Virginia Concrete Conference March 4, 2011 Year 1 Findings MIT Concrete Sustainability Hub John M. Prentice Vice President Industry Liaison – PCA A Brief History First Contacts Opening of CSHub Life Cycle Assessment (LCA) “The Edge of Concrete” H. Jennings Joined as Executive Director Concrete Science (CSP) “The Genesis of Concrete” Public Announcement of Year 1 Findings Industry Day Goals and Projects of CSHub • Sustainable and Holistic Development of the Cement and Concrete Industry. Life Cycle Analysis (LCA) Concrete Sciences (CSP) Goal: Develop a complete understanding of CO2e of concrete in: Goal: Develop a first principle understanding of Cement and cement based systems. - Pavement - Buildings - More with Less - Higher Performances SHORT-TERM BENEFITS TO INDUSTRY MEDIUM-TERM BENEFITS TO INDUSTRY • Develop information useful to policy and code • Introduce transformational strategies for new technologies Introduction to MIT CSHub Life Cycle Assessment Pavement LCA 2 PIs 3 Researchers Residential Buildings Building LCA 2 PIs 7 Researchers Commercial Buildings Concrete Science Multiscale Experimentation Modeling & Simulation 8 PIs 14 Researchers CSHub@MIT: Industry– Academia Partnership Life Cycle Assessment Concrete Science Industry Input Industry Input Concrete Sustainability Hub (PCA, RMC, MIT) Industry Advisory Committees Life Cycle Assessment PIs: John Ochsendorf, Les Norford, and Timothy Gutowski Motivations for LCA work 1) Growing demand for sustainability and quantifying performance of structures 2) Increasing recognition that green design includes the construction phase and the operating phase of structures 3) Advantages of concrete construction in lowering the emissions in the operating phase Significance •MIT’s LCAs assess all life cycle phases as comprehensively as possible Pre-use phase Use phase End of life •Buildings and pavements under study represent designs built to codes/standards •Results are shown in terms of energy usage and Global Warming Potential (lbs CO2e) Outcomes of the LCA Project • Quantify advantages over full life cycle • Identify areas for improvement • Build foundations for future studies Software: GaBi 4 • Leading life cycle assessment program • Data for LCA is: – Obtained from peer-reviewed sources – Taken from in-house database – Input from outside sources • Convenient impact assessment interface Life Cycle Assessment of Pavements Mehdi Akbarian, Alex Loijos, Nicholas Santero PIs: John Ochsendorf and Tim Gutowski Problem Statement Goal: • We want to make pavements more sustainable • Find the largest opportunities to reduce emissions in the pavement life cycle? Scope: • LCA of High, Moderate, and low volume roadways • Functional Unit: 1 mile of roadway • Analysis Period: 50 years System Boundary LCA Approach Where: GHG Emissions of High Volume Roadways(Kg CO2e) 50 40 Pavement-Vehicle Interaction 30 Albedo, Lane Closures, Lighting, Carbonation 20 Production 10 0 Flexible Rigid Pavement-Vehicle Interaction Pavement Deflection Pavement parameters: Pavement type and structure Pavement temperature Pavement Roughness Deflection Effect: Asphalt vs. Concrete Increase in Fuel Consumption of Vehicles on Asphalt Pavement CHANGE IN FUEL CONSUMPTION (liters/100km) 10 10.0 National Research Council of Canada (NRC) Effect of Pavement Type on Vehicle Fuel Consumption - Phase III 8 6 8.0 6.0 The effect of pavement-vehicle interaction on fuel consumption 4 is attributed to flexible pavements as additional GHG emissions.4.0 2 2.0 0 0.0 -2 NRC I Zaniews Zaniews (Trucks ki ki (Cars) 100 (Trucks) km/hr) Upper 4.7 Insignificant 8.5 1.5 Lower 5.9 -0.7 4.0 average 7.2 0.4 4.3 NRC I (Trucks 60 km/hr) 1.8 NRC II (Trucks 100 km/hr) 2.3 1.6 1.7 1.4 1.8 NRC II NRC III ( NRC III NRC III NRC III Michigan NPC De U Texas (Trucks Truck (Full (Empty (Cars SU (Trucks Graaff (Cars 60 60 100 Truck 60 Truck 60 100 (Trucks at 80 (Cars 90 km/hr) km/hr) km/hr) km/hr) km/hr) km/hr) 60km/hr) km/hr) km/hr) 2.2 0.7 0.4 0.5 0.3 0.9 0.2 0.2 0.3 0.1 0.1 -0.1 1.4 0.4 0.2 0.4 0.2 0.4 1.0 0.0 -0.2 1.8 0.6 0.3 0.5 0.3 0.7 1.0 0.1 0.0 -2.0 Roughness Effect Increase in Fuel Consumption Due to Change in Roughness 14 Sandberg (All cars) CHANGE IN FUEL CONSUMPTION (%) 12 10 Descornet (All) 8 Du Plessis (Trucks) Laganier & Lucas (Cars) 6 Du Plessis (Cars) FHWA (Trucks) 4 2 NCAT (All) Michigan SU (All) 0 0 1 2 3 4 5 CHANGE IN IRI VALUE (m/km) 6 7 8 Model Scenarios High volume road: Moderate volume road: Low volume road: Route 101 in Oxnard, CA Route 67 in Ramona, CA Route 178 in Sequoia (at Route 232 junction) (at Route 78 junction) National Forest 65 mph highway 35 mph urban road 35 mph rural road 3 lanes each direction + 4 2 lanes in each direction + 1 lane in each direction shoulders 4 shoulders Daily traffic: 139,000 Daily traffic: 23,400 Daily traffic: 5,200 (Of which trucks: 6,672) (Of which trucks: 1,357) (Of which trucks: 468) Full Life Cycle Emissions for Different Traffic Volumes High volume Moderate volume Low volume Pavement LCA – In Summary • Concrete production emissions are comparable to asphalt, but concrete use phase emissions are lower – High traffic volume concrete highways may have up to 80% lower emissions for the entire life cycle compared to asphalt highways because of the greater fuel efficiency of vehicles driving on concrete pavements. • But no two pavements are alike – The total carbon footprint of a pavement can vary by two orders of magnitude depending on the traffic volume, rehabilitation schedule, and many other assumptions. • Pavement roughness and deflection are still not completely understood – No one has accurately quantified their interactive effects, the effect of each pavement layer, nor the effect of temperature. – Studies have not accurately quantified the effect on fuel consumption due to pavement type, structure, roughness, and vehicle weight over the life of a pavement Work for Year Two Refine fuel consumption models to better account for pavement-vehicle interactions and to instill greater confidence in fuel savings due to pavement design. Continue ISO peer review process to have an expert critical review of our LCA study. Policy Analysis - Analyze scenarios that quantify the carbon emissions associated with proposed renewal and improved upkeep of the national highway system. Combine with life cycle economic costing to understand the economic impact of reducing greenhouse gas emissions. Life Cycle Assessment of Buildings PIs: John Ochsendorf, Les Norford Projects Commercial Buildings Residential Buildings Single family • 2,400 ft2 total floor area • 2 stories • Glazing ratio – 15% • Insulated roof (per code) • • • • • • Large Commercial Office Building 500,000 ft2 12 Stories + Basement 40% Glazing 60% Aluminum Panel Rain Screen VAV System Multi-family • 10,800 ft2 total floor area • 4 stories • 2700 ft2 Floor plate • Glazing ratio – 18% Energy Modeling Scope ENERGY USE HVAC HVAC Internal Gains Solar Gains System Type System Sizing Fuel Type CoP or Efficiency Temperature Setpoints Schedule Lights, People, Equipment Schedule Glazing Ratio Glazing Properties Envelope Properties and Dimentipns Air Infiltration Plug Loads & Lighting Fuel Schedule Hot Water Production Fuel Type Efficiency Schedule Life Cycle Assessment of Commercial Buildings Andrea Love, AIA, LEED A.P. Libby Hsu, SMBT Commercial Building Results Global Warming Potential Over a 75-Year Lifespan Embodied CO2-equiv Operating CO2-equiv End-of-Life CO2-equiv 2000 1800 lbs/ft2 CO2-equivalent 1600 1400 1200 1000 800 600 400 200 0 Concrete Chicago Steel Chicago Concrete Phoenix Steel Phoenix Year Two Work 1. LCA Sensitivity Study • Strategies to reduce CO2e of concrete • More efficient material usage 2. Envelope Assemblies • • • • 3. Thermal mass Percent glazing Albedo Thermal bridging Advanced HVAC Strategies • Passive strategies • Active strategies Life Cycle Assessment of Residential Buildings Jason Tapia, M.S., AIA, LEED AP Marzena Kasia Fydrych, M.S., M.Eng. Lori E. Ferriss, M.Eng. Michael Street, B.S. Candidate Wall Systems Insulated Concrete Forms (ICF) Wood Frame •Industry requested a comparison of ICF versus wood frame construction 29 RESULTS: Single Family GWP Life Cycle Global Warming Potential Over a 75-Year Lifespan Embodied CO2-equiv Operating CO2-equiv End-of-Life CO2-equiv 2.50E+03 lbs/ft2 CO2-equivalent 2.00E+03 1.50E+03 1.00E+03 5.00E+02 0.00E+00 Concrete Chicago Wood Chicago Concrete Phoenix Wood Phoenix RESULTS: Multi-Family GWP Life Cycle Global Warming Potential Over a 75-Year Lifespan Embodied CO2-equiv Operating CO2-equiv End-of-Life CO2-equiv 2000 1800 lbs/ft2 CO2-equivalent 1600 1400 1200 1000 800 600 400 200 0 Concrete Chicago Wood Chicago Concrete Phoenix Wood Phoenix Work for Year Two Passive Strategies • Developing techniques for improving the operation of concrete homes based on regional specificity More research is needed to improve air tightness data for low rise construction Prototype Homes • Designing next generation concrete homes LCA: Year One Accomplishments • Three teams • Architecture • Building Technology Program • Civil Engineering • Mechanical Engineering • Technology and Policy Program • Material Science • Comprehensive LCA models • Pavements • Building • Foundation for further studies • Identifying competitive advantages and areas of improvement For more information: • web.mit.edu/cshub • cshub@mit.edu