Pulp and Paper Industry in China: Current Status, Trends, and Implications for International Producers Haizheng Li Center for Paper Business and Industry Studies School of Economics Georgia Institute of Technology Atlanta, GA 30332-0615 U.S.A E-mail: haizheng.li@econ.gatech.edu Outline pulp industry paper and paperboard industry demand for paper/paperboard product and for imports policies on tariff and foreign direct investment company performances company case study Conclusions Pulp and Paper Industry in China One of the very few industries in China that has been experiencing shortages. Import more than export Limited wood resources The advantage of low cost of labor is not significant Large modern mills vs. a large number of out-of-dated small mills Production and Consumption in the Pulp Market Production and Consumption in Chinese Pulp Market (1991-2005) Production Consumption (Unit: Millions of Mt) 30 25 20 15 10 5 0 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 Year Data Source: FAO 1991-2005, Consumption growth - 4.5% (2005 – 24.1M Mt.) Production growth - 2.5% (2005 - 16.21M Mt) Gap between consumption and production - 7.89M Mt Pulp Used in Paper Production in 2001 Lack of forest resources Short supply of wood Wood pulp is less than 1/4 of total pulp Recycled pulp and other fiber pulp accounted for more than 3/4th of total pulp Quantity (Million Mt) Proportion (%) Total Demand 29.8 100 1. Total Demand for Wood Pulp: 6.9 23.1 2 6.7 Imported Wood Pulp 4.9 16.4 2. Total Demand for Non Wood Pulp: 9.8 32.9 1 3.4 Bamboo Pulp 0.3 1.0 Kraft Bagasse Pulp 0.3 1.0 Grass and Straw Pulp 7.2 24.2 1 3.4 13.1 44 Domestic Recycled Pulp 8 26.9 Imported Recycled Pulp 5.1 17.1 Domestic Made Wood Pulp Reed Pulp Other Pulp 3. Recycled Pulp: Data Source: Almanac of Chinese Paper Industry 2003 Production and Consumption in Chinese “Other Fiber Pulp” Market Production and Consumption in Chinese "Other Fiber Pulp" Market Production Consumption 25 Millions of Mt 20 15 10 5 20 05 20 03 20 01 19 99 19 97 19 95 19 93 19 91 19 89 19 87 19 85 19 83 19 81 19 79 19 77 19 75 19 73 19 71 19 69 19 67 19 65 19 63 19 61 0 Year Data Source: FAO Total amount of non-wood pulp dropped significantly in 1996 after increasing for more than 30 years. It dropped from 40% in 2000 to 24% in 2005 Types of Pulp Used in Paper Production (2000-2005) Categories Proportion (%)-2000 Proportion (%)-2001 Proportion (%)-2002 Proportion (%)-2003 Proportion (%)-2004 Proportion (%)-2005 Wood Pulp 19.2 23.2 21.3 21 21.8 22 Recycled Pulp 40.9 43.9 46.7 49.1 51.7 54 Other Fiber Pulp 39.9 32.9 32 29.9 26.5 24 Total 100 100 100 100 100 100 Data Source: Annual Report of Chinese Paper Industry 2001-2005 Wood pulp - stable at around 21-22% Other fiber pulp - dropped from 40% in 2000 to 24% in 2005 Recycled pulp - increased from 41% in 2000 to 54% in 2005 Fiber Sources Import woodchips Import market pulp Import waste paper Import and Export of Woodchips (2000-2005) Import of woodchip in 2003 was four times more than in 2002 Export of woodchip in 2005 was less than half of that in 2000 Before 2002 imported small amount of woodchip but exported much more 2000 (1,000 tonnes) Imports from Vietnam and Austria accounted for 76% of China’s total imports China: Import & Export of Wood in Chips, Particles, 2000-2005 Import Export 1500 1000 500 0 2000 2001 2002 2003 2004 2005 Wood Pulp Imports (2000-2005) (Unit: Millions of Mt) Import of Wood Pulp Total Import of Pulp 8 7 6 5 4 3 2 1 0 2000 2001 2002 2003 2004 2005 Year Data Source: Chinese Paper Industry (J) Import of wood pulp increased from 3.3M Mt to 7.5M Mt Growth rate of wood pulp imports - 19% Domestically produced wood pulp increased at a rate of 1.9% Wood Pulp Imports Imported wood pulp is the major source of wood pulp used in China Percent of imports in total wood pulp used: 962% - 2000 974% - 2004 966% - 2005 World Market Share of Imports and Consumption of Chemical Wood Pulp (1961-2005) World Market Share of Chinese Import and Consumption of Chemical Wood Pulp(1961-2005) Market Share of Import Market Share of Consumption 20.000% 18.000% 16.000% 14.000% 12.000% 10.000% 8.000% 6.000% 4.000% 2.000% 20 03 20 00 19 97 19 94 19 91 19 88 19 85 19 82 19 79 19 76 19 73 19 70 19 67 19 64 19 61 0.000% Year Share of import has been twice the share of consumption since early 1980s Wood pulp consumption was less than 7% of world total by 2005, but its imports accounted for about 18% Canada, Indonesia, Russia, Chile, USA – main exporters to China Recycled Pulp China’s recycled pulp usage reached 28.8M Mt in 2005 Recycled pulp has accounted for over half of the pulp used in paper and paperboard production Import of Waste Paper and Paperboard (2000-2005) China: Import of Waste Paper & Paperborad, 2000-2005 Million tonnes 20 15 10 5 0 2000 2001 2002 2003 2004 Import of waste paper increased at an average rate of 35.6% Growth from 3.71M Mt to 17.03M Mt 2005 Sources of Imported Waste Paper and Paperboard to China (thousand tons) USA, Japan, UK and Netherlands - 78% of total in 2005 US imports - 44% of total imports in 2005 Imports of waste paper from Japan, Netherlands and UK grew at a rate of more than 100% per year between 2003 and 2005 Source 2000 2001 2002 2003 2004 2005 USA 2598 4060 3978 5769 6233 7480 Japan 52 555 966 948 1915 3063 United Kingdom 5 94 167 362 802 1545 Netherlands 139 343 254 385 781 1191 Source: UN Comtrade Database Production and Consumption in Paper and Paperboard Market (1961-2005) Production and Consumption in Chinese Paper and Paperboard Market (1961-2005) Production Consumption 70.00 60.00 50.00 40.00 30.00 03 20 97 00 20 19 94 19 91 19 88 19 85 19 82 19 79 19 76 19 73 19 70 19 67 19 64 19 61 20.00 10.00 0.00 19 (Unit: Millions of Mt) Production in 1979 was 6.32M Mt, and 56M Mt in 2005 The gap between domestic production and consumption was 2.50M Mt in 1995 and reached 6.39M Mt in 1999 at the peak Since 1999, the gap has declined due to increased capacity in China; the gap became 3.30M Mt in 2005 Year Data Source: FAO World Market Share of China’s Consumption World Market Share of Chinese Consumption(Paper and Paperboard) World Market Share of Consumption 18.000% 16.000% Percentage 14.000% 12.000% 10.000% 8.000% 6.000% 4.000% 2.000% 19 6 19 1 63 19 65 19 67 19 6 19 9 7 19 1 73 19 75 19 77 19 7 19 9 8 19 1 8 19 3 8 19 5 8 19 7 8 19 9 9 19 1 9 19 3 95 19 9 19 7 9 20 9 0 20 1 0 20 3 05 0.000% Year Data Source: FAO Production of paper and paperboard increased to 15% of world market share in 2005 The share of total consumption was close to 17% in 2005 World Market Share of Chinese Imports (Paper and Paperboard) World Market Share of Chinese Import(Paper and Paperboard) World Market Share of Import 14.000% Percentage 12.000% 10.000% 8.000% 6.000% 4.000% 2.000% 19 6 19 1 6 19 3 65 19 67 19 69 19 71 19 7 19 3 75 19 7 19 7 7 19 9 81 19 8 19 3 8 19 5 8 19 7 8 19 9 9 19 1 93 19 95 19 97 19 99 20 0 20 1 0 20 3 05 0.000% Year Data Source: FAO • China accounted for more than 12% of the total world import of paper and paperboard in 1997 • Sine then, the share of imports has been declining, and become less than 9% in 2005 World Market Share of China’s Export (Paper and Paperboard) World Market Share of Chinese Export(Paper and Paperboard) World Market Share of Export 5.000% 4.500% 4.000% 3.500% 3.000% 2.500% 2.000% 1.500% 1.000% 0.500% 0.000% 19 6 19 1 6 19 3 65 19 6 19 7 6 19 9 71 19 7 19 3 75 19 7 19 7 7 19 9 81 19 8 19 3 85 19 8 19 7 89 19 9 19 1 9 19 3 95 19 9 19 7 99 20 0 20 1 0 20 3 05 Percentage Small world market share of paper and paperboard exports Negligible share before 1990s Since 1992 market share has stabilized at 4% Steady increase of exports since 2000 Magnitude is much smaller relative to imports Year Data Source: FAO Biggest Exporters of Paper to China (1,000 tonnes) Country (Area) USA South Korea Japan Indonesia 2000 2001 2002 2003 2004 2005 898 607 685 686 733 658 1166 1073 895 854 849 601 469 457 476 432 468 413 755 495 652 561 478 375 Source: UN Comtrade Database United States was the biggest exporter to China in 2005, followed by South Korea Declining imports since 2003, except for linerboard Demand for Paper and paperboard Estimated income elasticity of demand for domestically made paper and paperboard is about 1 - demand increases at the same speed as the economic growth Domestic demand responses to international price, shows elasticity of about 0.6 Demand for imports is not sensitive to domestic price, indicating that domestically made products may not be used as substitutes for imports Demand for imports is about unitarily elastic to economic growth Estimated own-price elasticity is -0.6 Tariffs on Pulp and Paper Products Grade Jan. 1 2002 Upon WTO’s Accession (%) 2002 (%) 2003 (%) 2004 (%) 2005 (%) 2006 (%) Newsprint 12.0 11.0 8.5 8.5 7.5 5.0 Printing & Writing Paper (Uncoated &Light Weight) 9.0 7.5 7.5 7.5 7.5 7.5 Printing & Writing Paper (Uncoated &Heavy Weight) 8.5 6.8 5.0 5.0 5.0 5.0 Household & Sanitary Paper 11.3 9.4 7.5 7.5 7.5 7.5 Data Source: http://fuwutong.asiaec.com/fuwuzixun/bzys/fgbz/345746.html Prior to WTO accession import tariffs were lowered to 15-20% in 2001 Based on the WTO requirements, the tariff continued to decrease to 10-15% Tariffs on Pulp and Paper Products Continued In 2006 tariffs reached 5-7.5% for most products, and 2% for some products Market pulp and waste paper, no tariffs from 1999 However, to protect domestic paper market, Chinese Ministry of Commerce: 9 Imposed 4%-71% anti-dumping duties for 5 years on art paper imported from Japan and Korea – 2003 9 Levied 55%-78% anti-dumping duties for 5 years on newsprint imported from Canada, Korea, and the USA 2004 Government policies to attract foreign investment Normal profit tax rate is 33%. For foreign investment, tax-free in the first two years, plus half-tax reduction for the next 3 years Another 15%-30% tax reduction in the subsequent 10 years, if business is in the forestry Generally preferential tax rate for foreign investment is 1524% (for domestic firms, 18-27%.) However, proposed unified tax rate for all firms is 25%. foreign investors can invest: 9 300,000 Mt or more annual capacity of chemical wood pulp 9 100,000 Mt or more annual capacity of mechanical wood pulp 9 high quality paper and paperboard Capacity in China New and advanced machines are built rapidly in China. For example: average annual growth of newsprint (2001-2005): 9 Production - 19.35% 9 Consumption – 14.48% Production (3.4M Mt.) exceeded consumption (3.2M Mt.) in 2005 Capacity in China 11 provinces produced 1M Mt or higher, and together they contributed about 88.62% of total paper production (2005) Top 4 provinces in paper production were Shandong, Zhejiang, Jiangsu, and Guangdong Regional distribution of production: 9 9 9 Eastern region - 73.3% Middle region - 21.5% Western region - 5.2% Consolidation in the Industry Number of Listed Enterprises 30 Number 25 20 15 10 5 0 1998 1999 2000 2001 2002 2003 2004 2005 4000 enterprises in China with average annual capacity merely 8,000 Mt/year (2001) Number of enterprises dropped to approximately 3,500 Increased number of publicly listed companies Loss-making Listed Enterprises / Total Listed Enterprises Loss-making Rate Rate of Loss-making Listed Enterprises in Pulp & Paper Industry 0.25 0.2 0.15 0.1 0.05 0 1998 1999 2000 2001 2002 2003 2004 2005 Jump in the proportion of loss-making listed companies Revenue Growth Growth Rate of Revenue from Main Products 120% 100% 80% 60% 40% 20% 0% 1999 2000 2001 2002 2003 2004 2005 Among listed companies, revenue growth is still high, in the rage of 20-30% on annual basis P rofit of M ajor O perations / Inc om e of M ajor O perations Profit Rate of Main Products Profit Rate of Main Products 0.25 0.2 0.15 0.1 0.05 0 1998 1999 2000 2001 2002 2003 2004 2005 The profit rate is mostly in the rage of 20-25% Slight down trend after 2002, and dropped to below 25% in 2005 Labor Cost Labor Cost / Total Cost Rate of Labor Cost 0.1 0.09 0.08 0.07 0.06 0.05 0.04 0.03 0.02 0.01 0 1998 1999 2000 2001 2002 2003 2004 2005 Advantage of low labor cost is insignificant due to the low proportion of labor cost in the total cost 1998 - labor accounted for about 9% of total cost 2005 – labor cost dropped to around 7% of total cost Trend of Average Wage Average Wage 30000 25000 RMB 20000 15000 10000 5000 0 1999 2000 2001 2002 2003 2004 2005 Fast growth of wages Increase in average wage from RMB 8,000 in 1999 to RMB 24,000 in 2005, two times higher in 6 years RMB(Thousand) Labor Productivity Total Revenue from Main Products / Worker ¥500 ¥450 ¥400 ¥350 ¥300 ¥250 ¥200 ¥150 ¥100 ¥50 ¥0 1999 2000 2001 2002 2003 2004 2005 However, labor productivity increased almost at the same speed as wage RMB(Thousand) Total Profit per Worker Total Profit from Main Products / Worker ¥90 ¥80 ¥70 ¥60 ¥50 ¥40 ¥30 ¥20 ¥10 ¥0 1999 2000 2001 2002 2003 2004 2005 Profit per work increased, while at a slower speed, from 32,000 RMB to 82,000 RMB for 1999-2005 An Old and Small Paper Mill Located in Hunan province Annual output of paper is about 30,000 tons September 2001 – the company was privatized 70%-75% of products are sold in China; 25%-30% exported, mainly to Middle East An Old and Small Paper Mill Continued Owned fixed assets of 52.8 million Yuan RMB Annual revenue has reached about 120 million Yuan RMB There are about 500 employees, and about 173 of them are production workers An Old and Small Paper Mill Continued Situated by the Dongting Lake Because of the lake, the region has plenty of reeds The local area can produce 120,000 tons of reeds per year to supply fiber A modern paper company in China Located in Hunan Province Ranked 357 among 500 Chinese largest enterprises (2005) Production capacity 9 5 production bases 9 12 pulping lines with annual capacity of 800,000 tons 9 28 paper making lines with annual capacity of 800,000 tons A modern paper company in China Continued Main products - newsprint, pigment paper, lightweight coated paper (LWC), writing paper Fibers are from wood and reed Employees – 10,026; 1,200 engineers and technical workers Products are sold in China, Asian and East African regions Production in 2005 - 642,800 Mt of paper and paper board (18.8% increase over 2004) Revenues - 4.2 billion RMB (40% increase) Profit - 0.19 billion RMB (15% increase) Annual production projections – year 2020 9 Market pulp – 4 million tons 9 Paper – 4 million tons 9 Paperboard – 1.5 million cubic meters Conclusions Market potential for paper/paperboard is huge Imports will dominate exports for foreseeing future Rapidly increase in modern capacity will raise China’s exports Industry consolidation will continue