Stephen Bennett Devin Callahan Ben Kaslon Sushia Rahimizadeh Connor Shapiro Sushia Rahimizadeh Project Proposal and Purpose Hardware Design and Implementation o Level 1 and 2 Block Diagrams Software Design and Implementation o Use Case, System Context Diagram Division of Labor for Major Tasks Feasibility and Risks Economic Viability, Environmental Aspects, Sustainability, Manufacturability, Safety, & Impact Schedule for the First Semester of Work Budget Sushia Rahimizadeh This project will consist of a scalable box or drawer in which small hand-held devices or toys can be placed and wirelessly charged. The box will require only an external source of power in order to be able to charge the devices. The devices will perform all RF harvesting and charging automatically without user input. The user simply opens the lid, places the devices inside, and shuts the lid. The devices do the rest. Sushia Rahimizadeh The purpose of this project is to demonstrate the feasibility of scalable, commercially viable wireless charging. It will be shown that any device is capable of being integrated with this technology and can be charged wirelessly in any station. o These stations can be placed in any household, business, hotel room, etc. and can be of varying size. Sushia Rahimizadeh o Heinrich Hertz – Directional, relatively high power free-space power transmission o Nikola Tesla – High power, omnidirectional power transmission o Jet Propulsion Laboratory and Raytheon (1973) -- 30 kW transferred over 1.6 km o Topic of “Wireless Power” has been of interest since early 1900’s Number of books that include the keyword “wireless power” since 1800, found by using Google Ngrams. Sushia Rahimizadeh Sushia Rahimizadeh “Power Transmission” o DC electrical power into RF power o RF power transmitted through space to some electrically far point o Power is collected and converted into DC power at this point Multi-mode cavity No field nulls Field uniformity desired Harvest power at any point within the cavity Sushia Rahimizadeh Hinged box o Disables power transmission when open o Enclosed by conductive mesh o Can mount all Tx antennas and display RF Energy Transfer o Uses antennas, not coupled inductors o High overall efficiency • High conversion efficiency (DC RF, RF DC , DC DC) • Aperture-to-Aperture efficiency Power Management Circuits o Supports Li-Ion and Ni-MH Sushia Rahimizadeh Externally-mounted display o Unique device identification o Power received o Remaining charge time Ben Kaslon Ben Kaslon Ben Kaslon Responsibility: o Converts supply power into a 1W 2.2 GHz RF modulated signal Ben Kaslon Responsibility: o Convert supply power to a 2.2 GHz signal Design Goals: o This signal will be modulated tens of MHz around 2.2GHz in order to improve power density uniformity in the box. o During development, input power is supplied from lab bench DC supply, but final design will be supplied from standard wall outlet. Voltage Controlled Oscillator: Crystek CVCO55BE Ben Kaslon Application Verizon and (at&T) Unused By Consumer Devices L2 (Military GPS) L1 (Commercial GPS) 3G/4G Personal Communications Service Advanced Wireless Service Advanced Wireless Service Broadband Personal Communication Broadband Personal Communication 3G/4G Unused By Consumer Devices Wifi Bluetooth Range (kHz) Min Max 850 850 1227.6 1575.4 1700 1900 1915 1995 1850 1930 2100 2100 2400 2400 850 1227.6 1227.6 1575.4 1700 1900 1920 2000 1915 1995 2100 2400 2400 2480 2.2GHz was chosen o Unallocated in commercial space o No consumer wireless devices will be harmed by this frequency coupling onto the devices o Reduced component size o Large availability of components operate at this frequency Ben Kaslon Responsibility: o Amplify 2.2GHz signal from the VCO to 1W Design Goal: o Must be designed to make the transmitter circuit as efficient as possible. Example Power Amplifier Ben Kaslon Responsibility: o Transmits the amplified and modulated 2.2GHz signal Design Goal: o Match Simulations o Display low loss to circuit o Well matched to the operating frequency o Widest bandwidth possible. Ben Kaslon Patch antenna will be used. o Relatively easy to design o Small size o Low cost o Can be etched directly into PCB o Lots of research available on design Example Patch Antenna Ben Kaslon Efficiency of the designed power amplifier too low o If we are unable to design a sufficiently efficient amplifier, a COTS amplifier will have to be used o Ideally want 90% but will accept 50% Design of the antenna does not match the simulations. o New simulations will have to be done with different, more predictable substrates Non-uniform field distribution in the cavity o Need to try a new modulation scheme Ben Kaslon Ben Kaslon Receiving arbitrarily polarized radiation within the cavity Rectifying received microwave power to DC power Maintain optimal power transfer throughout Ben Kaslon Responsibility: o Receive microwave power Design Goals: o Polarization diversity o Harmonic rejection o Low reflections at fundamental frequency Ben Kaslon Rectifier input impedance is a function of: o Frequency o Power o DC Load o Harmonic terminations Responsibilities: o Ensuring optimal power transfer between antenna and rectifier Design Goals: o Achieve a low reflection coefficient o Low insertion loss o A precise, common impedance Ben Kaslon Responsibilities: o Rectify microwave power to DC power Design Goals: o Maximize rectification efficiency o Low insertion loss o High switching speed o Smaller devices (smaller junction capacitance). Ben Kaslon Sub-Operational Efficiencies o Increasing power transmitted into cavity o Antenna matching circuit redesign Interference from device o Isolation will have to be introduced Connor Shapiro Connor Shapiro Responsibilities: o Charge controlling • Ni-MH • Li-Ion o Battery monitoring • Generation of UI/display data Design Goals: o Maximize boost converter efficiency o Minimize microcontroller power consumption Connor Shapiro Battery over-charging o Prioritize cell protection No power to turn on microcontroller – total system failure o Specialized cold-start circuit Connor Shapiro Ni-MH Charge Cycle o Constant-Current & o Constant-Current End-of-charge based on 𝑑𝑉 − following peak V 𝑑𝑡 Li-Ion Charge Cycle Constant-Voltage End-of-charge based end of current-draw Connor Shapiro Connor Shapiro Antenna receives device status information Microcontroller routine to translate data to generic display instructions Connor Shapiro Small compact LCD Display Designed to interface easily with any MCU Can be used to display any generic shapes Cycle through displaying data for each device Stephen Bennett Stephen Bennett Power Manager Rectified power detection Power management o Control boost converter to produce correct battery charging profile Monitor voltage and current going to chargeable device Packetize power data and device ID for transmission to display circuit Display Manager Decode power data packets Convert received data to appropriate display format Stephen Bennett Responsibilities: o Transceivers • Sending/receiving data at appropriate frequency • Outputting clean signal to microcontroller o Microcontroller • Translating data to display instructions o Display • Outputting data to user Design Goals: o Display instructions are independent of received data format o Displayed data is readable and user friendly Stephen Bennett MSP430 family o o o o Low cost Low power Integrates well with CC1110 Prior experience CC1110 Transceiver o 315-915 MHz o Easy integration with MSP430 EVM MSP430 CC430 family o MSP430 with integrated CC1110 CC1110 Transceiver Stephen Bennett Code rewrites due to changes in underlying hardware o Careful code design that is as hardware-independent as possible Code size exceeds space on microcontroller o Choose a microcontroller with more onboard memory o Worst case – add external memory Regressions or bugs created by new code o Use a version control system (Git) in order to keep an immutable code history Devin Callahan Task Sushia Project Management Stephen Secondary Design of Tx Antenna Secondary Tertiary Devin Tertiary Tertiary Secondary Design of Power Amplifier Primary Secondary Secondary Primary Design of Power Converter Design of Microcontroller Circuit Display Circuit Software Design Device Integration with System Tertiary harvesting, communications systems, and embedded systems Primary Primary Primary Secondary Primary Tertiary Secondary Primary Secondary Primary Tertiary Tertiary Secondary Tertiary Primary background in RF theory (Space Grant) o Experience with VNA’s, SA’s and RF design software (NIST) Stephen Bennett o Software background in embedded wireless communications platform (Qualcomm) o Power management background (Space Grant) Connor Shapiro o Power management background (TI & coursework) Ben Kaslon o Antenna design with a Secondary Secondary Secondary Sushia Rahimizadeh o Research in energy Primary Modulation of Signal Connor Primary Secondary Secondary Construction of Box Design of Rectenna Ben Devin Callahan o Analog circuit design, implementation, and control (LSI) Devin Callahan Academic Resources o Zoya Popovic – Faculty Advisor • Provide guidance in power amplifier and antenna design o Steve Dunbar – Ph.D. Student • TI Analog/RF applications engineer willing to assist in component selection and applications o Sean Korhummel – Ph.D. Student • Provide guidance in converter design Outside research already exists Devin Callahan Most required components can be purchased directly from electronics suppliers, including: o Voltage-controlled oscillators o Microcontrollers o Power transistors o Converter inductors, diodes & capacitors Devin Callahan A household or business can purchase one of the boxes Any device outfitted with the charging hardware will be able to be charged in any box Low cost to produce a unit o Most cost found in the container o Relatively small cost for manufacturing of electronics Devin Callahan Most parts are available commercially o Voltage controlled oscillator o Microcontroller o Peripheral parts Parts that are not available commercially will designed o Need to be designed for efficiency • Power amplifier • Rectifier • Antennas o Cheap to produce Low maintenance expectations o Unexpected component malfunction exempting Devin Callahan Main concern of the system is to ensure minimum leak of RF power in compliance with FCC regulations It will be easy to see if this project is working or not. Either the battery on the device will be charged or it will not Component tolerances will not affect the design, apart from negligible detractions from system efficiency Devin Callahan Leaked power is chief concern o The system must abide by FCC regulations by emitting no stray power o Also relates to overall efficiency No other environmental concerns Devin Callahan This system exhibits zero risk to the environment or the population so long as all RF energy is kept within the box A standard 120VAC outlet plug will eventually be used Devin Callahan Convenience RF energy transfer proof-of-concept Devin Callahan Devin Callahan Component Cost Power Transmit Circuitry $300 Receive Circuitry $50 Power Management Circuitry $220 Display Circuitry $225 Software Debugger $100 Box Construction $100 Batteries $160 Miscellaneous $100 Total $1255 Devin Callahan Additional battery chemistries More advanced GUI USB Charging Questions?