NZQA Expiring unit standard 17606 version 6 Page 1 of 4 Title Operate and maintain refrigerated air conditioning equipment on energy and chemical plant Level 4 Credits 10 Purpose People credited with this unit standard are able to: demonstrate knowledge of refrigeration equipment used in air conditioning systems on energy and chemical plant; operate and maintain a refrigerated air conditioning system; and identify, explain, and respond to deviations in refrigerated air conditioning equipment, at an energy and chemical plant. Classification Energy and Chemical Plant > Operation of Energy and Chemical Plant Available grade Achieved Explanatory notes 1 Definitions Organisational requirements refer to documented policies and to documented or other directions provided to staff. These may include but are not limited to: manufacturers’ procedures, plant procedures, suppliers’ instructions, site signage, legislative requirements, codes of practice, company health and safety plans, on site briefings, and supervisor’s instructions. Plant refers to the plant or unit at which the person is employed. 2 Performance of the elements of this unit standard must comply with the following enactments: Health and Safety in Employment Act 1992; Resource Management Act 1991; and Hazardous Substances and New Organisms Act 1996. 3 The Environmental Risk Management Authority (ERMA) is responsible for assessing and approving hazardous substances and, where appropriate, setting controls on the way the substance is used. Any questions relating to the provisions for hazardous substances should be directed to ERMA New Zealand, telephone 04 916 2426; or EXITO, telephone 03 964 4710. This unit standard is expiring New Zealand Industry Training Organisation SSB Code 101541 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 4 17606 version 6 Page 2 of 4 This unit standard is for occupations such as plant operators and maintenance personnel whose role can include all or some of the following: steam generation, water treatment, hydrocarbon processing, electrical generation, refrigeration, and air conditioning in industries including petrochemical, power generation, dairy processing, meat processing, timber processing and other manufacturing industries. Outcomes and evidence requirements Outcome 1 Demonstrate knowledge of refrigeration equipment used in air conditioning systems for energy and chemical plant. Evidence requirements 1.1 The operation of a refrigeration system in energy and chemical plant is explained in terms of the basic functioning principles. Range 1.2 Components of the refrigeration system in energy and chemical plant are explained in terms of their purpose and operation. Range 1.3 the refrigeration cycle, refrigerants, latent heat, evaporation, condensation, superheating, subcooling, pressure temperature relationship. compressor, evaporator, condenser, liquid receiver, dryer, oil separator, expansion valves, thermostats, safety devices. Types of refrigerated air conditioning systems in energy and chemical plant are identified in terms of their mode of operation. rooftop,unit split system,standard water chiller. This is Health and safety requirements for refrigerants in energy and chemical plant are explained in terms of safety and environmental precautions. expiring Range 1.4 Range material safety data sheets, safety equipment, effect of fluorocarbons on the environment. New Zealand Industry Training Organisation SSB Code 101541 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 17606 version 6 Page 3 of 4 Outcome 2 Operate and maintain a refrigerated air conditioning system at an energy and chemical plant. Evidence requirements 2.1 System components are operated and monitored in an energy and chemical plant to maximise efficiency in accordance with organisational requirements. Range 2.2 Current status of the refrigerated air conditioning equipment in an energy and chemical plant is determined in accordance with organisational requirements. Range 2.3 operating, shut down, isolated. System components are prepared for maintenance in an energy and chemical plant in accordance with organisational requirements. Range 2.4 monitoring may include – liquid levels, flows, vibration, telltale noises; maximisation may include – indoor air quality, extend life of equipment, remedy faults. preparation includes but is not limited to – shut down, purge. Routine preventive maintenance is carried out in an energy and chemical plant in accordance with organisational requirements. Range refrigerant, cooling water, oil strainers, air circulation system filters, evaporator unit, safety controls, oil pressure, high and low refrigerant system pressure, low temperature, shut off valves; instruments – pressure gauges, temperature gauges. This unit standard is Identify, explain, and respond to deviations in refrigerated air conditioning equipment at an expiring energy and chemical plant. Outcome 3 Evidence requirements 3.1 Deviations from normal operating parameters are identified to determine the impact on plant operations in accordance with organisational requirements. Range 3.2 deviations include but are not limited to – operating pressures, temperature, cycle times; operations include but are not limited to – compressor, condenser, receiver, evaporator. Refrigeration equipment protection systems are identified and explained in terms of function. Range trip systems, overpressure relief, compressor surge control. New Zealand Industry Training Organisation SSB Code 101541 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 3.3 17606 version 6 Page 4 of 4 Equipment malfunctions are identified and acted on in accordance with organisational requirements. Range refrigerant charging, condenser repair and replacement, dryer repair and replacement, evaporator repair and replacement, oil addition. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 25 November 2000 31 December 2014 Revision 2 24 July 2002 31 December 2014 Review 3 27 June 2005 31 December 2014 Rollover and Revision 4 25 July 2006 Review 5 22 May 2009 31 December 2016 Review 6 24 October 2014 31 December 2016 31 December 2014 Consent and Moderation Requirements (CMR) reference 0079 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. This unit standard is Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. expiring Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. New Zealand Industry Training Organisation SSB Code 101541 New Zealand Qualifications Authority 2016