requirements. Range other elements include but are not limited to – scope, product description, process description. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 12626 version 7 Page 3 of 6 Outcome 2 Outline the initial steps involved in developing a HACCP plan or application in a meat processing operation. Evidence requirements 2.1 The factors that influence the composition of a HACCP team are outlined in terms of industry requirements. 2.2 The scope for a HACCP plan or application is defined in terms of a meat processing operation operating under a risk-based programme. 2.3 Types of products produced for a meat processing operation are outlined in terms of their product descriptions. Range 2.4 evidence of a minimum of two products is required. Steps taken to produce the products identified in evidence requirement 2.3 are outlined in terms of the relationship to a HACCP plan or application. Range evidence includes a flow diagram. Outcome 3 Explain the types and sources of hazards relevant to food safety and their controls in a meat processing operation. Evidence requirements 3.1 The definition of a hazard is explained in terms of its relevance to food safety. hazards include but are not limited to – biological, chemical, This unit standard is physical. Sources of hazards are explained in terms of their differences. expiring Range 3.2 Range 3.3 sources include but are not limited to – inputs, process steps; evidence of a minimum of three sources is required. Options for hazard control for the sources identified in evidence requirement 3.2 are explained in terms of relevant legislation and industry standards requirements. Range options include but are not limited to – CCP, critical limits, control measures. Outcome 4 Present a HACCP plan or application for a meat processing operation. Evidence requirements Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 12626 version 7 Page 4 of 6 4.1 The relationship between the presented HACCP plan or application and inherent supporting systems is identified in terms of industry requirements. 4.2 The reasons for the use of supporting systems for hazard control rather than inclusion in a HACCP plan or application are explained. 4.3 The elements of the presented HACCP plan or application are identified in terms of relevant legislation and industry standards requirements. Range elements include but are not limited to – CODEX principles, scope, product description, process description. 4.4 The information required to document and support the decision-making process of the presented HACCP plan or application is identified in terms of relevant legislation and industry standards requirements. 4.5 The process of hazard analysis is explained in terms of potential sources and options for hazard control. Range 4.6 process includes but is not limited to – hazard types, inputs, process types, CCPs, control measures. The relationship between HACCP applications and risk-based programmes is identified in terms of the key components. Outcome 5 Outline the implementation and/or maintenance of a HACCP plan or application for a meat processing operation. This unit standard is expiring Staff roles and responsibilities in relation to the implementation and/or Evidence requirements 5.1 5.2 Factors that may influence the implementation and maintenance of a HACCP plan or application are outlined in terms of organisational requirements. maintenance of a HACCP plan or application are outlined in terms of organisational requirements. 5.3 Staff training required to implement and/or maintain a HACCP plan or application is outlined in terms of organisational requirements. 5.4 The methods used to confirm the validity of a HACCP plan or application are outlined in accordance with relevant legislation and industry standards requirements. Outcome 6 Outline the internal verification process for a HACCP plan or application and relevant supporting systems for a meat processing operation. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 12626 version 7 Page 5 of 6 Evidence requirements 6.1 Internal verification of the plan or application and supporting systems is outlined in terms of relevant legislation and industry standards requirements. 6.2 Factors to be considered in a review of the plan or application are outlined in terms of organisational requirements. 6.3 Documents and records within the scope of the plan or application are structured and maintained in accordance with HACCP, legislative and organisational requirements. Replacement information This unit standard has been replaced by unit standard 28265. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 26 November 1997 31 December 2016 Review 2 30 August 1999 31 December 2016 Revision 3 17 April 2000 31 December 2016 Revision 4 19 July 2001 31 December 2016 Revision 5 12 August 2004 31 December 2016 This unit standard is2016 7 27 January 2015 31 December expiring Consent and Moderation Requirements (CMR) reference 0033 Review 6 26 November 2007 31 December 2016 Review This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 12626 version 7 Page 6 of 6 Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. This unit standard is expiring Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016