NZQA Expiring unit standard 27348 version 3 Page 1 of 5 Title Break and bone beef carcasses in forequarter cuts Level 3 Purpose Credits 16 This unit standard is for experienced people who are employed in the further processing department at meat processing plants who are required to break and bone beef carcasses in forequarter cuts in accordance with organisational and overseas customer requirements without supervision. People credited with this unit standard are able to: break and bone beef sides for forequarters; demonstrate knife use; demonstrate team-work; and comply with organisational and statutory hygiene and safety requirements. Classification Meat Processing > Meat Industry - Further Processing Available grade Achieved Entry information Recommended skills and knowledge Unit 2498, Identify beef cuts; Unit 2503, Maintain hand knives in the meat processing industry; and Unit 2505, Demonstrate knowledge of meat industry workplace hygiene and food safety requirements. This unit standard is Normal production speeds apply to the performance of this activity. expiring Explanatory notes 1 2 Legislation relevant to this unit standard includes but is not limited to – Health and Safety in Employment Act 1992, Animal Products Act 1999. 3 Resource documents include but are not limited to – Industry Standard 3 Hygiene and Sanitation; Industry Standard 6 Processing of Edible Product, available from the New Zealand Food Safety Authority at http://www.foodsafety.govt.nz/industry/sectors/meat-ostrich-emugame/meatman/index.htm. 4 Cuts performed need to meet the requirements of the range of products being produced by the organisation. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 5 27348 version 3 Page 2 of 5 Definitions Organisational requirements – instructions to staff on policies and procedures which are documented in memo, electronic or manual format and are available in the workplace. Company specifications – product specifications set by the company relating to cuts, weights, presentation and packaging. Customer specifications – product specifications set by clients relating to cuts, weights, presentation and packaging. Operator – the candidate being assessed against this unit standard. Outcomes and evidence requirements Outcome 1 Break and bone beef sides for forequarters. Evidence requirements 1.1 Sides and quarters are securely fastened and/or held during breaking down and boning operations in accordance with organisational requirements. 1.2 Cuts are boned on tables or rails in accordance with organisational requirements. 1.3 Breaking and boning cuts are made in accordance with bone lines, joints, muscle contours and company specifications. 1.4 Recovered products meet company and customer specifications and minimise the need for trimming. 1.5 Bones are freed, and meat and fat cut to maximise yield and minimise damage to recovered products. 1.6 Recovered products are directed for further processing in accordance with company specifications and without risk of injury to co-workers. 1.7 This unit standard is expiring Lifting techniques are used to minimise risk of operator injury. Outcome 2 Demonstrate knife use. Evidence requirements 2.1 Knife cuts are clean and straight and made without excessive force or unnecessary duplication. 2.2 Operator balance is maintained and body weight used to best effect at all times during knife use. 2.3 Operator reach and follow-through maintain balance and reduce risk of injury to operator and others. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 27348 version 3 Page 3 of 5 2.4 Cuts are made away from or to the side of the operator's body and free hand. 2.5 Hands, protective gloves, and knife handles are kept in clean and slip free condition in accordance with organisational requirements. 2.6 Cuts do not damage or contaminate recoverable products in accordance with organisational requirements. 2.7 Knives are maintained in sharp and sterile condition in accordance with organisational requirements. 2.8 Knives are replaced in pouch when not in use in accordance with organisational requirements. 2.9 Steels are used to meet organisational requirements. 2.10 Actions likely to place the operator and others at risk of injury during knife use and sharpening are avoided. Outcome 3 Demonstrate team-work. Evidence requirements 3.1 Tasks are completed within the time and space allocation determined by product flow and organisational requirements. 3.2 The quality and completeness of tasks meet the operational requirements of following co-workers. 3.3 Communication and feedback are provided to and requested from co-workers to maintain and improve task and product quality. 3.4 This unit standard is Co-workers are not endangered through the operator's methods and expiring equipment. 3.5 Co-worker assistance is provided within the confines of product flow and operator space. 3.6 Machinery, equipment and facility malfunctions are identified and reported to supervisory staff in accordance with organisational requirements. 3.7 Conflict resolution techniques are applied to minimise interpersonal differences with co-workers which may adversely affect team performance. Outcome 4 Comply with organisational and statutory hygiene and safety requirements. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 27348 version 3 Page 4 of 5 Evidence requirements 4.1 Company supplied clothing, and hygiene and safety equipment are worn and used in accordance with organisational and statutory requirements. 4.2 Work methods comply with specified organisational and statutory requirements to minimise the risk of product contamination and injuries to the operator and others. 4.3 Contaminated meat products, surfaces, machinery and equipment are handled in accordance with organisational and statutory requirements. 4.4 Unsafe and unhygienic conditions are identified and corrective actions taken in accordance with organisational requirements. 4.5 Equipment, operator and work area cleanliness complies with organisational and statutory requirements. Replacement information This unit standard, unit standard 20222, unit standard 20237, unit standard 21627, and unit standard 26998 have been replaced by unit standard 28229. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration Review Rollover This unit standard is2016 2 27 January 2015 31 December 3 17 September 2015 31 December 2018 expiring 1 21 July 2011 31 December 2016 Consent and Moderation Requirements (CMR) reference 0033 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 27348 version 3 Page 5 of 5 Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. This unit standard is expiring Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016