vii TABLE OF CONTENTS CHAPTER 1 2 TITLE PAGE DECLARATION ii DEDICATION iii ACKNOWLEDGMENTS iv ABSTRACT v ABSTRAK vi TABLE OF CONTENT vii LIST OF TABLES xii LIST OF FIGURES xiii LIST OF ABBREVATIONS xvi LIST OF SYMBOLS xviii LIST OF APPENDICES xix INTRODUCTION 1 1.1 Background of Study 1 1.2 Statement of Problems 3 1.3 Objectives 6 1.4 Scope of Study 6 1.5 Significant of Study 7 LITERATURE REVIEW 8 2.1 Fuel Cell Overview 8 2.1.1 Type of Fuel Cells 9 2.1.2 Fuel Cell System 10 2.1.3 Direct Methanol Fuel Cell (DMFC) 13 2.2 Membrane Electrode Assembly 17 2.3 Membrane Material for Direct Methanol Fuel 19 viii Cell (DMFC) 3 2.4 Sulfonated Poly ( ether ether ketone) (SPEEK) 21 2.5 Graphene Oxide 23 2.6 Reduced Graphene Oxide 25 2.7 Reducing Agents 27 EXPERIMENTAL 29 3.1 Introduction 29 3.2 Chemicals 31 3.3 Material Preparation 31 3.3.1 Preparation of Graphene Oxide 31 3.2.2 Preparation of reduced Graphene Oxide 32 Membrane Preparation 32 3.4.1 Sulfonation Reaction Process 32 3.4.2 Preparation of SPEEK/rGO Membrane 33 3.4 3.5 Instrumentation 33 3.5.1 Fourier Transform Infrared (FTIR) 34 3.5.2 X-ray Diffraction (XRD) 34 3.5.3 Transmission Electron Microscopy (TEM) 3.5.4 3.6 Conductivity Measurement 35 35 Single Direct Methanol Fuel Cell Test 36 3.6.1 36 Preparation of Membrane Electrode Assembly, MEA 3.6.2 Single Direct Methanol Fuel Cell 38 Performance 4 RESULTS AND DISCUSSION: 39 4.1 Introduction 39 4.2 Pretreatment Step 40 4.3 Characterizations of Reduced Graphene Oxide 40 4.3.1 41 Functional Group of Reduced Graphene Oxide by Fourier Transform Infrared ix 4.3.2 Structural Properties of Reduced 43 Graphene Oxide by X-Ray Diffraction 4.3.3 Morphological structure of Reduced 45 Graphene Oxide by Transmission Electron Microscopy (TEM). 4.4 The Effect of Different Temperature on Physic- 46 Chemical Properties of Reduced Graphene Oxide 4.4. 1 Functional Group of Reduced Graphene 46 Oxide at Different Temperature by Fourier Transform Infrared (FTIR) 4.4.2 Structural Properties of Reduced 49 Graphene Oxide at Different Temperature by X-Ray Diffraction 4.5 The Effect of Reaction Time on Physic- 52 Chemical Properties of Reduced Graphene Oxide 4.5.1. Functional Groups of Reduced 52 Graphene Oxide at Different Reaction Time by Fourier Transform Infrared (FTIR) 4.5.2 Structural Properties of Reduced 54 Graphene Oxide at Different Reaction Time by X-Ray Diffraction 4.6 The Effect of Reducing Agents on Physic- 55 Chemical Properties of Reduced Graphene Oxide. 4.6.1 Functional Groups of Reduced Graphene 55 Oxide with Different Reductant by Fourier Transform Infrared (FTIR) 4.6.2 Structural Properties of Reduced Graphene Oxide with different Reductant by X-Ray Diffraction 58 x 4.7 Conductivity Studies 60 4.7.1 60 Effect of Reaction Time on The Conductivity of Reduced Graphene Oxide 4.7.2 Effect of Reducing Agents on The 62 Conductivity of Reduced Graphene Oxide 4.8 Characterization of SPEEK55 polymer 64 4.8.1 Functional Groups of SPEEK55 64 Membrane by Fourier Transform Infrared (FTIR) 4.9 Direct Methanol Fuel Cell Performance Test 65 4.9.1 Effect of Air Flowrate on the 66 performance of SPEEK55/rGO MEA 4.9.2 Curent Density vs Open Circuit Voltage 69 Studies SPEEK55/rGO MEA 5 4.9.3 Power density of SPEEK55/rGO MEA 71 4.9.4 Stability studies of SPEEK55/rGO MEA 73 4.10 76 Overall Membranes Performance CONCLUSIONS AND RECOMMENDATION 80 5.1 Conclusion 80 5.2 Recommendations 81 REFERENCES 83 APPENDIX 94 xi LIST OF TABLES TABLE NO. TITLE PAGE 2.1 Classification of fuel cells 10 2.2 Electrode reaction of different fuel cells type 12 4.1 FTIR wavenumber of each functional group of 42 graphene oxide and reduced graphene oxide 4.2 FTIR wavenumber of each functional group of 48 graphene oxide and reduced graphene oxide for 6 hours at different temperature. 4.3 FTIR wavenumber of each functional group of 48 graphene oxide and reduced graphene oxide for 18 hours at different temperature. 4.4 FTIR wavenumber of each functional group of 49 graphene oxide and reduced graphene oxide for 24 hours at different temperature. 4.5 FTIR wavenumber of each functional group of 53 graphene oxide and reduced graphene oxide at different reaction time 4.6 FTIR wavenumber of each functional group of 57 graphene oxide and reduced graphene oxide with different reducing agents 4.7 Electrical resistivity and electrical conductivity data 60 for graphene oxide and graphene. 4.8 Electrical conductivity data of graphene oxide and reduced graphene by different reducing agents 62 xii LIST OF FIGURES FIGURE NO. TITLE PAGE 2.1 Basic system work in fuel cell 11 2.2 Schematic diagram of DMFC systems 14 2.3 Typical polarization curves of (a) voltage and (b) 16 power density 2.4 DMFC components 18 2.5 Chemical structure of Nafion 19 2.6 Chemical structure of polymer electrolyte membranes 20 based on hydrocarbon polymers 2.7 Sulfonation of PEEK 22 2.8 Graphene oxide layer structure 24 3.1 Flowchart of the process involved in the study 30 3.2 Preparation of MEA 37 3.3 DMFC test system 38 4.1 FTIR spectra of (a) graphite and (b) graphene oxide 40 and (c) reduced graphene oxide 4.2 XRD pattern of (a) graphite, (b) graphene oxide and 43 (c) reduced graphene oxide 4.3 TEM image of graphene oxide and reduced graphene 45 oxide 4.4 FTIR spectra of (a) graphite, (b) graphene oxide, 47 reduced graphene oxide at 6hours reaction time with different temperature (c) room temperature, (d) 50o C and (e) 80o C 4.5 XRD pattern of (a) graphene oxide, graphene at 6 hours stirring time with different temperature (b) room 50 xiii temperature, (c) 50o C and (d )80o C 4.6 XRD pattern of (a) graphene oxide, graphene at 18 50 hours stirring time with different temperature (b) room temperature, (c) 50o C and (d )80o C 4.7 XRD pattern of (a) graphene oxide, graphene at 24 51 hours stirring time with different temperature (b) room temperature, (c) 50o C and (d )80o C 4.8 FTIR spectra of (a) graphite, (b) graphene oxide, 52 graphene with different reaction time; (c) 6 hours, (d) 18 hours, and (e) 24 hours at room temperature 4.9 XRD pattern of (a) graphite, (b) graphene oxide, 54 graphene with different reaction time; (c) 6 hours, (d) 18 hours, and (e) 24 hours at room temperature 4.10 FTIR spectra of (a) graphene oxide, (b) reduced 56 graphene by sodium borohydride, (c) reduced graphene by formic acid and (d) reduced graphene by oxalic acid. 4.11 XRD pattern of (a) graphene oxide, (b) reduced 59 graphene by sodium borohydride, (c) reduced graphene by formic acid and (d) reduced graphene by oxalic acid. 4.12 FTIR spectra of PEEK and SPEEK55 64 4.13 Graph of average open circuit voltage versus air 67 flowrate at 1M methanol 4.14 Graph of average open circuit voltage versus air 67 flowrate at 2M methanol 4.15 Polarization curve of cell voltage versus current 69 density at 1M methanol 4.16 Polarization curve of cell voltage versus current 70 density at 2M methanol 4.17 Polarization curve of power density versus current density at 1M methanol 72 xiv 4.18 Polarization curve of power density versus current 72 density at 2M methanol 4.19 Voltage Stabilization curve of time versus voltage at 74 1M methanol 4.20 Voltage Stabilization curve of time versus voltage at 75 2M methanol 4.21 OCV of membranes at different methanol 76 concentration 4.22 Power density of membranes at different methanol 78 concentration 4.23 Initial voltage of membranes at different methanol concentration 79 xv LIST OF ABBREVATIONS AFC - Alkaline Fuel Cell BSA - Bovine Serum Albumin C - Carbon CMG - Chemically Modified Graphene CNT - Carbon Nanotube CV - Cyclic Voltammetric CVD - Chemical Vapour Deposition DMFC - Direct Methanol Fuel Cell DS - Degree of Sulfonation FC - Fuel Cell FESEM - Field Emission Scanning Electron Microscope FET - Field Effect Transistors G - Graphene GNS - Graphene Nano Sheet GO - Graphene Oxide g/mol - Gram per mol 1 H NMR - Hydrogen-Nucleur Magnetic Resonance MCFC - Molten Carbonate Fuel Cell MEA - Membrane Electrode Assembly NaBH4 - Sodium Borohydride NaOH - Sodium Hydroxide NMP - N-methylprrolidone OCV - Open Circuit Voltage PAFC - Phosphoric Acid Fuel Cell PEM - Polymer Electrolyte Membrane PEMFC - Proton Exchange Membrane Fuel Cell PEEK - Poly (ether ether ketone) xvi PFI - Perfluorinated SEM - Scanning Electron Microscope SOFC - Solid Oxide Fuel Cell SPEEK - Sulfonated Poly (ether ether ketone) SPEEK/G - Graphene Sulfonated Poly (ether ether ketone) TEM - Transmission Electron Microscopy TGA - Thermal Gravimetric Analysis XRD - X-Ray Diffraction xvii LIST OF SYMBOLS Å - Angstroms A - Ampere A/ cm2 - Area per square centimeter g - Gram g/mol - Gram per mol i - Current L - Liter m - Meter mL - Mililiter nm - Nanometer ppm - Part per million W/ cm2 - Watts per square centimeter V - Voltage R - Resistance θ - Theta λ - Wavelength ρ - Resistivity σ - Conductivity Ω - Ohm S - Siemens