18319 version 2 28-Jun-16 1 of 4 CAN MAKING Set an automated curling machine to curl the outer edge of steel can components level: 3 credit: 4 planned review date: November 2009 sub-field: Manufacturing Skills purpose: This unit standard covers the setting of automatic curlers used to curl the outer edge of steel can components such as rings, lids or hard ends, installed downstream of a press and operated as an integral part of a steel can component manufacturing process. People credited with this unit standard are able to: change the setup on; test run; and perform quality control checks on product from, an automated curling machine. entry information: Open. accreditation option: Evaluation of documentation and visit by NZQA. moderation option: A national moderation system of regional panels and assessor networks has been established by Competenz. special notes: 1 Definitions Curling means the curling of the outer edge of a can component to contain sealing compound and for subsequent can making operations such as seaming and clinching. Key points describe anything that may: result in the success, or otherwise, of a given job; cause injury or damage; or make the task easier to perform. Key steps are actions that must be done, as a logical sequence of an operation, to advance the work. Product specifications refers to the documented requirements of the manufactured item. New Zealand Qualifications Authority 2016 18319 version 2 28-Jun-16 2 of 4 CAN MAKING Set an automated curling machine to curl the outer edge of steel can components Setup, in the context of this unit standard, is synonymous with the term changeover. Either term may be used in the reading and interpretation of this unit standard. Worksite procedures means all documented operational procedures put in place by the candidate’s employer. These include: site safety procedures; equipment operating procedures; standard job procedures; and procedures for the handling and disposal of materials and waste. 2 All work practices must meet recognised codes of practice and documented worksite safety procedures (where these exceed the code) for personal, product, and worksite safety, and must meet the obligations required under current legislation. 3 Legislation relevant to this unit standard includes but is not limited to the: Health and Safety in Employment Act 1992; Resource Management Act 1991; Hazardous Substances and New Organisms Act 1996. Elements and Performance Criteria element 1 Change the setup on an automated curling machine. Range: one of – size change, component change. performance criteria 1.1 Curling machine is isolated and locked out in accordance with worksite procedures. 1.2 Tools and fittings for curler machine setting are identified and selected in accordance with worksite procedures. New Zealand Qualifications Authority 2016 18319 version 2 28-Jun-16 3 of 4 CAN MAKING Set an automated curling machine to curl the outer edge of steel can components 1.3 Setup change is explained in terms of sequence, potential safety hazards, and key points for each key step to ensure product conformance to specification. 1.4 Setup change is performed in accordance with worksite procedures. Range: 1.5 setup change to include – curler assembly, curler guides, curler segments, curling wheel, pressure pads, magnetic wheel. Curling components removed are stored in accordance with worksite procedures. element 2 Test run an automated curling machine. performance criteria 2.1 Raw materials, product, and curler operation are explained in terms of common problems and corrective actions in accordance with worksite procedures. Range: common problems to include – dents in curl, incorrect curl height, incorrect curl diameter. 2.2 Curling machine is test run in accordance with worksite procedures. 2.3 Curling machine adjustments are made until curling machine operates in accordance with worksite procedures. New Zealand Qualifications Authority 2016 18319 version 2 28-Jun-16 4 of 4 CAN MAKING Set an automated curling machine to curl the outer edge of steel can components element 3 Perform quality control checks on product from an automated curling machine. Range: quality control checks to include – curl diameter, curl height. performance criteria 3.1 Quality control checks are performed and recorded in accordance with worksite procedures. 3.2 Quality control check results are explained in terms of relationships between curling machine settings, product specification tolerances, and variance trends. Comments on this unit standard Please contact Competenz qualifications@competenz.org.nz if you wish to suggest changes to the content of this unit standard. Please Note Providers must be accredited by the Qualifications Authority or a delegated interinstitutional body before they can register credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by the Qualifications Authority before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for providers wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. This unit standard is covered by AMAP 0013 which can be accessed at http://www.nzqa.govt.nz/site/framework/search.html. New Zealand Qualifications Authority 2016