NZQA registered unit standard
Title Assemble aeronautical metal components by bonding
4080 version 5
Page 1 of 3
Level
Purpose
4 Credits 10
People credited with this unit standard are able to: prepare to assemble aeronautical metal components by bonding; assemble components; and carry out task completion activities.
Classification
Available grade
Aeronautical Engineering > Aircraft Structures
Achieved
Explanatory note
All tasks are to be carried out in accordance with enterprise procedures, the enterprise being the organisation carrying out the work. Enterprise procedures referred to in this unit standard are the applicable procedures found in the following: enterprise exposition; manufacturer publications; Government and local body legislation; airworthiness authority requirements.
Outcome 1
Prepare to assemble aeronautical metal components by bonding.
Evidence requirements
1.1 Task is determined by reviewing maintenance documentation and enterprise procedures.
1.2 Work area is prepared and resources obtained and checked for serviceability or status in accordance with enterprise procedures.
Range publications, materials, heat treatment states, tools, safety equipment, jigs, patterns, fixtures, environmental conditions established.
1.3 Component parts and test pieces are prepared for assembly in accordance with enterprise procedures.
Range
Outcome 2
Assemble components. clean, inspect, mark out, align.
ServiceIQ
SSB Code 9068

New Zealand Qualifications Authority 2020

NZQA registered unit standard 4080 version 5
Page 2 of 3
Evidence requirements
2.1 Fastener holes are prepared in accordance with enterprise procedures.
Range drill, ream, determine physical clearance, countersink, deburr, dimple.
2.2 Component parts and test pieces are assembled and bonded in accordance with enterprise procedures.
Range prepare surfaces, fit alignment fasteners, apply bonding agent, adjust to fit.
2.3 Pressure and/or temperature are applied to parts in accordance with enterprise procedures.
Range clamp, vacuum bag, heat source, thermocouples.
2.4 Any defects are rectified in accordance with enterprise procedures.
Range test piece peel strength, damage, misalignment, foreign objects, stress raisers, continuity.
2.5 Sealant is applied in accordance with enterprise procedures.
Range may include but is not limited to
– weatherproofing, tank sealing, pressure sealing.
2.6 Inspections are obtained in accordance with enterprise procedures.
Outcome 3
Carry out task completion activities.
Evidence requirements
3.1 Item is prepared for use, storage, or transit in accordance with enterprise procedures.
Range locking, inhibiting, blanking, packing.
3.2 Completion activities specific to the task and work area are carried out in accordance with enterprise procedures.
Range activities may include but are not limited to – tool control, cleanliness, tidiness, return of publications, preparation for next activity, return of aircraft and systems to normal.
3.3 Leftover items, parts, and materials are disposed of in accordance with enterprise procedures.
ServiceIQ
SSB Code 9068

New Zealand Qualifications Authority 2020

NZQA registered unit standard
Range
4080 version 5
Page 3 of 3 may include but is not limited – serviceable, unserviceable, surplus, waste, scrap, hazardous.
3.4 Documentation is completed in accordance with enterprise procedures.
Planned review date 31 December 2018
Status information and last date for assessment for superseded versions
Process Version Date Last Date for Assessment
Registration 1 19 June 1995 31 December 2016
Revision
Revision
2
3
7 August 1997
8 May 2001
31 December 2016
31 December 2016
Review 4 26 March 2007 31 December 2016
Review 5 18 June 2014 N/A
Consent and Moderation Requirements (CMR) reference 0028
This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do
.
Please note
Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment.
Industry Training Organisations must be granted consent to assess against standards by
NZQA before they can register credits from assessment against unit standards.
Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards.
Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The
CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements.
Comments on this unit standard
Please contact ServiceIQ qualifications@serviceiq.org.nz
if you wish to suggest changes to the content of this unit standard.
ServiceIQ
SSB Code 9068

New Zealand Qualifications Authority 2020