NZQA Expiring unit standard 2729 version 7 Page 1 of 3 Title Design a hydraulic power system Level 4 Credits 15 Purpose People credited with this unit standard are able to prepare to design, and undertake design of a hydraulic power system. Classification Mechanical Engineering > Fluid Power - Hydraulics Available grade Achieved Entry information Critical health and safety prerequisites Unit 2725, Design a hydraulic power system under supervision, or demonstrate equivalent knowledge and skills. Explanatory notes 1 The hydraulic power system designed for this unit is to be of an open circuit variety that includes the use of the following range of components: a Fixed displacement pump(s), which may include but are not limited to vane and/or gear pump. b Fluid conditioning equipment, which may include but is not limited to the following filter types - suction, pressure line, and/or return line. c Pressure control valves, which may include but are not limited to relief, reducing, and/or sequence (pilot operated and/or direct acting). d Conventional, directional spool valves (pilot operated and/or direct acting). e Flow control valves, which may include but are not limited to compensated, noncompensated, and proportional. f Non-return valve(s). g Power conversion components, which may include but are not limited to hydraulic motor(s), hydraulic cylinder(s) (single or double acting), and semi-rotary actuators. h Auxiliary components, which may include but are not limited to accumulators and/or heat exchangers. i Fluid conductors (pipes/hoses/couplings) and gauges. 2 The design and specification of the hydraulic power system is the outcome of this unit standard. The actual construction of the system is not a requirement of assessment. 3 The design and specification of the hydraulic power system is to be conducted in situations that provide nil or minimal advice or support, and includes components and/or configurations that are different from that used for assessment in unit standard 2725. Competenz SSB Code 8104 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 2729 version 7 Page 2 of 3 Outcomes and evidence requirements Outcome 1 Prepare to design a hydraulic power system. Evidence requirements 1.1 Design specifications and operational requirements are understood and confirmed with customer. Range 1.2 Component working principles are explained. Range 1.3 may include but is not limited to - travel speeds, lift, weight, force, simplicity of use, ease of maintenance, space considerations. may include but is not limited to - spool configuration, reservoir design, relationship and placement within the system. Reference made to hose charts for line size relative to flow rate. Range hard copy, electronic. 1.4 Design safety and regulatory requirements are identified and confirmed with customer. 1.5 Personnel associated with end use and complementary services are identified and consulted. Range may include but is not limited to - component and consumable materials suppliers, hydraulic specialists, technical writers, staff training personnel. Outcome 2 Undertake design of a hydraulic power system. Evidence requirements 2.1 Calculations are made to meet operational requirements of system and determine sizing of components to meet design specification. Range may include but is not limited to - area, pressure, force, flow, line size. 2.2 Terminology and symbols are selected to match specification. 2.3 Design meets specification and operational capabilities. 2.4 Design and operational capabilities meet safety and regulatory requirements. Competenz SSB Code 8104 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 2729 version 7 Page 3 of 3 2.5 Fluid types for use within the system are identified. 2.6 Documentation meets specifications and operational requirements. Range to include - bill of materials, operating and maintenance manual, service schedules, circuit diagram, as built drawings; may include but is not limited to - training manuals, labelling and safety information. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 17 January 1995 31 December 2015 Revision 2 14 April 1997 31 December 2015 Revision 3 5 January 1999 31 December 2015 Revision 4 23 May 2001 31 December 2015 Review 5 25 May 2004 31 December 2015 Review 6 18 March 2011 31 December 2017 Rollover 7 15 October 2015 31 December 2017 Consent and Moderation Requirements (CMR) reference 0013 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Consent requirements and an outline of the moderation system that applies to this standard are outlined in the CMRs. The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Competenz SSB Code 8104 New Zealand Qualifications Authority 2016