MICHAEL PAYNE BAE/MAE -- Structural Option AE Senior Thesis 2012 Hunter’s Point South Long Island City, New York Presentation Outline Introduction Existing Structure Thesis Redesign Structural Depth MAE Course Related Study Construction Management Breadth Summary and Conclusion Question and Comment Presentation Outline Introduction Existing Structure Thesis Redesign Structural Depth MAE Course Related Study Construction Management Breadth Summary and Conclusion Question and Comment Introduction To Building • Hunter’s Point South School • Mixed School Building • Hunter’s Point South Project Bing Maps 2012 Google Maps 2012 Building Statistics • • • • • • • • Intermediate School and High School Project cost: $61 Million Construction: January 2011-October 2013 5 Story (14 ft. Typical)-72.5 ft. tall 154,000 sq. Ft. Grade 6-12 + Special Needs 2 Gymnasiums, Auditorium, and 2 Cafeterias 4000 sq. ft. roof terrace on 5th floor Building Statistics • • • • • • • • Intermediate School and High School Project cost: $61 Million Construction: January 2011-October 2013 5 Story (14 ft. Typical)-72.5 ft. tall 154,000 sq. Ft. Grade 6-12 + Special Needs 2 Gymnasiums, Auditorium, and 2 Cafeterias 4000 sq. ft. roof terrace on 5th floor Building Statistics • • • • • • • • Intermediate School and High School Project cost: $61 Million Construction: January 2011-October 2013 5 Story (14 ft. Typical)-72.5 ft. tall 154,000 sq. Ft. Grade 6-12 + Special Needs 2 Gymnasiums, Auditorium, and 2 Cafeterias 4000 sq. ft. roof terrace on 5th floor Building Statistics • • • • • • • • Intermediate School and High School Project cost: $61 Million Construction: January 2011-October 2013 5 Story (14 ft. Typical)-72.5 ft. tall 154,000 sq. Ft. Grade 6-12 + Special Needs 2 Gymnasiums, Auditorium, and 2 Cafeterias 4000 sq. ft. roof terrace on 5th floor Project Team Owner: NYC School Construction Authority Architect: FX Fowle Architects CM: SKANSKA Construction Structural: Ysreale A. Seinuk, PC. Presentation Outline Introduction to Existing Structural System Introduction Existing Structure Thesis Redesign Structural Depth MAE Course Related Study Construction Management Breadth Summary and Conclusion Question and Comment • Foundation: 14” 800kip Caissons H-Piles and grade beams Presentation Outline Introduction to Existing Structural System Introduction Existing Structure Thesis Redesign Structural Depth MAE Course Related Study Construction Management Breadth Summary and Conclusion Question and Comment • Foundation: 14” 800kip Caissons H-Piles and grade beams • Steel framing system: W-Shapes 80 ft. long span plate girders. Presentation Outline Introduction to Existing Structural System Introduction Existing Structure Thesis Redesign Structural Depth MAE Course Related Study Construction Management Breadth Summary and Conclusion Question and Comment • Foundation: 14” 800kip Caissons H-Piles and grade beams • Steel framing system: W-Shapes 80 ft. long span plate girders. • 3 in. 18 gage Galvanized Steel deck 3 1/4 in. lightweight concrete topping Introduction to Original Lateral System • Concentrically Braced Frames X cross bracing typical • Moment Frames around Gymnasium Floor plan showing location/ Presentation Outline Introduction Existing Structure Thesis Redesign Structural Depth MAE Course Related Study Construction Management Breadth Summary and Conclusion Question and Comment Thesis Redesign Goals Explore the effects of a more ductile lateral system Investigate whether a redesign of the lateral system for a higher seismic region is effective and efficient MAE Coursework: • • Design Connections for new lateral frames Include proper detailing ** Architectural Breadth: New York City SDC C Redding, California SDC D Structural Depth: • • • Redesign lateral system using EBF Design with ELFP and prevent torsion Design with MRSA to lessen load • • Investigate impact new lateral systems have on architectural layout. Show in redesigned plans and elevations Construction Management Breadth: 1. Schedule Impact 2. Cost Impact Presentation Outline Introduction Existing Structure Thesis Redesign Structural Depth MAE Course Related Study Construction Management Breadth Summary and Conclusion Question and Comment Thesis Redesign Goals Explore the effects of a more ductile lateral system Investigate whether a redesign of the lateral system for a higher seismic region is effective and efficient MAE Coursework: • • Design Connections for new lateral frames Include proper detailing ** Architectural Breadth: New York City SDC C Redding, California SDC D Structural Depth: • • • Redesign lateral system using EBF Design with ELFP and prevent torsion Design with MRSA to lessen load • • Investigate impact new lateral systems have on architectural layout. Show in redesigned plans and elevations Construction Management Breadth: 1. Schedule Impact 2. Cost Impact Presentation Outline Introduction Existing Structure Thesis Redesign Structural Depth MAE Course Related Study Construction Management Breadth Summary and Conclusion Question and Comment Thesis Redesign Goals Explore the effects of a more ductile lateral system Investigate whether a redesign of the lateral system for a higher seismic region is effective and efficient MAE Coursework: • • Design Connections for new lateral frames Include proper detailing ** Architectural Breadth: New York City SDC C Redding, California SDC D Structural Depth: • • • Redesign lateral system using EBF Design with ELFP and prevent torsion Design with MRSA to lessen load • • Investigate impact new lateral systems have on architectural layout. Show in redesigned plans and elevations Construction Management Breadth: 1. Schedule Impact 2. Cost Impact Presentation Outline Introduction Existing Structure Thesis Redesign Structural Depth MAE Course Related Study Construction Management Breadth Summary and Conclusion Question and Comment Thesis Redesign Goals Explore the effects of a more ductile lateral system Investigate whether a redesign of the lateral system for a higher seismic region is effective and efficient MAE Coursework: • • Design Connections for new lateral frames Include proper detailing ** Architectural Breadth: New York City SDC C Redding, California SDC D Structural Depth: • • • Redesign lateral system using EBF Design with ELFP and prevent torsion Design with MRSA to lessen load • • Investigate impact new lateral systems have on architectural layout. Show in redesigned plans and elevations Construction Management Breadth: 1. Schedule Impact 2. Cost Impact Presentation Outline Introduction Existing Structure Thesis Redesign Structural Depth CBF System CBF has insufficient ductility for high seismic region System has torsional irregularity MAE Course Related Study Construction Management Breadth Summary and Conclusion Question and Comment 72.5’ Structural Depth EBF System Structural Depth CBF has insufficient ductility for high seismic region System has torsional irregularity Chose EBF system as replacement • Increased ductility and strength • Code approved for SDC D • Minimal changes to rest of structure 72.5’ EBF System Structural Depth CBF has insufficient ductility for high seismic region System has torsional irregularity Chose EBF system as replacement • Increased ductility and strength • Code approved for SDC D • Minimal changes to rest of structure 72.5’ Equivalent Lateral Force Procedure (ELFP) • Requires no torsional irregularity • Similar design process shows effectiveness of EBF Modal Response Spectrum Analysis (MRSA) • Requires more in depth design process • Decreases load dramatically- creates efficient system EBF Systems Explained • EBF bracing connected eccentrically- i.e. there is a gap between connections • Shear and moment exists in beam portion called a link e EBF Systems Explained • EBF bracing connected eccentrically- i.e. there is a gap between connections • Shear and moment exists in beam portion called a link • Link length controls stiffness of frame • Link deforms plastically under load, while rest of system remains elastic e EBF Systems Explained • EBF bracing connected eccentrically- i.e. there is a gap between connections • Shear and moment exists in beam portion called a link • Link length controls stiffness of frame • Link deforms plastically under load, while rest of system remains elastic • Limit link length to 1.6Ms/Vs for shear yield control • Link design creates ductility and energy dissipation qualities • Added ductility allows for Response modification factor (R) = 8 e Redesign 1: ELFP • Equivalent Lateral Force Procedure prescribed by ASCE 7-10 12.8 • Seismic Design Category (SDC) D • e=4 feet typical • Base shear and overturning moment found Seismic design loads • Framing layout changed to prevent torsional irregularity Original System Redesign 1: ELFP • Max Shear= 849 kip (vs. 1067 kip for CBF) • Max Overturning Moment = 7550 kip-ft. (vs. 9491 kip-ft. for CBF) Original System 72.5’ Redesign 1: ELFP • Max Shear= 849 kip (vs. 1067 kip for CBF) • Max Overturning Moment = 7550 kip-ft. (vs. 9491 kip-ft. for CBF) Original System Redesign 1: ELFP Drift comparison 1.05” 30’ • Max floor drift decreases from 1.05 in. 0.818 in. • Acceptable drift for each floor Torsional Irregularity Fixed • Torsional irregularity is Prevented 16.5’ 14’ Δ2 <1.2 (Δ1+Δ2) 2 Redesign 2: MRSA • Modal Response Spectrum Analysis prescribed by ASCE 7-10 12.9 • Seismic Design Category (SDC) D • Analysis of building modes under lateral loading to distinguish the ductility and forces each frame receives • Maximum 15% decrease in base shear from ELFP analysis • e= 4 feet typical • Base shear and overturning moment found Seismic design loads Original System Redesign 2: MRSA Response Spectrum from ETABS • Max Shear= 722 kip (vs. 1067 kip for CBF) • Max Overturning Moment = 6421 kip-ft. (vs. 9491 kip-ft. for CBF) Original System 72.5 ’ Redesign 2: MRSA Response Spectrum from ETABS • Max Shear= 722 kip (vs. 1067 kip for CBF) • Max Overturning Moment = 6421 kip-ft. (vs. 9491 kip-ft. for CBF) Original System Redesign 2: MRSA Drift comparison • Max floor drift decreases from 1.05 in. 0.593 in. • Acceptable drift for each floor 0.8” 30’ 16.5’ 14’ Torsional Irregularity • There is some torsional irregularity OK • Off by < .005 in. Will not have much effect ELFP EBF • Less design work necessary • Higher loads and larger members required • Drift adequate for design • Added lateral frames prevent torsional irregularity System Comparison MRSA EBF • More design work necessary • Smaller loads and smaller members required • Story drift is very low- very effective system • Torsional irregularity not an issue; same layout as original can be used Original CBF ELFP EBF MRSA EBF Presentation Outline Introduction Existing Structure Thesis Redesign Structural Depth MAE Course Related Study Construction Management Breadth Summary and Conclusion Question and Comment MAE Course Related Study – Connections • Conform to AISC 341-10 and AISC 327-05 • Design Brace-to-link connection for ELFP and MRSA Designs • Ductility requires proper connection detailing • Design Brace-to-column/beam connection for ELFP and MRSA Designs • Must withstand design loads with seismic amplification factor MAE Course Related Study – Connections Original Design MAE Course Related Study – Connections ELFP Design MAE Course Related Study – Connections MRSA Design Presentation Outline Introduction Existing Structure Thesis Redesign Structural Depth MAE Course Related Study Construction Management Breadth Summary and Conclusion Question and Comment Construction Breadth Study • Study construction management related impact of redesigns • Analyze the schedule for erection time and critical path differences for each design • Analyze the cost impact each redesign will have on the original construction cost. Original Schedule ELFP Schedule MRSA Schedule Original Schedule ELFP Schedule MRSA Schedule Lateral System Steel: 22 Days Lateral System Steel: 29 Days (+7) Lateral System Steel: 25 Days (+3) Total Steel Erection: 63 Days Total Steel Erection: 72 Days (+9) Total Steel Erection: 68 Days (+5) Overall Completion : Oct. 7th 2013 Overall Completion : Oct. 17th 2013 Overall Completion : Oct. 15th 2013 Cost Issues • Important factor in deciding efficiency of seismic related redesign • New lateral system must be cheap enough to be worth doing • Seismic design vs. non-seismic design less than 5% increase (per Applied Technology Council (ATC)) Cost Issues • Important factor in deciding efficiency of seismic related redesign • New lateral system must be cheap enough to be worth doing • Seismic design vs. non-seismic design less than 5% increase (per Applied Technology Council (ATC)) • Location Factor played larger role than originally anticipated • Steel cost/lb. back calculated from original steel PO • Steel weight differences Cost Issues • Important factor in deciding efficiency of seismic related redesign • New lateral system must be cheap enough to be worth doing • Seismic design vs. non-seismic design less than 5% increase (per Applied Technology Council (ATC)) • Location Factor played larger role than originally anticipated • Steel cost/lb. back calculated from original steel PO • Steel weight differences • Total cost for connections and members increases for ELFP but decreases for MRSA Cost Issues Cost Issues Presentation Outline Introduction Existing Structure Thesis Redesign Structural Depth MAE Course Related Study Construction Management Breadth Summary and Conclusion Question and Comment Summary and Conclusion MRSA Design vs. ELFP Design: • EBF system sufficient replacement in higher seismic zone • Adequate system ductility allows for energy dissipation • Proper seismic detailing creates effective connections • Both EBF designs suitable as new lateral systems • Better strength/serviceability characteristics than CBF design • Fall within reasonable cost increases (<5% from original) • Added erection time to schedule assumed to be non-issue • ELFP Design • Quicker design process, but more conservative loads • Must prevent torsional irregularity • Added frames and over strength required • *Requires architectural layout changes • MRSA Design • In-depth design process, 15% decrease in loads • Torsional irregularity and architectural layout not issues • Original frame layout, but smaller members • Overall construction cost becomes 3% cheaper than original Presentation Outline Introduction Existing Structure Thesis Redesign Structural Depth MAE Course Related Study Construction Management Breadth Summary and Conclusion Question and Comment Summary and Conclusion MRSA Design vs. ELFP Design: • EBF system sufficient replacement in higher seismic zone • Adequate system ductility allows for energy dissipation • Proper seismic detailing creates effective connections • Both EBF designs suitable as new lateral systems • Better strength/serviceability characteristics than CBF design • Fall within reasonable cost increases (<5% from original) • Added erection time to schedule assumed to be non-issue • ELFP Design • Quicker design process, but more conservative loads • Must prevent torsional irregularity • Added frames and over strength required • *Requires architectural layout changes • MRSA Design • In-depth design process, 15% decrease in loads • Torsional irregularity and architectural layout not issues • Original frame layout, but smaller members • Overall construction cost becomes 3% cheaper than original Summary and Conclusion • The redesign using MRSA is the most effective system to be used in a high seismic region • Gives sufficient strength, lowers drift, and is cost effective Acknowledgments Sharvil Patel, Project Manager Edward Szwarc, Exec. Vice President Family Thank you for always being there and pushing me to succeed. I would not be where I am today if it were not for your love and support Friends Thank you everyone for a great five years. It has been a great run, and I feel lucky to have you all in my life. God Thank you God for blessing me with all the opportunities given to me, and for the strength to always continue on no matter what A.E. Faculty: Dr. Behr Dr. Memari Dr. Hanagan Dr. Lepage Prof. Parfitt Prof. Holland Ryan Solnosky Presentation Outline Introduction Existing Structure Thesis Redesign Structural Depth MAE Course Related Study Construction Management Breadth Summary and Conclusion Question and Comment Questions and Comments Thank You Appendix Original Lateral Frame System CBF 1X CBF 2X CBF 3X CBF 4X Moment Frame CBF 1Y CBF 2Y CBF 3Y CBF 4Y Eccentrically Braced Frame System EBF 1X EBF 2X EBF 3X EBF 4X EBF 5X EBF 1Y EBF 2Y EBF 3Y EBF 4Y CBF EBF Moment Frame • • Design link for code forces Design other members for link strength including strain hardening • Roughly 50% increase in strength over strength factor of 1.5 Original Design Typical Connection: Item Bolt Weld Plate Type 1" A490 1/4" Br-G 1/4" e-C 1/4" e/B 3/4" Guss 3/4" end 3/4" end # Cost/Unit Uunit Type 29 10.5 bolt 5 11.26 foot 4 11.26 foot 8 11.26 foot 8.6 38.5 sqft 1.6 38.5 sqft 1.8 38.5 sqft Total Total Cost 304.5 52.5 48.8 90.1 333.0 62.8 69.8 961.5 ELFP Redesign MRSA Redesign Typical Connection: Typical Connection: Item Bolt Weld Type 1" a325x 5/16 B-G 5/16 E-G 1/4" B-E Plate 3/4" Guss 3/4" end T member WT8x25 # Cost/Unit Uunit Type Total Cost 36 10.16 bolt 365.76 3 14.84 ft 42.7 3 14.84 ft 51.3 3.1 11.26 ft 34.5 2.5 38.5 sqft 95.7 2.8 38.5 sqft 106.0 72.9 1.73 lbs 126.1 Total 822.2 Item Bolt Weld Plate T member Type # Cost/Unit Uunit Type Total Cost 7/8" a325x 20 9.06 bolt 181.2 1" a325x 16 10.16 162.6 5/16 B-G 3 14.84 ft 42.7 1/4" E-G 3.5 11.26 ft 38.9 1/4" B-E 3.1 11.26 ft 34.5 3/4" Guss 2.5 38.5 sqft 95.7 3/4" end 2.8 38.5 sqft 106.0 WT8x22.5 65.6 1.73 lbs 113.5 Total 775.2 Architectural Breadth Architectural Breadth Base Reactions and Foundation Capacity N-S Loading Direction Point Fz (Orig.) Fz (ELFP) Fz (MRSA) Pile Cap Axial Capacity Adequate? # (k) (k) (k) Y/N (k) 28 -301 -318 -267 300DP2 600 Y 29 -309 -321 -270 300DP2 600 Y 30 -168 -241 -221 300MP1A 300 Y 31 -126 -183 -148 300MP2 600 Y 46 -613 -301 -258 300DP2 600 Y 48 -612 -287 -262 200DP2 400 Y 49 -21 183 -17 300DP2 600 Y 50 -9 -11 -3 200DP2 400 Y 52 -48 -38 -37 300MP2C 600 Y 55 -135 -111 -108 300MP2A 600 Y 56 -145 -106 -106 300MP2C 600 Y Point # 17 27 30 31 45 49 50 52 55 56 E-W Loading Direction Fz (Orig.) Fz (ELFP) Fz (MRSA) Pile Cap Axial Capacity Adequate? (k) (k) (k) Y/N (k) -219 -182 300DP2 600 Y -203 -174 300DP2 600 Y -17 -19 -16 300MP1A 300 Y -625 -273 -193 300MP2 600 Y -634 -347 -247 200DP2 400 Y -239 -237 300DP2 600 Y -228 -223 200DP2 400 Y -132 -114 -87 300MP2C 600 Y -26 -10 -9 300MP2A 600 Y -29 -4 -4 300MP2C 600 Y Material Strengths Material Element Pile Caps under Columns Grade & Strap Beams Cast-in-Place Column Pier and Buttress Concrete Slab on Grade Floor Slab Reinforcing Concrete Reinforcing bars Caisson Steel threadbars Steel Steel Wide Flange Members Steel HSS Tubes Steel Base Plates Structural Steel Steel Deck Steel Bolts Type Strength Normal Weight Concrete Normal Weight Concrete Normal Weight Concrete Normal Weight Concrete Light Weight Concrete f'c= 5950 psi f'c= 4000 psi f'c= 4000 psi f'c= 4000 psi f'c= 3500 psi FY= 60 ksi Fy= 75 ksi Fy= 50 ksi Fy= 46 ksi Fy= 50 ksi Fy= 40 ksi Fu= 120 ksi Fu= 150 ksi ASTM A992 ASTM A500 ASTM A572 gr 50 ASTM A653 ASTM A325 ASTM A490