185 GHz Monolithic Amplifier in InGaAs/InAlAs Transferred-Substrate HBT Technology M. Urteaga, D. Scott, T. Mathew, S. Krishnan, Y. Wei, M. Rodwell. Department of Electrical and Computer Engineering, University of California, Santa Barbara urteaga@ece.ucsb.edu 1-805-893-8044 IMS2001 May 2001, Phoenix, AZ IMS2001 • • • • • Outline UCSB Introduction Transferred-Substrate HBT Technology Circuit Design Results Conclusion IMS2001 Transferred-Substrate HBTs • Substrate transfer allows simultaneous scaling of emitter and collector widths • Maximum frequency of oscillation f max ft / 8RbbCcb • Sub-micron scaling of emitter and collector widths has resulted in record values for extrapolated fmax (>1 THz) Mason's gain, U 3000 Å collector 400 Å base with 52 meV grading AlInAs / GaInAs / GaInAs HBT 25 Gains, dB • Promising technology for ultra-high frequency tuned circuit applications 30 20 MSG 15 H21 10 5 Emitter, 0.4 x 6 mm2 Collector, 0.7 x 6 mm2 fmax = 1.1 THz ?? ft = 204 GHz Ic = 6 mA, Vce = 1.2 V 0 10 100 Frequency, GHz 1000 IMS2001 Ultra-high Frequency Amplifiers • Applications for electronics in 140-220 GHz frequency band Wideband communication systems Atmospheric sensing Automotive radar • Amplifiers in this frequency band realized in InP-based HEMT technologies 3-stage amplifier with 30 dB gain at 140 GHz. • Pobanz et. al., IEEE JSSC, Vol. 34, No. 9, Sept. 1999. 3-stage amplifier with 12-15 dB gain from 160-190 GHz Lai et. al., 2000 IEDM, San Francisco, CA. 6-stage amplifier with 20 6 dB from 150-215 GHz. Weinreb et. al., IEEE MGWL, Vol. 9, No. 7, Sept. 1999. This Work: Single-stage tuned amplifier with 3.0 dB gain at 185 GHz First HBT amplifier in this frequency range Gain-per-stage is comparable to HEMT technology IMS2001 InGaAs/InAlAs HBT Material System Layer Structure Band Diagram InGaAs 1E19 Si 1000 Å Grade 1E19 Si 200 Å InAlAs 1E19 Si 700 Å InAlAs 8E17 Si 500 Å Grade 8E17 Si 233 Å Grade 2E18 Be 67 Å InGaAs 4E19 Be 400 Å 2kT base bandgap grading InGaAs 1E16 Si 400 Å InGaAs 1E18 Si 50 Å InGaAs 1E16 Si 2550 Å Bias conditions for the band diagram InAlAs UID 2500 Å S.I. InP Vbe = 0.7 V Vce = 0.9 V IMS2001 Device Fabrication I IMS2001 Transferred-Substrate Process Flow • emitter metal • emitter etch • self-aligned base • mesa isolation • polyimide planarization • interconnect metal • silicon nitride insulation • Benzocyclobutene, etch vias • electroplate gold • bond to carrier wafer with solder • remove InP substrate • collector metal • collector recess etch IMS2001 Device Fabrication II IMS2001 Ultra-high fmax Devices • Electron beam lithography used to define submicron emitters and collectors • Minimum feature sizes 0.2 mm emitter stripe widths 0.3 mm collector stripe widths • Improved collector-to-emitter alignment using local alignment marks 0.3 mm Emitter before polyimide planarization Future Device Improvements • Carbon base doping na >1.0 x 1020 cm-3 significant reduction in Rbb • DHBTs with InP Collectors Greater than 6 V BVCEO 0.4 mm Collector Stripe Device Measurements IMS2001 DC Measurements Measured RF Gains 3 25 2.5 Ib steps = 15 uA Gain (dB) 2 Ic (m A) U 20 1.5 1 0.5 15 MAG/ MSG 10 h21 5 0 0 -5 1E10 -0.5 0 0.2 0.4 0.6 0.8 Vce (V) 1 • Device dimensions: Emitter area: 0.4 x 6 mm2 Collector area: 0.7 x 6.4 mm2 • = 20 • BVCEO = 1.5 V 1E11 1E12 Frequency (Hz) 1.2 • Bias Conditions: VCE = 1.2 V, IC = 4.8 mA • ft = 160 GHz • Measurements of unilateral power gain in 140-220 GHz frequency band appear to show unphysical behavior IMS2001 Amplifier Design Simulation Results S21, dB 7.5 • Shunt R-C network at output provides low frequency stabilization 5.0 0 2.5 -10 0.0 -30 -5.0 -40 140 150 • Designed using hybrid-pi model derived from DC-50 GHz measurements of previous generation devices • Electromagnetic simulator (Agilent’s Momentum) was used to characterize critical passive elements -20 S11, S22 -2.5 • Simulations predicted 6.2 dB gain 10 S21 S11, S22, dB • Simple common-emitter design conjugately matched at 200 GHz using shunt-stub tuning 160 170 180 190 200 210 220 Frequency, GHz Circuit Schematic 50 0.2pF 80 1.2ps 30 0.2ps IN OUT 80 1.2ps 50 30 1.2ps 50 0.6ps IMS2001 Design Considerations in Sub-mmwave Bands • Transferred-substrate technology provides low inductance microstrip wiring environment Ideal for Mixed Signal ICs • Advantages for MMIC design: Low via inductance Reduced fringing fields • Disadvantages for MMIC design: Increased conductor losses • Resistive losses are inversely proportional to the substrate thickness for a given Zo • Amplifier simulations with lossless matching network showed 2 dB more gain • Possible Solutions: Use airbridge transmission lines Find optimum substrate thickness IMS2001 140-220 GHz VNA Measurements • HP8510C VNA used with Oleson Microwave Lab mmwave Extenders • Extenders connected to GGB Industries coplanar wafer probes via short length of WR-5 waveguide • Internal bias Tee’s in probes for biasing active devices • Full-two port T/R measurement capability • Line-Reflect-Line calibration performed using on-wafer transmission line standards UCSB 140-220 GHz VNA Measurement Set-up IMS2001 Amplifier Measurements • Measured 3.0 dB peak gain at 185 GHz Measured Gain 4 3 • Device dimensions: Emitter area: 0.4 x 6 mm2 Collector area: 0.7 x 6.4 mm2 S21 (dB) 2 • Device bias conditions: Ic= 3.0 mA, VCE = 1.2 V 1 0 -1 -2 -3 -4 -5 140 150 160 170 180 190 200 210 220 Freq. (GHz) Measured Return Loss 0 -2 S22 S11, S22 (dB) -4 -6 S11 -8 -10 -12 -14 -16 Cell Dimensions: 690mm x 350 mm -18 140 150 160 170 180 190 Freq. (GHz) 200 210 220 IMS2001 Simulation vs. Measurement Simulation versus Measured Results • Amplifier designed for 200 GHz 7.5 • Peak gain measured at 185 GHz 5.0 • Possible sources for discrepancy: 2.5 S21, dB Meas. 0.0 -2.5 -5.0 140 150 160 170 180 190 200 210 220 Frequency, GHz 0 -5 -10 S11,S22, dB Matching network design Device model Sim. -15 Meas. -20 Sim. -25 -30 -35 -40 140 150 160 170 180 190 Frequency, GHz 200 210 220 IMS2001 Matching Network Design Matching Network Breakout • Breakout of matching network without Simulation Vs. Measurement active device was measured on-wafer • Measurement compared to circuit simulation of passive components • Simulations show good agreement with measurement • Verifies design approach of combining E-M simulation of critical passive elements with standard microstrip models S11 S21 S22 freq (140.0GHz to 220.0GHz) Red- Simulation Blue- Measurement IMS2001 Device Modeling I: Hybrid-Pi Model • Design used a hybrid-pi device model based on DC-50 GHz measurements HBT Hybrid-Pi Model Derived from DC-50 GHz Measurements • Measurements of individual devices in 140-220 GHz band show poor agreement with model • Discrepancies may be due to weakness in device model and/or measurement inaccuracies 1.59 17 43 45 0.4 • Device dimensions: Emitter area: 0.4 x 6 mm2 Collector area: 0.7 x 6.4 mm2 • Bias Conditions: VCE = 1.2 V, IC = 4.8 mA 7.0 9.5 281 0.60 76 0.126 Device Modeling II: Model vs. Measurement IMS2001 S21 • Measurements and simulations of device S-parameters from 6-45 GHz and 140-220 GHz • Large discrepancies in S11 and S22 • Anomalous S12 believed to be due to excessive probe-to-probe coupling -5 -4 -3 -2 -1 0 1 2 3 4 5 Red- Simulation Blue- Measurement S11, S22 freq (140.0GHz to 220.0GHz) freq (6.000GHz to 45.00GHz) freq (6.000GHz to 45.00GHz) freq (140.0GHz to 220.0GHz) S12 -0.15 -0.10 -0.05 0.00 0.05 0.10 freq (140.0GHz to 220.0GHz) freq (6.000GHz to 45.00GHz) freq (6.000GHz to 45.00GHz) freq (140.0GHz to 220.0GHz) 0.15 IMS2001 Simulation vs. Measurement UCSB Simulation versus Measured Results • Simulated amplifier using measured Simulation Using Measured Device S-parameters 7.5 device S-parameters in the 140-220 GHz band S21, dB • Simulations show better agreement with measured amplifier results Sim. 5.0 • Results point to weakness in hybrid-pi model used in the design Meas. 0.0 -2.5 -5.0 140 150 160 170 180 190 200 210 220 210 220 Frequency, GHz 0 -5 Meas. -10 S11,S22, dB • Improved device models are necessary for better physical understanding but measured S-parameter can be used in future amplifier designs 2.5 -15 Sim. -20 -25 -30 -35 -40 140 150 160 170 180 190 Frequency, GHz 200 IMS2001 • • • Conclusions UCSB Demonstrated first HBT amplifier in the 140-220 GHz frequency band Simple design provides direction for future high frequency MMIC work in transferred-substrate process Observed anomalies in extending hybrid-pi model to higher frequencies Future Work • • Multi-stage amplifiers and oscillators Improved device performance for higher frequency operation Acknowledgements This work was supported by the ONR under grant N0014-99-1-0041 And the AFOSR under grant F49620-99-1-0079