National Business ParkBuilding 300 300 Sentinel Drive Annapolis Junction, MD 20701 BLAST DESIGN AND ANALYSIS Rebecca Dick Structural Option BAE/MAE Dr. Memari Spring 2012 Senior Thesis •Building Introduction •Thesis Goals •Site Redesign Breadth •Blast Design •LS-DYNA Modeling •Conclusion National Business ParkBuilding 300 •212,000 sq. ft •Composite steel construction •7 story office building •Located in an industrial park in Annapolis Junction, Maryland •Cost: $38 Million •Construction Dates: March 2008-July 2009 N Thesis Goals •Building Introduction •Thesis Goals •Site Redesign Breadth •Blast Design •LS-DYNA Modeling •Conclusion •Design a typical bay for blast •Column, Beam, Girder, Slab, Moment Connection •Model the redesign In LS-DYNA to verify results •Use LS-DYNA to show that a partial building model is sufficient for blast analysis (3 bay by 3 bay, 3 story heights) •Complete a Site Redesign (Breadth Topic I) •Complete a Façade Redesign and check heat transfer through façade (Breadth Topic II) Site Redesign #5 @ 18” O.C. EACH FACE, E.W. •Building Introduction •Thesis Goals •Site Redesign Breadth •Blast Design •LS-DYNA Modeling •Conclusion N N DOWELS TO MATCH VERT. (4) #5 SPACED EQUALLY Original Site Redesigned Site Blast Load Determination •Building Introduction •Thesis Goals •Site Redesign Breadth •Blast Design •LS-DYNA Modeling •Conclusion BLAST LOADING Explosive Compound: Weight of C-4: Equivalent 117 Mass psi for Pressure: Equivalent Weight of TNT: R= C-4 50 1.37 36.5 15 Scaled Distance: Peak Overpressure: Peak 21 Reflected psi Pressure: 4.5 50 117 ft/lb1/3 psi psi Reflected Impulse: Effective Duration: 269 4.6 psi-ms ms Gas Pressure Loading Density: Peak Gas Pressure: lb lb ft 0.0017 lb/ft3 21 psi Scaled Gas Impulse: 123 psi-ms Gas Pressure Effective Duration: 25.6 ms Blast Design • Consider both impact from the initial blast wave and additional time-dependent pressures • Blast assumed to occur at center of bay • Space will vent at 5 psi • Limitations on ductility ratio and support rotations to ensure no connection failures • Increased yield stresses (71 ksi) • 1.0B+1.0D+0.25L Column Design •Building Introduction •Thesis Goals •Site Redesign Breadth •Blast Design •LS-DYNA Modeling •Conclusion Assumptions: • Distributed Blast Pressure only on Flange of Member • Peak Reflected Pressure (117psi) used to account for close radius blast load (ie, blast directly next to column base) and to account for non-linear loading along column height • W14x159 Beam and Girder Designs •Building Introduction •Thesis Goals •Site Redesign Breadth •Blast Design •LS-DYNA Modeling •Conclusion Assumptions: • Distributed Blast Pressure only on Flange of Member • 21 psi Gas Pressure design load- most critical because long duration • W27x161 Beam • W30x116 Girder Beam Stress Profile Girder Stress Profile Slab Design •Building Introduction •Thesis Goals •Site Redesign Breadth •Blast Design •LS-DYNA Modeling •Conclusion #8 @ 18” O.C. T&B E.W. METAL FORM DECK (SHORED) Blast Pressure wave hitting underside of slab in Lobby Bay W27x161 BEAM Assumptions: •Initial design consisted of slab on shored form deck, but found to be uneconmical (system depth, constructability) •Difficult to design a floor system that is both economical and sustains little damage •Slab not a critical element so damage is allowed (spalling, cracking, failure) •Final design consisted of 3VLI16 composite deck with 4.5” concrete •Research into topping Aluminum Foam Composite Sandwich Panels Distribution of Stress in Slab at 15 ms Moment Connection •Building Introduction •Thesis Goals •Site Redesign Breadth •Blast Design •LS-DYNA Modeling •Conclusion Assumptions: • AISC Seismic Design Requirements • Strong column-weak beam • Must allow full plasticity of connecting member to develop • No overstrength factors for connections • Reduced Beam Section used to develop plastic hinge in beam • 8ES Prequalified Connection • Blast column determined not to be sufficient for interior areas due to lack of strong column-weak beam behavior Exterior Beam to Column Moment Connection Location Reduced Beam Section LS-DYNA Model •Building Introduction •Thesis Goals •Site Redesign Breadth •Blast Design •LS-DYNA Modeling •Conclusion Framing of Partial Model without Slab Indices Used to Create Wide Flange Shape Framing of Partial Model with Slab Interior Column with Beams Framing into it from all sides- Mesh Visible LS-DYNA Model Stress over Time •Building Introduction •Thesis Goals •Site Redesign Breadth •Blast Design •LS-DYNA Modeling •Conclusion Von Mises Stress (psi) 70000 Blast Pressure Wave at 20 ms 60000 Columns 50000 40000 Beams b/t Columns Infill Beams 30000 Girders 20000 Slab 10000 0 -10000 0 5 10 15 Time (ms) 20 25 Stress Profiles of all Elements Modeled at 20 ms Conclusion •Building Introduction •Thesis Goals •Site Redesign Breadth •Blast Design •LS-DYNA Modeling •Conclusion •Site redesigned to provide security and safety •Hand calculations yielded members sufficient to withstand blast •Analysis in LS-DYNA proved redesigned structure to have stresses below dynamic yield •Analysis in LS-DYNA also showed that blast pressures not critical in far bays as the pressure barely reaches adjacent bays so partial model is adequate Acknowledgements •Building Introduction •Thesis Goals •Site Redesign Breadth •Blast Design •LS-DYNA Modeling •Conclusion Thank you to the Penn State Faculty: A very special thank you Dr. John O. Hallquist, President, Livermore Software Technology Corporation (LSTC), and Marsha J. Victory, President, FEA Information Inc, for providing me access to the LS-DYNA finite element software for free for my senior thesis and to Gunther Blankenhorn and Todd P. Slavik for the invaluable technical support and troubleshooting they provided. Dr. Memari Dr. Hanagan Dr. Parfitt Ryan Solnosky Thank you to my friends and family: David Tran Brian Rose Mike Kostick Ryan Blatz QUESTIONS? Hope you had a blast!! Façade Redesign •Designed to resist design wind loads •Designed using top anchor system and will fail at 5psi •Top anchor gaskets and SSG for blast will be used to hold top in place while other three sides will be dislodged from mullion supports •8 mil safety film used to attach glazing to top anchor at the interior •Two lites of ¼” Fully Tempered Glass in IGU Winter Thermal Gradient Component R R R/RT Room Air Inside Air Film 0.68 0.68 1.0 Gyp Board 0.32 1 1.5 Batt Insulation 15 16 24.1 Plywood 0.62 16.62 25.0 Vapor Retarder 16.62 25.0 Air Cavity 0.68 17.3 26.1 Rigid Insulation 11 28.3 42.7 Precast Concrete 0.87 29.17 44.0 Outside Air Film 1.35 30.52 46.0 Outside Air 30.52 Winter Heat Loss T 70.0 69.0 68.5 45.9 45.0 45.0 43.9 27.3 26.0 24.0 24.0 A= Uconcrete= Uglazing= DTwinter= DTsummer= 4575 ft2 0.0328 0.3333 46 °F 18 °F through concrete through glazing sensible heat loss(winter)-= 6895.5 70150 latent heat loss can be neglected due to high efficiency vapor retarder Total: 77045.5 Btu/hr Sensible Heat Gain: Summer Thermal Gradient Component R R R/RT Room Air Inside Air Film 0.68 0.68 0.3 Gyp Board 0.32 1 0.4 Batt Insulation 15 16 6.8 Plywood 0.62 16.62 7.1 Vapor Retarder 16.62 7.1 Air Cavity 0.68 17.3 7.4 Rigid Insulation 11 28.3 12.1 Precast Concrete 0.87 29.17 12.4 Outside Air Film 1.35 30.52 13.0 Outside Air 30.52 Summer- Heat Gain T 75.0 75.3 75.4 81.8 82.1 82.1 82.4 87.1 87.4 88.0 88.0 A= Uconcrete= Uglazing= DETD= DCLF= IF= N= Plights= Pequipment= 4575 ft2 0.1700 0.81 10 56 1.1 300 people 54600 Btu/hr 9600 Btu/hr 6000 Btu/hr 10000 Btu/hr 2000 Btu/hr computers printers copiers misc. Envelope: Glass: Outdoor Air: People: Lights Equipment: 2567 Btu/hr 171654 Btu/hr 5033 Btu/hr 69000 Btu/hr 54600 Btu/hr 27600 Btu/hr Total: 330453 Btu/hr Total: 66091 Btu/hr Latent Heat Gain: Total Summer Heat Gain: 396544 Btu/hr $# LS-PrePost command file created by LS-PrePost 3.2 (Beta) – 20Nov2011(14:55) $# cemptymodel bmcreate multiple i 1 5 6 7 11 j 1 3 8 13 15 k 1 41 81 121 x -7.30 -0.2425 0.0 0.2425 7.30 y -7.10 -6.320 0.0 6.320 7.10 z 0 180 348 516 bmmovei i 1 5 j 1 5 k 1 4 xyz 0 76 0 bmdeletei i 1 2 j 2 4 k 1 4 bmdeletei i 4 5 j 2 4 k 1 4 bmaccept partid 1 $# bmcreate multiple i 1 5 6 7 11 j 1 3 8 13 15 k 1 41 81 121 x -7.30 -0.2425 0.0 0.2425 7.30 y -7.10 -6.320 0.0 6.320 7.10 z 0 180 348 516 bmmovei i 1 5 j 1 5 k 1 4 xyz 360 0 0 bmdeletei i 1 2 j 2 4 k 1 4 bmdeletei i 4 5 j 2 4 k 1 4 bmaccept partid 1 $# 8 node solid element with 1 point of integration Recommended by LSTC All six components of stress because continuous element •Elements created using Block Mesh •Each member coded individually •Moment connections modeled using the Tied Interface Command •Keycards used to define blast load •Blast detonated at 2.5ms and model runs for 20ms Reinforcement: Reinforcing Bars Welded Wire Fabric (WWF) Lap Splices Structural Steel: Grade 50: All other steel: Bolts: Metal Deck: •Floors: ASTM A615, Grade 60 ASTM A-185 ACI 318 ASTM A992, Grade 50, Fy= 50 ksi ASTM A572, Grade 50, Fy = 50 ksi ASTM A325, with threads included in shear planes, 1.5” diameter 3VLI16, composite Minimum Concrete Compressive Strengths (f'c) Member 28 Day Strength (psi) Elevated Slabs 4000 Slab-on-Grade 4000 Walls, Piers, and Grade Beams 4000 Interior Concrete Topping 4000 Concrete Exposed to Freezing 4000 Minimum Concrete Compressive Strengths Live Loads Superimposed Dead Loads Area Floors Roofs MEP Design Load 15 psf 15 psf 20 psf Area Floors (including partition load) Mechanical Room Elevator Machine Room Penthouse Floor Stairs Slab-on-Grade Screen Enclosure and Roof Area Design Load ASCE 7-05 Load 100 psf 125 psf 150 psf 150 psf 100 psf 150 psf 80 + 20 psf 100 psf - 60 psf 60 psf Snow Loads Load Type Roof Snow Load Drift Load Design Load ASCE 7-05 Load 20 Not available 17.5 81.94 COST ANALYSIS OF STRUCTURAL MEMBERS ORIGINAL DESIGN MEMBER LENGTH (ft) NUMBER OF MEMBERS W14X99 W14X159* W27X84 W27X94 W27X102* 15 15 35.1 40.9 40.9 2 2 1 2 3 TOTAL COST PER LINEAR FOOT TOTAL W/ O&P (PER LINEAR FOOT $ $ $ $ $ $ $ $ $ $ 142.02 225.00 120.64 133.64 144.94 158.10 252.00 134.00 149.00 161.00 TOTAL TOTAL $ 4,260.60 $ 6,750.00 $ 4,234.46 $ 10,931.75 $ 17,784.14 $ TOTAL W/ O&P $ $ $ $ $ 4,743.00 7,560.00 4,703.40 12,188.20 19,754.70 43,960.95 $ 48,949.30 BLAST REDESIGN MEMBER LENGTH (ft) NUMBER OF MEMBERS W14X159* W27X161 W30X116 15 40.9 35.1 4 4 2 TOTAL COST PER LINEAR FOOT $ $ $ TOTAL W/ O&P (PER LINEAR FOOT 225.00 $ 225.80 $ 164.77 $ TOTAL % INCREASE FOR REDESIGNED STRUCTURE: NOTE: Members with (*) were interpolated/extrapolated from data in RSMeans 2012 252.00 251.00 182.00 TOTAL $ 13,500.00 $ 36,940.88 $ 11,566.85 $ TOTAL W/ O&P $ $ $ 15,120.00 41,063.60 12,776.40 62,007.73 $ 68,960.00 141% 141% A limiting support rotation of 2 degrees, and a limiting ductility ratio of 10 (whichever governs) are specified as reasonable estimates of the absolute magnitude of the beam deformation where safety for personnel and equipment is required. These deformations are consistent with maintaining structural integrity into the plastic range. For a beam element, the ductility ratio must be checked to determine whether the specified rotation can be reached without premature buckling of the member. Under rapidly applied loads, the rate of strain increases and this has a marked influence on the mechanical properties of structural steel. Considering the mechanical properties under static loading as a basis, the effects of increasing strain rates are illustrated in Figure 5-1 and can be summarized as follows: (1) The yield point increases substantially to the dynamic yield stress value. This effect is termed the dynamic increase factor for yield stress. (2) The modulus of elasticity in general will remain insensitive to the rate of loading. (3) The ultimate tensile strength increases slightly. However, the percentage increase is less than that for the yield stress. This effect is termed the dynamic increase factor for ultimate stress. (4) The elongation at rupture either remains unchanged or is slightly reduced due to increased strain rate. Dusenberry, Donald O. Handbook for Blast-resistant Design of Buildings. Hoboken, NJ: J. Wiley, 2010. Print. General Electric. Cnstruction Products. General Electric, 2007. GE Construction Sealants. GE, 2007. Web. 5 Mar. 2012. <http://www.siliconeforbuilding.com/pdf/general/GE_Products_Catalogue.pdf>. Getting Started with LS-DYNA. Livermore, CA, 2002. LSTC. Livermore Software Technology Corporation, 2002. Web. 26 Dec. 2011. <http://ftp.lstc.com/anonymous/outgoing/trent001/manuals/gettingstarted/GettingStarted.pdf>. Limbrunner, George F., and Abi O. Aghayere. Reinforced Concrete Design. 6th ed. Upper Saddle River, NJ: Pearson Prentice Hall, 2007. Print. LS-DYNA Aerospace Working Group. LS-DYNA Aerospace Working Group Modeling Guidelines Document. 2011. Print. Version 11-1. LSTC. BlockM Multiple Tutorial. LSTC. Web. 22 Dec. 2011. <http://www.lstc.com/lspp/content/pages/7/blockm/LSPrePost_BlockM_User_Guide_090908.pdf>. RSMeans Building Construction Cost Data. 70th ed. R.S. Means, 2012. 130-31. Print. Sriram, Rajan, and Uday K. Vaidya. "Blast Impact on Aluminum Foam Composite Sandwich Panels." Drop/Impact Simulations. Proc. of 8th International LS-DYNA Users Conference, Dearborn, Michigan. University of Alabama at Birmingham, 2004. Web. 20 Feb. 2011. "Standard Practice for Determining Load Resistance of Glass in Buildings." ASTM International E-1300-04 (2004): 1-58. ASTM International, 2004. Web. 26 Jan. 2012. "Marylanders Grow Trees." Marylanders Plant Trees. Web. 16 Feb. 2012. <http://www.trees.maryland.gov/pickatree.asp>. Stein, Benjamin, John S. Reynolds, Walter T. Grondzik, and Alison G. Kwok. "Thermal Control." Mechanical and Electrical Equipment for Buildings. 10th ed. Hoboken, NJ: John Wiley and Sons, 2006. 149-281. Print. McCormac, Jack C. Structural Steel Design. 4th ed. Upper Saddle River, NJ: Pearson Prentice Hall, 2008. Print. US Department of Defence. UFC 3-340-02. US Department of Defence, 2008. 5 Dec. 2008. Web. 30 Nov. 2011. Geschwindner, Louis F. Unified Design of Steel Structures. Hoboken, NJ: Wiley, 2008. Print. Le Blanc, G., M. Adoum, and V. Lapoujade. "External Blast Load on Structure- Empirical Approach." ALE, FSI, SPH (2). Proc. of 5th European LS-DYNA Users Conference, United Kingdom, Birmingham. 2005. 2005. Web. 22 Dec. 2011. <http://www.dynalook.com/european-conf-2005>. Lee, Dong Kwan (David), and Brendan J. O'Toole. "Energy Absorbing Sandwich Structures Under Blast Loading." Penetration/ Explosives. Proc. of 8th International LS-DYNA Users Conference, Dearborn, Michigan. Department of Mechanical Engineering at the University of Nevada, Las Vegas, 2004. Web. 20 Feb. 2011. Memari, Ali M., Richard A. Behr, and Paul A. Kremer. "Dynamic Racking Crescendo Tests on Architectural Glass Fitted with Anchored Pet Film." Journal of Architectural Engineering 10.1 (2004): 5. Print. Ngo, T., P. Mendis, A. Gupta, and J. Ramsay. "Blast Loading and Blast Effects on StructuresAn Overview." Electronic Journal of Structural Engineering (2007): 76-91. Electronic Journal of Structural Engineering. The University of Melbourne, Australia, 2007. Web. 18 Dec. 2011.