DEVELOPMENT OF BIOLOGICAL TREATMENT SYSTEM FOR REDUCTION OF COD FROM TEXTILE WASTEWATER NOR HABIBAH BINTI MOHD ROSLI UNIVERSITI TEKNOLOGI MALAYSIA iv Istiwewa untuk Mak Puteh binti Idris, Abah Mohd Rosli bin Dahli, dan adik-adik tersayang, Nor Hazirah, Mohd Izzul Ihsan, Nur Fatihah, Nur Ain Izati. v ACKNOLEDGEMENTS I would like to thank Associate Professor Dr. Wan Azlina Ahmad for being my supervisor for this postgraduate project. Thank you for giving me full support and gives all the guidance that I need to complete the project. I would also like to thank all Biotechnology lab members for giving the help and co-operation needed to complete the experiment. Besides that, I would like to thank my parents, Mohd Rosli Dahli and Puteh Haji Idris, and my siblings for understanding my project and gives me a support. Also to all my friends, Eina, Miha and Dura for giving help and supports. Last but not least for Mohd Fuad Abdul Majid, thank you for your supports and patient. vi ABSTRACT Wastewater from industrial plants such as textile, electroplating and petroleum refineries can contain various substances that tend to increase the chemical oxygen demand (COD) of the wastewater. Various local agencies have placed limits on the allowable levels of COD in industrial wastewater effluent. It is desired to develop a process suitable for treating the wastewater to meet the regulatory limits. Various methods are available for COD reduction in industrial wastewater such as precipitation, incineration, chemical oxidation and biological oxidation. This project attempts to solve the high concentration of COD in industrial wastewater using bacteria. The organic matter that contributed to COD in the wastewater will be degraded by the bacteria under aerobic conditions using batch process. The wastewater will be supplemented with an agricultural liquid waste for bacterial growth and metabolism. This will ensure the continual presence of bacteria to carry out degradation of organic matter in the wastewater. vii ABSTRAK Air sisa industri seperti industri tekstil, elektroplat, dan penapisan petroleum mengandungi pelbagai bahan yang menyumbang kepada peningkatkan COD. Pelbagai agensi tempatan telah meletakkan had ke atas tahap COD yang dibenarkan dalam pengaliran keluar air sisa industri. Oleh itu, wujudnya keperluan untuk membangunkan proses yang bersesuaian bagi merawat air sisa tersebut supaya mencapai tahap pelepasan air sisa yang dibenarkan. Terdapat pelbagai kaedah yang boleh digunakan bagi pengurangan COD dalam air sisa industri seperti pemendakan, pengoksidaan kimia, dan pengoksidaan biologi. Projek ini dibangunkan untuk menyelesaikan masalah kandungan COD yang tinggi dalam air sisa industri dengan menggunakan bakteria. Bahan organik yang menyumbang kepada COD dalam air sisa akan dikurangkan oleh bakteria ini. Sumber nutrien yang dibekalkan ialah air sisa nenas. Ini adalah untuk memastikan perkembangan populasi bakteria yang berterusan bagi menjalankan proses pengurangan bahan organik di dalam air sisa. viii TABLE OF CONTENTS CHAPTER I TITLE PAGE DECLARATION ii DEDICATION iv ACKNOWLEDGMENTS v ABSTRACT vi ABSTRAK vii TABLE OF CONTENTS viii LIST OF TABLES xii LIST OF FIGURES xiii LIST OF ABBREVIATIONS AND SYMBOLS xiv INTRODUCTION 1.1 Textile industry 1.2 Biodegradability of textile waste 1.3 1 1.2.1 Dyes 2 1.2.2 Surface active agents 3 1.2.3 Sizes 4 1.2.4 Finishing agents 4 1.2.5 Grease and oils 4 1.2.6 Complexing agents 5 Textile Wastewater Treatment Current Technologies 5 ix 1.4 COD reduction 1.4.1 Definition of COD 1.4.2 COD and BOD 1.5 1.5.2 1.7 II Physical method 1.5.1.1 Granular activated carbon 8 1.5.1.2 Membrane filtration 9 Chemical method 1.5.2.1 Ozonation 10 1.5.2.2 Electrochemical treatment 10 1.5.2.3 Fenton reagent 11 1.5.3 Biological method 11 1.5.4 Combined method 12 COD reduction by biological treatment 1.6.1 Biological treatment by fungi 13 1.6.2 Biological treatment by algae 14 1.6.3 Biological treatment by bacteria 15 Bacteria 1.7.1 1.8 7 Methods of COD reduction 1.5.1 1.6 6 Acinetobacter baumanni and Acinetobacter calcoaceticus 16 1.7.2 Cellulosimicrobium cellulans 17 1.7.3 Mixed bacterial culture (consortium) 18 Objective and scope of studies 19 EXPERIMENTAL 2.1 Materials 2.1.1 Glasswares and apparatus 20 2.1.2 Textile wastewater 20 2.1.3 Agricultural waste 21 x 2.1.4 Bacteria 2.1.4.1 Bacteria growth on plates 21 2.1.4.2 Bacteria liquid cultures 21 2.1.5 2.2 Growth media 2.1.5.1 Nutrient broth 22 2.1.5.2 Nutrient agar 22 2.1.5.3 Pineapple waste 22 Method 2.2.1 2.2.2 Characterization of microorganisms 2.2.1.1 Growth profile of single cultures 23 2.2.1.2 Growth profile of consortium 23 2.2.1.3 pH profile 24 Bacterial adaptation studies 2.2.2.1 Screening for bacterial tolerance to textile wastewater 25 2.2.2.2 Bacterial survival in textile wastewater 2.2.3 2.2.4 2.2.5 25 COD reduction using single culture 2.2.3.1 Liquid cultures 26 2.2.3.2 Preparation of freeze-dried culture 26 2.2.3.3 Freeze-dried culture experiment 27 COD reduction using mixed culture 2.2.4.1 Liquid culture 27 2.2.4.2 Effect of NB supplementation 28 2.2.4.3 Effect of pH 28 COD analysis 2.2.5.1 Materials 29 2.2.5.2 Reagents 29 2.2.5.2 Preparation of samples for analysis 30 xi III RESULTS AND DISCUSSION 3.1 Characterizations of microorganisms 3.1.1 3.2 Growth profile 31 3.1.1.1 Growth profile of single culture 32 3.1.1.2 Growth profile of consortium 34 3.1.1.3 pH profiles 35 Bacterial adaptation studies 3.2.1 Screening for bacterial tolerance 37 To textile wastewater 3.2.2 Bacterial survival in textile wastewater 3.3 Characteristics of textile wastewater 3.4 COD reduction using single culture 39 43 3.4.1 Liquid culture 44 3.4.2 Freeze-dried culture 45 3.4.3 Cell dry weight determination 45 3.4.4 COD reduction using 45 freeze-dried culture 3.5 3.6 COD reduction using mixed culture 3.5.1 Liquid culture 48 3.5.2 49 Effect of NB supplementation 3.5.3 Effect of pH 51 Comparison with existing COD 52 reduction methods IV CONCLUSION AND SUGGESTIONS REFERENCES 54 57 xii LIST OF TABLES TABLE NO. TITLE PAGE 1.1 Textile wastewater characteristics 2 1.2 Textile wastewater treatment current technologies 6 3.1 Adaptation times for single culture and mixed culture 3.2 Total number of A.baumannii colonies developing on 37 nutrient agar plate from samples with different concentrations of textile wastewater 3.3 40 Total number of A.calcoaceticus colonies developing on nutrient agar plate from samples with different concentrations of textile wastewater 3.4 40 Total number of C.cellulans colonies developing on nutrient agar plate from samples with different concentrations of textile wastewater 3.5 41 Total number of mixed culture colonies developing on nutrient agar plate from samples with different concentrations of textile wastewater 41 3.6 Characteristics of textile wastewater 43 3.7 COD reduction using liquid single culture 44 3.8 Types of system using mixed culture 48 3.9 COD reduction using mixed culture 49 3.9 Comparison with existing of the COD reduction Conventional methods 52 xiii LIST OF FIGURES FIGURE NO. TITLE PAGE 3.1 Growth profiles of single culture 33 3.2 Growth profiles of bacterial consortium 35 3.3 pH profiles of single culture and consortium 36 3.4 Bacterial tolerance level for each culture upon adaptation to increase concentrations of textile wastewater based on OD measurement 3.5 39 Bacteria tolerance level for each culture upon adaptation to increase concentrations of textile wastewater based on viable count 43 3.6 COD reduction using freeze-dried culture 47 3.7 The effect of NB supplementation on COD reduction 50 3.8 The effect of various pH on COD reduction 51 xiv LIST OF ABBREVIATIONS AND SYMBOLS BOD Biochemical oxygen demand COD Chemical oxygen demand TSS Total suspended solid NB Nutrient broth OD Optical density CFU Colony forming unit L Liter g Gram mg milligrams rpm Rotation per minute o Degree Celsius C mL Milliliters mg/L Milligrams per liter kPa Kilo Pascal ppm Parts per million Cr (IV) Chromium (IV) Cu (II) Copper (II) DDW Distilled deionized water TNTC Too numerous to count IB Indigenous bacteria xv AB Acinetobacter baumannii AC Acinetobacter calcoaceticus genospecies 3 CC Cellulosimicrobium cellulans M Mixed culture A.baumannii Acinetobacter baumannii A.calcoaceticus Acinetobacter calcoaceticus genospecies 3 C.cellulans Cellulosimicrobium cellulans 1 CHAPTER I INTRODUCTION 1.1 Textile industry Textile industry can be classified into three categories, cotton, woolen, and synthetic fibers depending upon the raw materials used (Babu et al., 2000). Textile industries consume large volumes of water and chemicals for wet processing of textiles. The chemical reagents used are very diverse in chemical composition, ranging from inorganic compounds to polymers and organic products. In general, the waste water from textile industry is characterized by high value of BOD, COD, pH, and colour (Robinson et al., 2001). Because of the high BOD, the untreated textile waste water can cause rapid depletion of dissolved oxygen if it is directly discharged into the surface water sources. Therefore the effluents with high COD level are toxic to biological life. The high alkalinity and traces of chromium where it was employed in dyes adversely affect the aquatic life and also interfere with the biological treatment process (Babu et al., 2000). Table 1.1 shows common characteristics for effluent emanated from textile industries (Zaharah et al,. 2004). 2 Table 1.1: Textile wastewater characteristics. Parameter Unit Limit allowed for industrial discharge (Standard B) _______________________________________________________________________ Temperature pH BOD COD TSS Nitrate Phosphate Sulphate Cr (III) Cu (II) o C mg/L mg/L mg/L mg/L mg/L mg/L mg/L mg/L 40 5.5 -9.0 50 100 100 7 0.2 1.0 1.0 Cr(III)-Cromium (III) Cu(II)-Copper(II) * TSS-Total suspended solid 1.2 Biodegradability of textile waste The major sources of waste from textile operations can be contributed to the following activities, raw wool scouring, yarn and fabric manufacture, wool finishing, woven fabric finishing, and knitted fabric finishing. The chemicals normally used in textile processing are as follows: 1.2.1 Dyes The most studied step in textile processing regarding the treatment of the effluent is the dyeing step. Dyeing causes an easy recognition of pollution via colour. A very small amount of dye is visible in water, decreasing the transparency of the water. In the environment this leads to inhibition of sunlight penetration and therefore of photosynthesis. In addition, industrial textile waste water presents the additional 3 complexity of dealing with unknown quantities and varieties of many kinds of dyes, as well as low BOD/COD ratios, which may affect the efficiency of the biological decolorization (Babu et al., 2000). 1.2.2 Surface active agent A series of research studies on biodegradation of surface active agents have been reviewed. For the biodegradation of surface active agents (surfactants) their hydrophobic groups are important. The hydrophobic ends are less fundamental for biodegradation but fundamental for their water solubility (Bisschops et al., 2003). Biodegradation of surfactants are important because they interfere with effective oxygen transfer in biological treatment systems, they are characterized by relatively high aquatic toxicity and contribute to final BOD or COD of treated effluents (Bisschops et al., 2003). Even though literature indicates that surfactants are more easily biodegradable than ever, they are still very difficult to degrade. For example, the surfactant alkylphenol ethoxylate is removed in activated sludge treatment and it was thought to be biodegradable. This surfactant is resistant to attack by bacteria found in activated sludge but it is effectively adsorbed on the sludge. The adsorption affected both the biodegradability and elimination. Thus most of the surface active agents used today are actually eliminated and not biodegraded by more than 80% 1 (Timothy et al., 1988). 4 1.2.3 Sizes The hydrolysis of polyvinyl acetate (PVA) to yield water soluble alcohol produces PVA. PVA resists biodegradation when it contains small amounts of acetate groups in the polymer. The number and location of these residual groups may vary from batch to batch, causing the biodegradability to vary considerably. A portion of PVA is removed by sedimentation in the biological systems. Starch is readily biodegradable. Polyacrylates and CMC are partially removed by sedimentation in activated sludge. CMC degrades slowly with acclimatization. Polyacrylic and polyester sizes are recalcitrant to biodegradation (Robinson et al., 2001). 1.2.4 Finishing agents Many different chemicals are used in treating textile fabric to impart desirable properties to final garment. The resin finishes have extremely low BOD values compared to their COD values. This may be caused by the presence of toxic chemicals or metal catalyst used in finish formulation. Most finishing agents are eliminated by adsorption or sedimentation in the biological treatment plants and not by biodegradation (Robinson et al., 2001). 1.2.5 Grease and oils Oil and grease may present problems at the waste water treatment plant because they adhere to particulate matter, causing it to float. Not all oils are equally troublesome. Vegetable oils and natural grease tend to be fairly readily degradable. 5 The modern trend is towards lubricants based on petroleum and these materials are very much less easily degraded. Generally pretreatment for removal of these substances will not be required unless floating oil or grease is obviously present in the effluent. The naphthenic and paraffinic mineral oils are biodegradable with acclimatization. The silicon oil is not biodegradable. Waxes degrade slowly and the fatty esters are biodegradable (Bisschops et al., 2003). 1.2.6 Complexing agents EDTA (ethylene diamene tetraacetate), which is the most widely used complexing agent, is very stable against oxidation and is not biodegradable. Due to its low molecular weight it is not adsorbed on activated sludge and escapes with effluent of the treatment plant (Timothy et al., 1988). 1.3 Textile Wastewater Treatment Current Technologies There are many different unit operations employed for treatment of waste water from textile industries. Pretreatment for removal of inorganic solids and floating materials, flow equalization and neutralization, chemical coagulation, clarification, and biological treatment are the most common unit operations employed in the textile waste water treatment (Babu et al., 2000). For simplification, the operations treatment can be classified into chemical, physical, and biological treatment. These approaches along with their associated pros and cons are outlined in table 1.1 (Timothy et al., 1988). 6 __ Table 1.2. Textile Wastewater Treatment Current Technologies. _____________________________________________________________________ Current technologies description advantages disadvantages 1. Biological large treatment Activated sludge, efficient BOD long Aerated lagoons, Land treatment, Extended aeration. reduction aeration tanks, may require nutrient. 2. Chemical Precipitation Percipitation-addition of multivalent cations with pH adjustment heavy metals, suspended solid, BOD, COD color removal varies with dye class, chemical handling problems. 3. Activated carbon Passing water through a bed of carbon (as a pretreatment to further treatment) BOD, COD, color expensive, long residence times, low adsorption capacity. 4. Ultra filtration Permeation of water under pressure through specialized polymeric membranes BOD, COD, color membranes foul easily, heavy metals not removed, need frequent cleaning. residence times, 5. Ozone Ozone, generated BOD, COD, very expensive, heavy by electrical color metals and solids discharged is used require separate to oxidize organics treatment. _____________________________________________________________________________________ _ 1.4 COD reduction 1.4.1 Definition of COD Bacteria require oxygen to breathe and oxidize organic substances; the total amount of which is called oxygen demand (Inoue, 2002). The level of COD is a critically important factor in evaluating the extent of organic pollution in textile waste water. Substantial sewer surcharges are often imposed when the local permitted limits are exceeded. Depending on the types of fibers, dyes, and additives, various textile operations will routinely generate water having high levels of COD (Timothy et al., 1988). 7 In environmental chemistry, the chemical oxygen demand (COD) test is commonly used to indirectly measure the amount of organic compounds in water, making COD a useful measure of water quality. It is expressed in milligrams per liter (mg/L), which indicates the mass of oxygen consumed per liter of solution. Older references may express the units as parts per million (ppm) (Sawyer et al., 2003). Therefore, COD measures the potential overall oxygen requirements of the waste water sample including oxidizable components not determined in the BOD analysis (Timothy et al., 1988). 1.4.2 COD and BOD The biochemical oxygen demand (BOD) test measures oxygen uptake during the oxidation of organic matter. It has wide applications in measuring waste loading of treatment plants and in evaluating the efficiency of treatment processes. It is of limited use in industrial waste water containing heavy metal ions, cyanide, and other substances toxic to microorganisms. Although COD is comparable to BOD, it actually measures chemically oxidizable matter. Generally COD is preferred to BOD in process control applications because results are more reproducible and are available in a few minutes or hours rather than five days. In many industrial samples, COD testing may be the only feasible course because of the presence of bacterial inhibitors or chemicals that will interfere with BOD determination (Sawyer et al., 2003). As dyeing process in textile is particularly difficult, acid dyes, fixing agents, thickeners, finishing agents, are required for successful colorization and cause major problems with the plant's effluents disposal in term of COD. Literature has shown that the removal of non-colored agents in textile industry effluent is more problematic, in terms of COD than visible dye agents (Walker et al., 2001). 8 1.5 Methods of COD reduction The main source of organic substances, which contributes to COD in the effluent water, comes from the pretreatment of the raw materials. There are two ways to reduce organic substances in the effluent; recovery of organic materials from the effluent through ultrafiltration or electro-flocculation or by leasing using materials with low content of soluble organic substances can be found (Prasad Modak, 1998). Many approaches have been reported for COD removal of textile waste water ranging from chemical, physical, biological method and combined method. 1.5.1 Physical method The physical treatment generally can be achieved via adsorption. The common adsorbents used in treating textile effluent are carbon, clay, and resin. 1.5.1.1 Granular activated carbon In general granular activated carbon (GAC) processes have attracted interest for municipal waste water treatment for the removal of small concentrations of low molecular weight contaminants such as phenol from solution. But several researchers have since studied textile waste water treatment using GAC. They concluded that GAC adsorption was the best method for colour removal (Rozzi et al., 1999). In many cases GAC adsorption is also coupled with ozonation or bio-ozonation in order to improve the removal treatment for textile waste. However there are papers which report, that GAC adsorption as sole treatment technique for COD removal from textile effluent. The adsorbent used was the GAC Filtrasorb 400. The adsorbent was 9 washed in deionised water and sieved into 1000-4000 micrometer particle size range before contacting with the adsorbate solutions (Walker et al., 2001). 1.5.1.2 Membrane filtration This method has the ability to clarify, concentrate and to separate dye continuously from textile effluent. But the concentrated residue left after separation poses disposal problems, and high capital cost and the possibility of clogging, and membrane displacements are disadvantages. This method of filtration is suitable for water recycling within textile dye plant if the effluent contains low concentration of dyes, but it is not effective to reduce dissolved solid content and COD content which makes water re-use a difficult task (Tim et al., 2001). 1.5.2 Chemical method The waste water discharged from a dyeing process in the textile industry exhibits low BOD, high COD and high in colour. Hence, the need for chemical treatment is necessary in order to produce a more readily biodegradable compound. Chemical colour removal technique which are reported in the literature include adsorption by activated carbon, electrochemical treatment, ozonation, chemical precipitation, membrane filtration, hydrogen peroxide, Fenton’s reagent and reverse osmosis (Ghoreishi et al., 2003). 10 1.5.2.1 Ozonation Ozone is a powerful oxidizing agent that may react with organic compounds either directly or via radicals formed in a reaction chain as OH-radicals. Ozone can be used in waste water field to reduce COD, colour, toxicity, and pathogens and to improve waste water biodegradability and the coagulation-flocculation processes (Ciardelli et al., 2001). Regarding COD removal, ozone treatment with 40 g O3/m3 at contact times of 15 min and 30 min causes the COD reductions from 160 to 53 and 203 to 123 mg/L respectively. In ozonation treatment, ozone generator will be fed with pure oxygen and contact with reactor filled up with waste water. The most important parameter to evaluate process feasibility is the ratio between the generated ozone and the eliminated COD. According to literature this parameter ranged between 1 and infinity. Value higher than 3 could make the oxidation process for COD elimination economically unfeasible (Bes-Pia et al., 2004). However, ozonation shows effective results in decolorizing textile waste water compared to COD and BOD reduction. In addition, the cost of ozonation needs to be further ascertained to ensure the competitiveness of this method (Bes-Pia et al., 2004). 1.5.2.2 Electrochemical treatment In recent years, there has been increasing interest in the use of electrochemical methods for the treatment of waste waters. Electrochemical methods have been successfully applied in the purification of several industrial wastewaters as well as textile effluent. 11 The electrolytic cell consisted of cathode and anode. In the past graphite was frequently used as an anode as it is economical and gives satisfactory results. Recently, titanium electrodes covered with very thin layers of electrodeposited noble metals have been used. Besides titanium, ruthenium, rhodium, and iridium mixture can also be applied as electrocatalysts for electro-oxidation of pollutants present in waste waters, making it possible to destroy organic pollutants which are difficult to eliminate biologically, such as phenols and surfactants (Bes-Pia et al., 2004). 1.5.2.3 Fenton reagent Fenton’s reagent is a suitable chemical means of treating waste waters which are resistant to biological treatment or is poisonous to live biomass. Chemical separation uses the action of sorption or bonding to remove dissolved dyes from textile effluent and has been shown to be effective in colour removal and also COD removal. But one major disadvantage of this method is generation of sludge through the flocculation of the reagent and the dye molecules used in dyeing stage (Tim et al., 2001). The high cost and disposal problems have opened for development of new techniques. Application of conventional biological processes in the treatment of textile waste water has been extensively reported. 1.5.3 Biological method Industrial biological waste water treatment systems are designed to remove the dissolved organic load from the waters using microorganisms. The microorganisms used are responsible for the degradation of the organic matter. Biological treatment encompasses basically aerobic and anaerobic treatment. 12 In most waste waters, the need for additional nutrient seldom appears, but in an aerobic operation, oxygen is essential for success operation of the systems. The most common aerobic processes are activated sludge and lagoon, active or trickling filters, and rotating contactors. In contrast, anaerobic treatment proceeds with breakdown of the organic load to gaseous products that constitute most of the reaction products and biomass. Anaerobic treatment is the result of several reactions; the organic load present in the waste water is first converted to soluble organic material which in turn is consumed by acid producing bacteria to give volatile fatty acids and carbon dioxide and hydrogen. Further more anaerobic processes are also sensitive to temperature (Sawyer et al., 2003). In general, when comparing a conventional aerobic treatment with anaerobic treatment systems the advantages of anaerobic systems are (Lema et al., 2001): i. Lower treatment costs and production energy ii. High flexibility, since it can be applied to very different types of effluents iii. High organic loading rate operation iv. Smaller volumes of excess sludge v. Anaerobic organisms can be preserved for a long time, which make it possible to treat waste water that are generated with longer pauses in between 1.5.4 Combined method Individual approach in reducing COD level show high tolerance but the combination technique would give better performances. Commonly applied treatment methods for COD removal from textile wastewater consisted of integrated processes involving various combinations of biological, physical, and chemical methods (.Azbar et al., 2004). 13 A rapid combined method of physical-chemical method has been developed for the determination of COD. The method involved removal by flocculation and precipitation of colloidal matter that normally passes through membrane filters. For example study by Lin et al., 1996, indicated that the combined chemical treatment methods are very effective and are capable of elevating the water quality of the treated waste effluent to the reuse standard of the textile industry. While study by Ghoreishi et al., 2003 indicated that combined chemical-biological method showed higher efficiency and lower cost for the new technique of COD reduction. But generally, these integrated treatment methods are efficient but not cost effective (Azbar et al., 2004). 1.6 COD reduction by biological treatment Treatment of the textile waste water via biological methods can be achieved by three approaches, involving fungi, algae, and bacteria. Although the biological treatment of waste water is important, it cannot completely remove soluble components, such as endocrine disrupters and pesticides (Ilyin et al., 2004). 1.6.1 Biological treatment by fungi Waste water from textile industries constitutes a threat to the environment in large parts of the world. The degradation products of textile dye are often carcinogenic (Azbar et al., 2004). A key feature in the degradation processes involves generation of activated oxygen forms that can carry out the initial attack on the stable structure. Wood rotting fungi have interesting properties in the sense they are capable to degrade lignin which is polymeric structure with a lot of aromatic rings (Nilsson et al., 2006). 14 An advantage with these organisms is that they produce and excrete ligninolytic enzymes that are non-specific with regards to aromatic structure. This means that they are capable of degrading mixtures of aromatic compounds (Axelsson et al., 2006). The application of white-rot fungi in large scale waste treatment, however, has been impeded owing to the lack of appropriate reactor systems capable of coping with rather slow fungal degradation, loss of extra cellular enzymes and mediators with discharged water, and excessive growth of fungi (Faisal et al., 2006). Also, the fungi need to be supplied with an external carbon source in order to be able to degrade polycyclic aromatic hydrocarbons (Nilsson et al., 2006). Besides white-rot fungi, obligate and facultative marine fungi occurring in coastal marine environments can be an important source for use in bioremediation of saline soil and waste water. The decolorization of colored effluents by lignin-degrading fungus isolated from sea grass detritus have been reported (D’Sauze et al., 2006). 1.6.2 Biological treatment by algae The most rapid and extensive degradation of lignin caused by certain fungi, particularly white-rot fungi occurs in highly aerobic environments. However the high glucose requirement of the microorganisms appears to be the major drawback of fungal treatment. Therefore algae have been suggested to replace fungi to remove colour and AOX from textile waste (Tarlan et al., 2002). Algae are microscopic, photosynthetic organisms which typically inhabit aquatic environments, soil, and other exposed locations (Mohan et al., 2002). Algal action was reported to represent a natural pathway for the conversion of lignin to other materials within the carbon cycle (Tarlan et al., 2002). 15 The potential of commonly available green algae belonging to species Spirogyra was investigated as viable biomaterials for biological treatment of simulated synthetic azo dye (reactive Yellow 22) effluents. The ability of the species in removing colour was dependent both on the dye concentration and algal biomass (Mohan et al., 2002). Green algae belonging to Chlorella and diatom species have also been reported being applied in textile effluent treatment (Tarlan et al., 2002). 1.6.3 Biological treatment by bacteria The waste water management strategy for the future should meet the benefits of humanity safety, respect principles of ecology, and compatibility with other habitability systems (Ilyin et al., 2004). For these purpose the waste water management technologies, relevant to application of the biodegradation properties of bacteria are of great interest. The selection of bacterial species for the biological treatment depends upon the chemical composition of the dye and the alkalis and salts used in the dyeing methods (Babu et al., 2000). Escherichia coli is a common bacteria found in the environment has been used for treating textile effluent. These bacteria grow very fast and double after every 20 minutes under favorable conditions of pH in the range of 6 to 8 and optimal temperature at 35oC. COD reduction by these bacteria has achieved more than 60% removal (Babu et al., 2000). 16 1.7 Bacteria 1.7.1 Acinetobacter baumanni and Acinetobacter calcoaceticus The genus Acinetobacter has undergone numerous taxonomic changes over the years and currently comprises at least 23 genospecies of clinical interest, of which only nine (Acinetobacter calcoaceticus, Acinetobacter baumannii, A. haemolyticus, A. junii, A. lwoffii, A. radioresistens, A. schlinderi, and A. ursingii) have been given a name (Krawczyk et al., 2002). The bacteria used in this study are Acinetobacter calcoaceticus genospecies 3 and Acinetobacter calcoaceticus have been isolated from textile waste. Acinetobacter calcoaceticus genospecies 3 can be found in soil, water, sewage and in hospital environments such as respiratory and urinary drainage equipment, disinfectants and body fluids. It was formerly known as Achromobacter anitratus (Pal et al., 1981). A.cakcoaceticus is a non-motile, coccobacillary, strictly aerobic and Gram negative bacteria. It uses a variety of carbon sources for growth and can be cultured relatively on simple media including tripticase soya agar and nutrient agar. The optimum temperature for growth is at 30 oC (Bergogni-Berezin, 1995). A. calcoaceticus is an opportunistic pathogen that has been reported to have caused serious and sometimes fatal infections. It can be recovered occasionally from human specimens such as urine. However, this pathogen appears to have little invasive power and depend upon a pre-existing break in the normal body defenses like a surgical wound to cause disease (Ana Isabel et al., 2004). Clinical isolates associated with nosocomial outbreaks, particularly from respiratory infections, blood cultures, and wounds, are mostly identified as Acinetobacter baumannii. This genomic species alone is responsible for more than 80% of all Acinetobacter infections in the hospital environment. While the Acinetobacter calcoaceticus is considered mostly as an environmental species (Lagatolla et al., 1998). 17 A. baumannii is the second most common form of peritonitis caused by Gram negative bacteria. Along with other members of this genus, A. baumannii is known to harbor a variety of plasmid of different sizes, although most of them appear to be rather small about less than 23 kb (Dorcey et al., 1998). 1.7.2 Cellulosimicrobium cellulans The third bacterium used in this study is Cellulosimicrobium cellulans, also known as Cellulomonas cellulans, Oerkoviaxanthineolytica, and Arthrobacter luteus (Pau Ferrer, 2005). The species has undergone several taxonomic changes since its first description in 1923. It was first known as Brevibacterium fermentans, and two case reports have been published describing meningitis and sepsis due to this bacterium in infants and children. Some years later, B. fermentans was renamed Oerskovia xanthineolytica, and a few case reports were published on infections with Oerskovia spp., such as endocarditis, pyonephrosis, endophthalmitis, pneumonia, meningitis, parenteral nutrition-related septicemia, catheter-related septicemia, and peritonitis. The genera Oerskovia and Cellulomonas were united into the unique genus Cellulomonas in 1982, and O. xanthineolytica became Cellulomonas cellulans. Finally, in 2001, Cellulomonas cellulans was reclassified as Cellulosimicrobium cellulans (Beate Heym et al., 2005) C.cellulans is a Gram positive rod shape bacteria and known as facultative anaerobic. It is size ranges from 0.9-5.0 mm. The optimal temperature for growth is at 30 oC. It is a Gram positive bacterium with the rod shape. After exhaustion of the medium, the rods transform into shorter rods or even spherical cells. C.cellulans is a non-motile and chemo-organotrophic bacterium (Schumann et al., 2001). 18 1.7.3 Mixed bacterial culture (consortium) Although pure culture is reported to be effective in treating textile waste water, it is probable that a mixed culture or consortium would be more effective in degrading toxic compounds in textile waste water. A mixed culture can adapt better to changing conditions during growth. As an example, Cellulosimicrobium cellulans will dominate over Acinetobacter calcoaceticus genospecies 3 and Acinetobacter baumannii due to its facultative anaerobic properties. Since A. baumannii and A. calcoaceticus genospecies 3 are anaerobic bacteria, they require oxygen for growth. C. cellulans is a facultative anaerobic and it can survive both with and without oxygen supply. The different conditions of textile waste water after certain times may affect the growth of the consortia. Thus, Cellulosimicrobium cellulans will predominate over the other two bacteria in a mixed culture when three organisms are used in treating textile waste water. Also under anaerobic consortia, reducing equivalents are formed by fermentative bacteria (dos Santos et al., 2006). Therefore, a consortium may be more effective in treating textile waste water. 19 1.8 Objective and scope of studies The main objective of this research is to reduce the COD level of textile waste water using a biological method employing bacteria which was isolated from a local textile industry. The system used is a mixed culture or consortium consisted of three different bacteria, Acinetobacter baumanni, Acinetobacter calcoaceticus genospecies 3, and Cellulosimicrobium cellulans. Studies on the ability of the individual and consortia adapting to the textile waste will be carried out. This is to obtain the tolerance level of the bacteria to the textile waste. Subsequently, studies on the ability of the consortium in reducing the COD level will be monitored using liquid cultures and freeze dried cultures. Finally, developed method will be compared with conventional COD reduction methods. 20 CHAPTER II EXPERIMENTAL 2.1 Materials 2.1.1 Glassware and apparatus All the glassware used in this study was washed with nitric acid (10%) before use. Sterilization of the glassware and other apparatus were carried out by autoclaving at 121oC, 103 kPa for 15 minutes (Fedegari, Italy). 2.1.2 Textile wastewater The textile wastewater used in this study was obtained from Kim Fashion & Knitwear Textile Sdn. Bhd. Senawang, Negeri Sembilan. 21 2.1.3 Agricultural waste The agricultural waste used in this study was pineapple waste, which was obtained from Lee Pineapple Manufacturing Industry, Skudai, Johor. 2.1.4 Bacteria The bacteria used in this study, Acinetobacter baumannii, Acinetobacter calcoaceticus genospecies 3 and Cellulosimicrobium cellulans was isolated from textile wastewater as described by Zainul Akmar Zakaria and Nur Humaira’ Lau Abdullah (2006). 2.1.4.1 Bacterial growth on plates A loopful of the pure bacterial culture was inoculated aseptically by streaking onto sterile nutrient agar plate and incubated in Memmert incubator at 30oC for 24 hours. Preparation of Nutrient Agar plates was as described in 2.1.4.2. 2.1.4.2 Bacterial liquid cultures A loopful of bacterial culture from Nutrient Agar (NA) plate was inoculated aseptically into Erlenmeyer flask (250 mL) containing fresh sterile Nutrient Broth (25 mL) and incubated at 30oC, 200 rpm (Certomat, B.Braun) for 24 hours. Upon growth, the bacterial culture was used in the subsequent experiments. 22 2.1.5 Growth media 2.1.5.1 Nutrient Broth Nutrient Broth was prepared by dissolving 8 g of NB (Merck®) in distilled deionized water (DDW) (1 L) and sterilized by autoclaving at 121oC, 103 kPa for 15 minutes. The sterilized culture medium was then kept at 5oC. 2.1.5.2 Nutrient Agar Nutrient agar (NA) plate was prepared by dissolving 20 g of NA powder (Merck®) in distilled deionized water (1 L) and sterilized by autoclaving at 121oC, 103 kPa for 15 minutes. The agar was then cooled down to about 50oC before being poured in sterile Petri dish and incubated for 24 hours in a Memmert incubator. 2.1.5.3 Pineapple waste The liquid pineapple waste used in this study was collected from Lee Pineapple Skudai, Johor. Before use, the liquid waste was filtered using a sieve to separate the remaining solid waste from the pineapple waste solution. The liquid obtained was then centrifuged at 9000 rpm and 4oC for 5 minutes (B.Braun, SIGMA 4K-15) to remove any remaining solids. The clear liquid waste was then kept in the refrigerator for further use. 23 2.2 Method 2.2.1 Characterization of microorganisms 2.2.1.1 Growth profile of single cultures Growth of single culture, Acinetobacter baumannii, Acinetobacter calcoaceticus genospecies 3 and Cellulosimicrobium cellulans was monitored using pineapple waste as growth medium. The single active cultures (10% inoculum) were grown in Erlenmeyer flasks (500 mL) containing 80% neutralized pineapple waste and 10% of textile wastewater. All flasks were incubated at 30oC, 200 rpm for 24 hours. The samples were complimented with cell-free control set. At various intervals, cultures (3 mL) were aseptically pipetted into 5 mL test tubes for optical density measurement at 600 nm using spectrophotometer (Genesys 20). Samples were monitored at various interval of the incubation period. A graph of OD600 against time was plotted to obtain the growth curve of the bacteria. 2.2.1.2 Growth profile of mixed bacterial culture The growth profile of mixed bacterial culture (10% inoculum) consisting of Acinetobacter baumannii, Acinetobacter calcoaceticus genospecies 3 and Cellulosimicrobium cellulans was monitored. The individual bacterial cultures were first grown as described in section 2.1.3.2. Then 33% of each culture was inoculated into Erlenmeyer flasks (500 mL) containing 80% neutralized pineapple waste supplemented with 10% textile wastewater. All flasks were incubated at 30oC, 200 rpm for 24 hours. The samples were complimented with cell-free control set. At various intervals, cultures (3 mL) were aseptically pipetted into 5 mL test tubes for optical density measurement at 600 nm. Samples were monitored at various interval of the 24 incubation period. A graph of OD600 against time was plotted to obtain the growth curve of the mixed culture. 2.2.1.3 pH profile The same procedure as described in section 2.2.1.1 and 2.2.1.2 for single culture and mixed culture respectively was carried out. At various time intervals (3 mL) cultures were aseptically pipetted into (5 mL) test tubes for pH measurement using a pH meter (Mettler Toledo 320). A pH profile of the single cultures and mixed bacterial culture was then plotted. 2.2.2 Bacterial adaptation studies Bacterial adaptation studies were carried out using bacteria grown in pineapple waste in increasing concentration of textile wastewater (1%, 2.5%, 5%, 7.5%, and 10%). The transfer of culture from one concentration to the next was made when the respective bacteria was in the exponential phase of growth. 25 2.2.2.1 Screening for bacterial tolerance in textile wastewater The overnight active cultures (10% inoculum) were incubated in Erlenmeyer flasks (250 mL) containing 89% neutralized pineapple waste and 1% textile wastewater at 30oC, 200 rpm. At various time intervals, the turbid sample (3 mL) was pipetted aseptically for OD600 measurements. When the culture has reached exponential phase, the culture (10% inoculum) was transfered into Erlenmeyer flasks (250 mL) containing neutralized pineapple waste and textile wastewater in increased concentration as described in section 2.2.2 at 30oC, 200 rpm. A graph of bacterial tolerance in textile effluent was obtained by plotting OD600 against respective concentrations of textile wastewater. 2.2.2.2 Bacterial survival in textile wastewater Serial dilutions of the bacterial cultures obtained from section 2.2.2.1 were made and 0.1 mL each of the respective cultures was plated onto NA plates using the spread plate technique. The plates were then incubated at 30oC for 24 hours before enumeration of the colonies were made. 2.2.3 COD reduction using single cultures Chemical oxygen demand (COD) reduction studies were made using bacterial cultures adapted to 2.5% textile wastewater as described in 2.2.2.1. The single culture used in this studies are Acinetobacter baumannii, Acinetobacter calcoaceticus genospecies 3 and Cellulosimicrobium cellulans. These experiments were conducted in non sterile condition and samples were complemented with un-treated textile effluent as a control. 26 2.2.3.1 Liquid cultures Adapted bacteria (10% inoculum) was incubated in Erlenmeyer flasks (250 mL) containing 90% textile wastewater (pH unmodified) at room temperature, 200 rpm for 5 days (Kim et al., 2003). At various time intervals, (10 mL) samples were pipetted aseptically for COD analysis as described in section 2.2.5. 2.2.3.2 Preparation of freeze-dried cultures The freeze-dried cultures were prepared from liquid bacterial cultures adapted to 2.5% textile wastewater. Overnight active culture (10% inoculum) was incubated in Erlenmeyer flasks (1L) containing 2.5% textile wastewater and 87.5% neutralized pineapple waste. All flasks were incubated at 30oC, 200 rpm until exponential phase was reached. This was determined by OD600 measurement. Then the culture was centrifuged at 9000 rpm and 4oC for 5 minutes (B.Braun, SIGMA 4K-15) to separate the bacterial pellet from the mixed solution of textile wastewater and pineapple waste. The pellet was then transferred into 10 mL centrifuged tube. The culture was then kept in the freezer at -20 oC. Frozen bacteria were then freeze-dried at -47oC using freeze-drier (Cryst Alpha 1-2) and the dry weight was recorded. 27 2.2.3.3 Freeze-dried culture experiment This study was conducted using freeze-dried bacteria as described in section 2.2.3.2. Bacteria at various concentrations such as 5 mg/L, 10 mg/L, 15 mg/L, 20 mg/L, and 30 mg/L were used. The freeze-dried bacteria (10% inoculum) at various concentrations were incubated in Erlenmeyer flasks (250 mL) containing 100% of textile wastewater. All flasks were incubated at room temperature, 200 rpm for 5 days. Samples (10 mL) were pipetted at various time intervals for COD analysis as described in section 2.2.5. 2.2.4 COD reduction using mixed cultures In this experiment, two types of bacterial mixed culture consisting of Acinetobacter baumannii, Acinetobacter calcoaceticus genospecies 3, and Cellulosimicrobium cellulans at the following ratios were used. i.e. 1:1:1 and 1:1:3 respectively. Adapted mixed cultures at respective ratios (10% inoculum) were incubated in Erlenmeyer flasks (500 mL) containing 90% of textile wastewater at room temperature, 200 rpm for 30 days (Chaturvedia et al., 2006). At various intervals of time, samples (25 mL) were pipetted and centrifuged to separate the cultures from the textile wastewater. Then COD analysis as described in section 2.2.5 was carried out. Sample was complimented with untreated textile effluent as a control. 28 2.2.4.1 Effect of Nutrient Broth supplementation In this study, cultures were supplemented with increasing concentration (5%, 10%, 15%, 20%, and 30%) of NB. Adapted mixed culture at ratio 1:1:1 (10% inoculum) was incubated in Erlenmeyer flasks (500 mL) containing 85% textile wastewater (pH unmodified) and 5% NB. All flasks were incubated at room temperature, 200 rpm for 5 days. At various intervals of time, (25 mL) samples were pipetted for COD analysis as described in section 2.2.5. Sample was complimented with untreated textile effluent as a control. 2.2.4.2 Effect of pH The pH of textile wastewater was varied from pH 3 to pH 11. Adapted mixed cultures at ratio 1:1:1 (10% inoculum) was incubated in Erlenmeyer flasks (500 mL) containing textile wastewater (90%) at respective pH. All flasks were incubated at room temperature, 200 rpm for 5 days. At various time intervals, (25 mL) samples were pipetted for COD analysis as described in 2.2.5. Sample was complimented with untreated textile effluent as a control. 2.2.5 Chemical Oxygen Demand analysis COD is an indication of overall oxygen load that a wastewater will impose on streams. COD is equal to the amount of dissolved oxygen that a sample will absorb from a hot acidic solution containing potassium dichromate and mercuric ions. 29 2.2.5.1 Materials The materials used were COD test tube (10 mL), pipette (10 mL) and volumetric flask (25 mL). 2.2.5.2 Reagents The reagents used in COD analysis are standard potassium dichromate, sulphuric acid (QRëC), mercury sulphate (Scharlau), silver sulphate (Scharlau) and acid silver sulphate. 2.2.5.2.1 Preparation of standard potassium dichromate Standard potassium dichromate was prepared by dissolving 12.259 of potassium dichromate (GPR™), previously dried at 105oC for 2 hours, in DDW and make up to 1 liter. 2.2.5.2.2 Preparation of acid silver sulphate Acid silver sulphate was prepared by dissolving 10.5 g of silver sulphate in concentrated sulphuric acid (2.5 L). The mixed solution was then stirred for 1 to 2 days. 30 2.2.5.3 Preparation of samples for analysis The apparatus used was COD reactor (Bioscience, Inc.) and spectrophotometer (Hach DR/4000 U) in which diluted samples (2.5 mL) was contacted, in a vial, with the mercury sulphate, (3.5 mL) prepared acid silver sulphate and (1.5 mL) standard potassium dichromate which was then held at 150oC for two hours. After cooling the sample was then analyzed in the spectrophotometer at 620 nm (Walker et al,. 2001 and Georgiou et al,. 2005). 31 CHAPTER III RESULTS AND DISCUSSION 3.1 Characterization of microorganisms 3.1.1 Growth profile The growth of microorganism is defined as an increase in the number of microbial population, which can also be measured as an increase in microbial mass. The growth cycle of the batch culture can be divided into several distinct phases called the lag phase, exponential (log) phase, stationary phase and death phase (Harley and Prescott, 1990). Microorganisms require energy to maintain cellular functions. Pineapple waste as carbon source contain high concentrations of glucose and fructose that can be utilized to generate energy required to serve this function (Nester et al., 2001). Pineapple waste is used as an alternative growth medium due to its availability and abundances in Johor. It has been reported that the sugar content in pineapple waste stored at room temperature and refrigerator lasted for only 3 days. As the storage time increases, the concentrations of both sugars decrease. This is due to the consumption of the sugars by indigenous bacteria present in the pineapple waste. The best method for preserving the 32 pineapple waste is by treating with 5% of ethanol to kill the indigenous bacteria (Nordiana Nordin, 2006). 3.1.1.1 Growth profile of single cultures The growth profiles of three different bacteria, Acinetobacter baumanni, Acinetobacter calcoaceticus genospecies 3 and Cellulosimicrobium cellulans were monitored based on optical density measured at 600 nm at various intervals for 24 hours using pineapple waste as growth medium. The experiment was conducted at neutral pH because this is the optimum condition for the growth of most common bacteria referred to as neutrophiles (Nester et al., 2001). The growth of Acinetobacter baumanni, Acinetobacter calcoaceticus genospecies 3 and Cellulosimicrobium cellulans (Figure 3.1) showed a typical profile consisting of the lag, exponential and stationary phase. The lag phase for all strains were not pronounced possibly due to the inoculation of an exponentially growing culture into the same medium under the same conditions of growth, thus exponential phase commences immediately (Harley and Prescott, 1990). 33 2 Growth (OD600) 1.75 1.5 1.25 1 0.75 0.5 0.25 0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 Time (hour) control A.baumannii A.calcoaceticus C.cellulans Figure 3.1: Growth profile of single culture. The time required for all three bacteria to reach the stationary phase was between 12 to 14 hours respectively. The growth patterns especially the rate of the exponential growth could be influenced by the environmental conditions such as temperature and components of the culture medium as well as the genetic characteristics of the bacteria (Harley and Prescott, 1990). 34 3.1.1.2 Growth profile of mixed culture The growth profile of the mixed culture of bacteria consisting of Acinetobacter baumannii, Acinetobacter calcoaceticus genospecies 3 and Cellulosimicrobium cellulans is shown in Figure 3.2. The growth was monitored based on OD600 at various intervals for 24 hours. Same growth conditions as single culture were observed for mixed culture. The lag phase did not pronounced and therefore the exponential phase pronounced immediately due to the inoculation of an exponentially growing culture into the same medium under the same conditions of growth. The survival and growth of a microbial species in a mixed culture depends on the nature and extent of interactions with the other species present. Amongst the types of interactions which can occur between different species in a mixed culture are neutralism, competition, commensalisms, mutualism, symbiosis, amensalism and predation (Sterritt and Lester, 1988). From the results obtained, the highest OD for mixed culture was 1.931. OD unit are proportional to cell number. The more cell present, the more turbid the suspension (Madigan et al,. 2000). Compared with single cultures (Figure 3.1), mixed culture showed higher OD600 and this indicated that, mixed culture exhibited more cells. From the results obtained, the best time to transfer culture for adaptation studies was at the exponential phase which was at fourth hour. At this phase, cells are usually at their active phase and thus are desirable for studies of enzymes or other cell components (Madigan et al,. 2000). The time required for mixed culture to reach the stationary phase was between 12 to 14 hours. 35 2 Growth (OD600) 1.75 1.5 1.25 1 0.75 0.5 0.25 0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 Time (hour) control mixed culture Figure 3.2: Growth profile of bacterial consortium of Acinetobacter baumannii, Acinetobacter calcoaceticus genospecies 3 and Cellulosimicrobium cellulans. 3.1.1.3 pH profiles The pH profiles for single culture and mixed culture is shown in Figure 3.3. In a batch culture, pH can change during growth as a result of metabolic reactions that consume or produce acidic or basic substances as wastes (Madigan et al., 2000). At the beginning of the growth, all three single cultures and mixed culture showed a decrease in pH value from neutral to acidic environment. This might be due to the production of acetic acid, lactic acid and ethanol from the pineapple waste (Madigan et al., 2000). After 8 hours the pH value of both single and mixed cultures remained stationary with an average in the range of 4.19 to 5.15. 36 The pineapple waste was acidic with pH 4.23. It was reported that optimum pH range for bacteria is at pH between 5 and 7.5 (Inoue, 2002). Therefore the pineapple waste was neutralized upon using. Upon neutralization, the pineapple waste showed a change in colour from pale yellow to dark brown. This phenomenon occurs due to the Maillard browning reaction. The Maillard is a non-enzymatic reaction between carbonyl moieties of the sugar molecule with amino acid or lysine which gives the final product of brown nitrogenous polymers called melanoidins (Hodge, 1953). 8 7 6 pH 5 4 3 2 1 0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 Time (hour) control C.cellulans A.baumannii A.calcoaceticus mixed culture Figure 3.3: pH profile of single cultures and mixed culture. 37 3.2 Bacterial adaptation studies 3.2.1 Screening for bacterial tolerance to textile wastewater Adaptation studies were carried out by growing the bacteria in pineapple waste supplemented with 1%, 2.5%, 5%, 7.5%, and 10% of textile wastewater. The objective to the adaptation of a microbial community to pollution, is to compare the degradation potential and the presence of degradative genes within bacterial communities in the field before and after a specific pollutant spill has occurred (Eva et al,. 2003). As shown in Table 3.1, the adaptation time for all single culture reached at 3 to 4 hour whereby, for consortium, the adaptation times are longer where they reached within 3.5 to 4 hour. This might be due to the competitions for nutrients for each member of the consortia, whereas the activities of microorganisms are greatly affected by the chemical and physical conditions of their environment. The environment factors that could be considered such as temperature, pH, water availability, nutrients and oxygen (Madigan et al,. 2000). Within these time ranges, cultures were transferred to the increased concentration of wastewater (Eva et al,. 2003). The indication is shown by the change of colour of the cultures where the brown colour turns to cloudy solution. In the mean times, OD measurements for those cultures were carried out and the results obtained were compared with respective growth profiles. This to ensure the cultures were in the mid of exponential phase whereby, at this phase cultures were at their healthier state. Table 3.1: Adaptation times for single cultures and mixed culture. Bacteria Adapted time (hour) Textile wastewater (%) 1 2.5 5 7.5 Acinetobacter baumannii Acinetobacter calcoaceticus Cellulosimicrobium cellulans Consortium 3 3 3 3.5 3 3 3 3.5 3.5 3.5 3.5 4 3.5 3.5 3.5 4 *consortium – mixed culture consisting of of A.baumannii, A.calcoaceticus and C.celulans. 10 4 4 4 4 38 The purpose of adaptation is to allow bacterial community to rapidly adapt to their new environment (Eva et al,. 2003). There are several mechanisms, or combinations by which microbial communities can adapt to their environment. Firstly, there can be an increase in population size of those organisms that tolerate or even degrade the compound by induction of appropriate genes. Secondly, the cells can adapt through mutations of various kinds, such as single nucleotide changes or DNA rearrangements that result in resistance to or degradation of the compound. Thirdly, they may acquire genetic information from either related or phylogenetically distinct populations in the community. Eventually, the individual cells best suited to resist or degrade the compounds will be selected and sweep through the population until they constitute a larger fraction of the total microbial community than before the presence of the compounds (Eva et al,. 2003). Figure 3.4 showed the optical density at 600 nm for each culture upon adaptation to increase concentration of textile wastewater. From 1% to 2.5% textile wastewater the OD600 are decreased. At this rate, all single cultures and mix culture are adapting to their new environment. Upon increasing the textile wastewater concentration up to 7.5%, there are an increased in OD600 and the maximal value obtained are less than 1. Compared with growth medium without textile wastewater the value obtained is more than 1 (Nordiana Nordin, 2006). High OD value indicated the cells are increased in populations (Madigan et al,. 2000). At 10% concentration, the OD600 started to decline. Therefore, based on OD measurement, the best tolerance levels for all the bacteria are at 7.5% of textile wastewater whereby, Acinetobacter baumannii showed the greatest OD600. 39 1 0.8 OD600 0.6 0.4 0.2 0 0 2.5 5 7.5 10 12.5 -0.2 textile wastewater (% ) A.baumannii A.calcoaceticus C.cellulans consortium Figure 3.4 Bacteria tolerance level for each culture upon adaptation to increase concentration of textile wastewater based on OD measurement. 3.2.2 Bacteria survival in textile wastewater These experiments were conducted prior to concern whether Acinetobacter baumannii, Acinetobacter calcoaceticus genospecies 3, Cellulosimicrobium cellulans and consortium of those three bacteria can survive in textile wastewater. Upon adaptation, plate count was performed on the nutrient agar plates that had been spread with the samples at various textile wastewater concentrations. The results are shown in Table 3.2 to 3.5. 40 Table 3.2: Total number of A.baumannii colonies developing on nutrient agar plate from samples with different concentration of textile wastewater. 10-6 1 AB:TNTC IB : 174 AB:TNTC IB : 174 AB: 168 IB : 33 2 2 AB: 2 IB : 40 AB: 2 IB : 53 AB: 0 IB : 2 AB: 0 IB : 3 AB: 168 IB : 33 AB: 86 IB : 8 AB: 11 IB : 4 AB: 22 AB: 2 AB: 5 IB : 1 AB: 6 AB: 2 AB: 2 AB: 1 AB: 1 + + AB: 186 AB: 124 AB: 18 AB: 15 AB: 3 AB: 5 + + AB: 100 AB: 85 AB: 5 AB: 9 AB: 1 AB: 1 Pineapple waste + 1% textile waste + AB Pineapple waste + 2.5% textile waste + AB Pineapple waste + 5% textile waste + AB Pineapple waste 7.5% textile waste AB Pineapple waste 10% textile waste AB DILUTION 10-5 1 2 10-7 1 TEXTILE WASTE CONCENTRATION, (%) AB – A.baumannii IB – Indigenous bacteria TNTC – too numerous to count; > 300 colonies Table 3.3: Total number of A.calcoaceticus colonies developing on nutrient agar plate from samples with different concentration of textile wastewater. DILUTION 10-5 1 2 10-6 1 2 AC: TNTC IB : 174 AC: TNTC IB : 174 AC: TNTC IB : 40 AC: TNTC IB : 33 AB: TNTC IB : 33 AC: 16 IB : 1 Pineapple waste + 7.5% textile waste + AC Pineapple waste + 10% textile waste + AC TEXTILE WASTE CONCENTRATION, (%) Pineapple waste + 1% textile waste + AC Pineapple waste + 2.5% textile waste + AC Pineapple waste + 5% textile waste + AC AC – A.calcoaceticus 10-7 1 2 AC: TNTC IB : 53 AC: 153 IB : 2 AC: 107 IB : 3 AC: 195 IB : 8 AC: 199 IB : 4 AC: 22 AC: 23 AC: 23 AC: 5 AC: 6 AC: 0 AC: 0 AC: 21 AC: 28 AC: 4 AC: 4 AC: 0 AC: 0 AC: 72 AC: 38 AC: 2 AC: 4 AC: 1 AC: 0 IB – Indigenous bacter 41 Table 3.4: Total number of C.cellulans colonies developing on nutrient agar plate from samples with different concentration of textile wastewater. TEXTILE WASTE CONCENTRATION, (%) Pineapple waste + 1% textile waste + CC DILUTION 10-5 1 2 10-6 1 2 10-7 1 2 CC: TNTC IB : 174 CC: TNTC IB : 174 CC: 137 IB : 40 CC: 109 IB : 53 CC: 26 IB : 2 CC: 17 IB : 3 CC: TNTC IB : 33 CC: TNTC IB : 33 CC: 84 IB : 8 CC: 88 IB : 4 CC: 22 CC: 7 CC: 198 IB : 1 CC: 160 CC: 28 CC: 30 CC: 2 CC: 1 Pineapple waste + 7.5% textile waste + CC CC: 100 CC: 63 CC: 10 CC: 9 CC: 4 CC: 1 Pineapple waste + 10% textile waste + CC CC: 61 CC: 68 CC: 10 CC: 7 CC: 0 CC: 0 Pineapple waste + 2.5% textile waste + CC Pineapple waste + 5% textile waste + CC CC – C.cellulans IB – Indigenous bacteria Table 3.5: Total number of mixed culture colonies developing on nutrient agar plate from samples with different concentration of textile wastewater. DILUTION 10-5 1 2 10-6 1 M:TNTC IB : 174 M:TNTC IB : 174 M:TNTC IB : 33 2 10-7 1 2 M: 75 IB : 40 M: 86 IB : 53 M: 8 IB : 2 M: 8 IB : 3 M:TNTC IB : 33 M: 179 IB : 8 M: 178 IB : 4 M: 8 M: 10 M: 191 IB : 1 M: 180 M: 8 M: 7 M: 4 M: 0 Pineapple waste + 7.5% textile waste + M M: 112 M: 152 M: 14 M: 15 M: 4 M: 0 Pineapple waste + 10% textile waste + M M: 29 M: 14 M: 2 M: 3 M: 2 M: 0 TEXTILE WASTE CONCENTRATION, (%) Pineapple waste + 1% textile waste + M Pineapple waste + 2.5% textile waste + M Pineapple waste + 5% textile waste + M M – A.baumannii + A.calcoaceticus + C.cellulans IB – Indigenous bacteria 42 From the results obtained, indigenous bacteria from the pineapple waste were observed at 1% and 2.5% textile. At higher concentration the presence of indigenous bacteria was not observed. The highest colony forming unit (CFU) for A.baumannii was at 2.5% with 1.0 x 109 per mL. Acinetobacter calcoaceticus genospecies 3, Cellulosimicrobium cellulans and consortium also showed the highest CFU at 2.5% with 2.1 x 109 per mL, 1.5 x 109 per mL and 1.7 x 109 per mL respectively. These indicated that the best condition for adaptation was at 2.5% textile wastewater. The dominant strain in the mixed culture could probably be distinguished by referring to CFU measurement of each of the single strain involved. Acinetobacter calcoaceticus genospecies 3 showed the highest CFU therefore, the dominacy strain was Acinetobacter calcoaceticus genospecies 3. Based on the results in the tables of colony forming unit, a graph for screening the best tolerance level based on CFU were plotted (Figure 3.5). Results obtained supported that the best condition for adaptation was at 2.5% textile wastewater. These results were used in subsequent COD reduction studies. 43 25000 20000 CFU (10 6) 15000 10000 5000 0 0 2.5 5 7.5 10 12.5 -5000 textile wastewater A.baumannii A.calcoaceticus C.cellulans consortium Figure 3.5: Bacterial tolerance level based on viable cell count. 3.3 Textile waste water characteristics Real textile wastewater used in this study was taken from Senawang, Negeri Sembilan. Wastewater was sampled and analysed for COD, pH and colour. As shown in Table 3.6, the COD levels are above the permitted limit (100 mg/L). In this study COD level will be reduced using developed techniques. Table 3.6: Characteristics of textile wastewater. Parameters Unit Textile wastewater pH COD Colour mg/L Pt-Co 9.38 600 1050 44 3.4 COD reduction using single culture 3.4.1 Liquid cultures Results obtained from section 3.2.2 were used for COD reduction studies. Single culture adapted to 2.5% textile wastewater (10% inoculum) was introduced to the textile effluent without pH adjustment. The experiment was conducted under non sterile condition. Table 3.7: COD reduction using liquid single culture. A.baumannii A.calcoaceticus C.cellulans 1 COD reduction (%) 2 3 4 5 20 18 18 27 25 26 40 39 33 48 50 46 (day) 60 67 58 Table 3.7 shows COD reduction using single culture. A.baumannii, A.calcoaceticus and C.cellulans which were locally isolated microorganisms showed excellent pollutant removal capabilities. COD reduction was observed up to 60%, 67% and 58% for A.baumannii, A.calcoaceticus and C.cellulans respectively after 5 day treatment for each case. The results suggested that A.calcoaceticus showed the best performance in reduction of COD for liquid single culture. 45 3.4.2 Freeze dried culture It is important to preserve microorganisms, partly due to the danger of reduction biodiversity in natural environments and partly due to their expanding use in teaching, research, and biotechnology. Therefore freeze-drying is a convenient method for the preservation and long term storage of microorganisms (Malik, 1995). Freeze-dried bacteria have been reported to survive for as long as 35 years. T he survival rates differ according to genus, but it is unknown whether they differ among species (Miyamoto et al., 2000). In this study, the reduction of COD using single freeze-dried culture from textile effluent was reported. 3.4.3 Cells dry weight determination The dry weight of all three single cultures, Acinetobacter baumannii, Acinetobacter calcoaceticus genospecies 3 and Cellulosimicrobium cellulans was determined to be 1.15 mg, 2.35 mg and 2.20 mg respectively. 3.4.4 COD reduction using freeze-dried culture The different biomass concentration (5 mg, 10 mg, 15 mg, 20 mg and 30 mg) in reducing COD level of textile effluent will be observed. This experiment was conducted using batch process under non sterile condition for 5 days. This was similar condition and time interval as reported by Kim et al,. (2003). 46 From the results obtained (Figure 3.6), at day 1, A.baumannii showed 46% of COD reduction whereby, C.cellulans and A.calcoaceticus showed 80% and 83% of COD reduction respectively. By increasing the biomass concentrations the COD removal efficiency was decreased. This might be due to the increase in nutrient needed for the bacteria activity whereby, by freezing the growth medium were removed from the cells. Therefore, the bacteria were trying to survive and generate energy by utilizing the nutrients available in textile effluent and at certain rate the bacteria cannot survive and the COD tend to increase. From this study, COD reduction will stop predominantly between 3 and 4 day after the start of the treatment and 24 hours of interaction was determined as the best treatment time for treating textile effluent using freeze-dried culture. The textile effluent vary greatly in their chemical contents, and therefore their interactions with microorganisms depend on the chemistry of the pollutant compounds and the microbial biomass (Robinson et al,. 2001). These results suggest that the advantages of using freeze-dried with lower concentration of biomass are higher levels of COD reduction and shorter treatment time. The use of biomass has its advantages, especially if the textile effluent containing very toxic compounds. Furthermore, compared with liquid culture, freeze-dried culture exhibited better COD reduction. This might be due to the presence of Triple Super Phosphate and Urea as reported by Babu et al,. (2000), and hence environment for bacterial growth in the textile effluent using freeze-dried culture are favorable. This was supported by Robinson et al,. (2001), the biomass is also effective when conditions are not favorable for growth and maintenance of the microbial population. 47 50 CO D reductio n (%) 45 40 35 30 25 20 15 10 5 0 0 1 2 (a) 3 4 5 3 4 5 3 4 5 day 90 COD reduction (%) 80 70 60 50 40 30 20 10 0 0 1 2 day COD reduction (%) (b) 90 80 70 60 50 40 30 20 10 0 0 1 2 day (c) 5mg 10mg 15mg 20mg 30mg Figure 3.6: COD reduction of freeze-dried culture a) A.baumannii, b) A.calcoaceticus and c) C.cellulans. 48 3.5 COD reduction using mixed culture 3.4.1 Liquid culture Results obtained from section 3.2.2 were used for COD reduction studies. Mixed culture adapted to 2.5% textile wastewater (10 % inoculum) was introduced to the textile effluent without pH adjustment. The experiment was conducted under non sterile condition. The experiment was conducted using liquid culture at different ratios as described in Table 3.8 and the COD reduction performance was monitored for 30 days as described by Chaturvedia et al., (2006). Table 3.8: Types of system using mixed culture. Types of system Cultures ratio System 1 System 2 * ab-A.baumannii ab:ac:cc ab:ac:3cc ac- A.calcoaceticus cc-C.cellulans System 1 consist of each single culture at same ratio whereas system 2, the ratio for C.cellulans was increased by three times. Since A. baumannii and A. calcoaceticus genospecies 3 are aerobic bacteria, they require oxygen for growth whereby, C. cellulans is a facultative anaerobe and it can survive both with and without oxygen supply. The different conditions of textile wastewater after certain times may affect the growth of the consortia. Thus, Cellulosimicrobium cellulans will predominate over the other two bacteria when the three microorganisms were used as a mixed culture in treating textile wastewater. Under anaerobic consortia, reducing equivalents are formed by dominated bacteria. Therefore, System 2 may be more effective in treating textile wastewater (dos Santos et al., 2006). 49 As shown in Table 3.9 at day 7 to day 21, system 2 exhibited higher COD reduction compared to system 1. At day 30 system 1 and system 2 managed to reduce the COD up to 94% and 95 % respectively. Although both systems showed high efficiency in COD reduction of the textile effluent, system 1 was selected for subsequent studies. The results suggests that selected microorganism are important factors in the textile wastewater treatment process (Kim et al,. 2003). Instead of that, the use of system 1 could minimized the quantity of culture required and thus will be cost effective. As reported by Chaturvedia et al., (2006), the bacterial population in mixed culture showed degrading potential for these pollutants by utilizing the pollutants as their nutrients. In this case the responsible pollutants are textile effluents. Chaturvedia et al., (2006) also described that each strain in mixed culture played a major role in bioremediation of effluent. Therefore, the values of COD were reduced. Compared to single culture, using mixed culture exhibited better performance where the rate of COD reduction is increased by about 30%. The mixed culture was able to reduce the COD level of textile wastewater having diverse and complex structures at faster rate than individual cultures (Kehra et al,. 2005). Table 3.9: COD reduction using mixed culture. Types of system System 1 System 2 day 7 COD Reduction (%) day 14 day 21 day 30 69 78 85 88 94 95 90 92 50 3.4.2 Effect of NB supplementation In this study, Nutrient Broth which is a complex culture media was selected as supplement. Nutrient Broth as culture medium provide carbon and nitrogen source needed for microorganism metabolism. The nutrients present in the culture medium provide the microbial cell with the ingredients required for the cell to produce more cells like itself (Madigan et al., 2000). Different initial concentrations of NB were used to determine their effect on COD removal using mixed culture at ratio of 1:1:1, Acinetobacter baumannii, Acinetobacter calcoaceticus genospecies 3 and Cellulosimicrobium cellulans respectively. The experiment was conducted for 5 day and this was similar as described by Azbar et al., (2004). The results as presented in Figure 3.7 indicated that NB supplementation was significant for COD removal. NB supplementation at 5% gave the highest reduction with 66% of COD removal. However, the increasing of NB supplementation decreased the COD reduction efficiency of the mixed culture. Growth factors are organic compounds that are required in very small amounts and only by some cell. Growth factors include vitamins, amino acids, purines and pyrimidines. Although most of microorganisms are able to synthesize all of these compounds, some microorganisms require one or more of them to preform from the environment (Madigan et al., 2000). 51 70 COD reduction (%) 60 50 40 30 20 10 0 0 5 10 15 20 25 30 35 Nutrien Broth (%) Figure 3.7: The effect of NB supplementation on COD reduction 3.4.2 Effect of pH Each organism has a pH range within which growth is possible and usually has a well defined pH optimum (Inoue, 2002). Therefore, effect of pH of textile wastewater in COD reduction was performed. The experiment was carried out at pH between 3 and 11. Figure 3.8 shows the effect of various pH on COD removal using mixed culture at ratio as mention in section 3.3.1.1. The initial pH of textile wastewater was 9.23. COD reduction efficiency varied from 52% up to 61% during batch treatment. Acidic condition showed better reduction efficiency and highest COD reduction was observed at pH 5. It was reported that optimum pH range for bacteria is at pH between 5 and 7.5 (Inoue, 2002). There was no significant increase in COD removal in alkaline conditions, which resulted in 56% and 55% of COD reduction at pH 9 and pH 11 respectively. At neutral pH condition 54% of COD removal was observed. COD reduction (%) 52 62 61 60 59 58 57 56 55 54 53 52 51 3 4 5 6 7 8 9 10 11 12 13 pH Figure 3.8: The effect of various pH on the COD reduction. 3.6 Comparison with existing COD reduction methods Many attempts have been made to treat textile wastewater using conventional wastewater treatment methods. Several methods have been developed to treat textile wastewater, but most of them do not effectively treat the wastewater. Therefore, this method which based on biological technique has been developed whereby locally isolated bacterium has been exploited. The efficiency of this biological technique compared with other conventional biological treatment methods is shown in Table 3.10. 53 Table 3.10: Comparison of the COD reduction efficiency with other biological conventional methods. Treatment technique Bacteria mixed culture Bacteria single culture (freeze-dried) Bacteria single culture Bacteria mixed culture Bacteria mixed culture Bacteria mixed culture with support media Bacteria spp. COD reduction (%) Treatment time (day) Reference 95 83 30 1 This study This study 67 86 42.4 63.6 5 30 2 2 This study Chaturvedi etal 2006 Kim et al., 2003 Kim et al., 2003 62 - Babu et al,. 2000 Biological technique proposed by Babu et al., (2000) achieved 62% of COD removal. 42.4% and 63.6% COD reduction was reported by Kim et al., 2003 for bacteria without support media and bacteria with support media respectively. This suggest that support media is advantageous for achieving efficient treatment of textile wastewater. Kim et al., 2003 also reported that upon using support media and selected microorganisms, prevent the generation of large amount of mixed liquor suspended solids. An improvement in COD reduction was achieved using the technique developed in this study. This was demonstrated by both mixed culture systems that showed high COD removal efficiency, but long treatment time is required. Textile wastewater treatment using single culture was also presented efficient COD reduction whereby, faster treatment time was achieved. The other advantages of this developed technique are the exploitation of locally isolated bacterium and the used of growth medium which is the pineapple waste, a cheap carbon source. 54 CHAPTER IV CONCLUSION AND SUGGESTION 4.1 Conclusion The bacteria used in this study Acinetobacter baumanni, Acinetobacter calcoaceticus genospecies 3 and Cellulosimicrobium cellulans were locally isolated bacteria. In COD reduction study, two systems were used which are single culture and mixed culture supplemented with pineapple waste as growth media. All the single cultures and mixed culture used in this study were adapted to textile wastewater prior to use to give faster retention time. The maximal tolerance level was at 2.5% of textile wastewater. Based on the CFU, Acinetobacter calcoaceticus genospecies 3 showed highest survival rate with 2.1 x 109 CFU per mL. Study using single strain was conducted using liquid culture and freeze-dried culture. An efficient COD reduction was observed using both types of culture whereby, in both studies, Acinetobacter calcoaceticus genospecies 3 exhibited higher COD removal compared with other strain. Upon using freeze-dried culture, lower biomass concentration resulted in higher COD reduction. On the other hand, faster treatment time was also achieved. 2 day and 5 day treatment time were achieved for freeze-dried culture and liquid culture respectively. 55 The ability of mixed culture in reducing COD of textile wastewater was also conducted. The mixed culture consisted of Acinetobacter baumanni, Acinetobacter calcoaceticus genospecies 3 and Cellulosimicrobium cellulans. This experiment was conducted using mixed culture at different ratios. An improvement of COD reduction by about 20% was achieved using mixed culture for both ratios compared to single culture. The excellent results were achieved but long retention time is required whereby, this is not applicable in industrial practices. In stead of that, System 1 showed higher COD reduction compared to system 2. Therefore system 1 is selected for subsequent COD reduction experiments. The use of system 1 could minimized the quantity of culture required and thus will be cost effective. The effect of nutrients supplementation and pH conditions of the mixed culture were observed. Upon NB supplementation, it was significant result in COD level. The reduction of COD can be increased by supplying the mixed culture with 5% of NB. Thus, acidic conditions were more favorable in reducing the COD level and the best condition was at pH 5. 56 4.2 Suggestions From the study of this research, several potential developments for the COD reduction of textile wastewater were identified. The Acinetobacter calcoaceticus genospecies 3 and mixed culture that was used in this study exhibited high tolerance in reducing the COD level. Therefore, these cultures should be further used of continuous treatment system for textile effluents. The potential of the property of Acinetobacter calcoaceticus genospecies 3 and mixed culture to reduce COD level in textile effluent should be evaluated, with a special emphasis on complete metabolism pathway. This microbe should be exploited for the reduction of COD level for other contaminated industrial effluents. Instead of reducing COD, used of Acinetobacter calcoaceticus genospecies 3 and mixed should be exploited in treating other parameter of textile wastewater (BOD, colour, total suspended solid and pH). A more complete study should be performed on the operative parameters for the COD reduction i.e. temperature and support media. It is reported, by the use of support media efficient textile wastewater treatment will be achieved even prevent the generation of suspended solids. Besides, this study was conducted based on the batch process. Although it gave good performances in reducing the COD level of, other process should be implemented, for an example column processes that could possibly give better COD reduction. This study was conducted using pineapple waste as growth medium. 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