Data Acquisition Real-Time System Integration DARSI II Preston Schipper Matt Hulse Adrienne Baile Data Acquisition What is Data Acquisition? • Network of Sensors • Central Collection • Processing of Information Our Data Acquisition System: • Output • Application: CU FSAE race car • Design: Challenges, Solutions • Teamwork & Group Schedule Examples of Data Acquisition: • Anti-Lock Brakes • Airplane Black Boxes • Industrial Manufacturing • Lab Experiements • Impacts and Feasibility of DARSI after the Capstone expo. What is Formula SAE? • Collegiate Design Series • Group of diverse engineering disciplines • World Wide Competition • Why FSAE needs DARSI Objectives of DARSI • Gather • Process • Store • Present • Control DARSI System Breakdown: Fall 2004 DARSI versus DARSI II Fall 2004 Capstone Project: DARSI Spring 2006 Capstone Project: DARSI II • Fully functioning data acquisition microprocessor subsystems • Hardware miniaturization; surface mount chips • Linear position & Hall-effect wheel sensors • CAN Bus expansion; ‘bus master’ module • SmartMedia memory logging • Real-time information for driver; LCD module • Automated CAN Bus network • MS Windows data viewing software • Multi-sensor compatible modules • Enhanced PC software; analysis tools • Traction control; real-time analysis/control module DARSI II: Bus Master Module Current Bus Master: • PIC Microcontroller – PIC18F458 • Controller Area Network (CAN) • C Programmable • Polling Data / Unique Bus Traffic Bus Master ‘Module’: • Code package • Installed on every DARSI microprocessor • Hardware enabled Hardware settings control which module acts as bus master. CAN Bus Data Frame DARSI II: LCD Module LCD Module: CrystalFontz CFAG12864B-TMI-V DARSI II: Multi-Sensor Modules OLD Multi-sensor Modules: • PIC Microcontroller – PIC18F258 • Fast – 40 MHz • Controller Area Network (CAN) • 10-bit A/D converter • C Programmable • Minimize space/weight/repetitive hardware NEW DARSI II: Traction Control Module Traction Control System • Monitor front and rear wheel speeds through data on the CAN bus to detect wheel spin • Communicate with the ECU by D/A to through CAN to limit engine power • Changeable control system parameters for varying surface conditions (rain, gravel, dry, etc) Design Constraints & Implementation Challenges • High Temperatures • Signal Noise • Storage Versus Real-time • Signal Attenuation • Time / Board Prototyping • Durability / Vibrations • Communication / Compatibility • Weather • Data Processing Speed • Power Limitations • Signal Acquisition • Packaging Details of Project Processors LCD Systems • Microchip – PIC18F258/458 • CrystalFontz CFAG12864B-TMI-V • Fast – 40 MHz • 75.0 x 52.7 x 8.9mm • Cost <$10 • 60.0 x 32.6mm Viewing Area • Controller Area Network (CAN) • Built-in Samsung controller KS0107/KS0108 • C Programmable PCB Redesign Traction Control • Surface mount hardware • 034 Motorsports Stage IC Engine Control System Labor and Responsibilities •PCB Design (Adrienne) •Schematics •PCB Development and Population • Processor Coding (Matt & Preston) •Multi-sensor capabilities •Bus Master module •LCD Module •Traction Control System • New Module Prototyping (Matt & Adrienne) •Breadboarding •Testing • Traction Control ECU Interfacing (Preston) Schedule What's After Expo? Economics and Marketability • Broad consumer market • Fully customizable • State of the art Manufacturability and Sustainability • Pre-manufactured and replaceable sensors • Modularity allows for adaptation • Simple expansion capabilities Impacts Environment • Emissions • Fuel Economy Safety • Acquired information allows for determining safe operating limits • Driver feedback to warn of dangerous conditions • Traction control will decrease out of control vehicles Society • Racers • Environmental • Applications in general consumer market Final Objective To design and construct improvements and expansions for the DARSI modular telemetric data acquisition system for automotive applications with a focus on the CU FSAE race car. Questions?