vii TABLE OF CONTENTS CHAPTER 1 2 TITLE PAGE THESIS TITLE i DECLARATION ii DEDICATION iii ACKNOWLEDGEMENT iv ABSTRACT v ABSTRAK vi TABLE OF CONTENTS vii LIST OF TABLES xii LIST OF FIGURES xiii LIST OF APPENDICES xv INTRODUCTION 1.1 Introduction 1 1.2 Problem Statement 2 1.3 The Objectives 3 1.4 Scope of Study 3 1.5 Research Methodology 4 LITERATURE REVIEW 2.1 Introduction 6 viii 2.2 Constructability Definitions 7 2.3 Development of the Principles of Constructability 8 2.4 An Overview of Project Life Cycle 17 2.5 Constructability Review in Design 23 2.5.1 The Guidelines 24 2.5.2 Computer Based System 24 2.5.3 Non-computer Based System 26 2.6 Responsibilities of Designers in Constructability 27 Enhancement 2.7 Constructability Principles for the Design Phase 29 2.7.1 Carry Out Thorough Investigation of the Site 30 2.7.2 Design for Minimum Time Below Ground 30 2.7.3 Design for Simple Assembly 32 2.7.4 Encourage Standardisation/Repetition 33 2.7.5 Design for Pre-fabrication, Pre-assembly or 34 Modularisation 2.7.6 Analyse Accessibility of the Jobsite 36 2.7.7 Employ Any Visualisation Tools Such As 3D 39 CAD to Avoid Physical Interference 2.7.8 Investigate Any Unsuspected Unrealistic or 40 Incompatible Tolerances 2.7.9 Investigate the Practical Sequence of 41 Construction 2.7.10 Plan to Avoid Damage to Work by 42 Subsequent Operations 2.7.11 Consider Storage Requirement at the Jobsite 44 2.7.12 Investigate the Impact of Design on Safety 44 During Construction 2.7.13 Design to Avoid Return Visit by Trade 46 2.7.14 Design for the Skills Available 47 2.7.15 Consider Suitability of Designed materials 47 2.7.16 Provide Detail and Clear Design Information 48 2.7.17 Design for Early Enclosure 49 2.7.18 Consider Adverse Weather Effect in Selecting 49 ix Materials or Construction Method 2.8 3 Summary 50 RESEARCH METHODOLOGY 3.1 Introduction 53 3.2 Phase 1 55 3.2.1 Determine the Objectives and Scope 55 3.2.2 Literature Review 55 3.2.3 Preliminary Interview 56 3.3 3.4 Phase 2 57 3.3.1 The Interview 57 3.3.2 Develop Current Design Process Model 59 3.3.2.1 Data Flow Diagram (DFD) 59 3.3.2.2 Drawing A Data Flow Diagram 62 Phase 3 63 3.4.1 63 Integrating Constructability into Design Process 3.5 4 3.4.2 Constructability Design Review Checklist 64 3.4.3 Review by Experts 65 Summary 65 DATA COLLECTION AND ANALYSIS 4.1 Introduction 67 4.2 The Architect Firm #1 67 4.2.1 Model of Architect Firm #A1 69 4.2.2 Additional Information from Architect 72 Firm #A1 4.3 The Consultancy Firm 74 4.3.1 The Consultancy Firm #C1 74 4.3.1.1 Model of Consultancy Firm #C1 76 x 4.3.1.2 Additional Information from 78 Consultancy Firm #C1 4.3.2 The Consultancy Firm #C2 79 4.3.2.1 Model of Consultancy Firm #C2 82 4.3.2.2 Additional Information from 85 Consultancy Firm #C2 4.3.3 The Consultancy Firm #C3 87 4.3.3.1 Model of Consultancy Firm #C3 89 4.3.3.2 Additional Information from 92 Consultancy Firm #C3 4.4 5 Summary 94 MODEL DEVELOPMENT AND DISCUSSION 5.1 Introduction 96 5.2 The General Building Design Process Model 96 5.3 The Constructability Integrated Building 105 Design Process Model 5.4 6 Summary 110 CHECKLIST DEVELOPMENT AND DISCUSSION 6.1 Introduction 112 6.2 The Development of Design Constructability 112 Checklist 7 6.3 The Discussion 114 6.4 Summary 114 CONCLUSIONS AND RECOMMENDATIONS 7.1 Introduction 116 xi 7.2 Conclusions 116 7.3 Recommendations for Future Research 118 REFERENCES APPENDICES A – C 120 125 - 139 xii LIST OF TABLES TABLE NO. TITLE PAGE 3.1 Basic selection criteria in determining the interviewees 58 3.2 Components of a data flow diagram for design 60 4.1 The summary of the interviewee #A1 and #C1’s responses 94 4.2 The summary of the interviewee #C2 and #C3’s responses 95 5.1a Inputs and outputs of process 1: preliminary design 102 5.1b Inputs and outputs of process 1: preliminary design 103 (continue) 5.2a Inputs and outputs of process 3: detailed design 103 5.2b Inputs and outputs of process 3: detailed design (continue) 104 5.3 Inputs and outputs of process 2: estimating costs 104 5.4 Inputs and outputs of process 2: review design 110 constructability process 6.1 Item no. 1 of the building design constructability checklist 113 xiii LIST OF FIGURES FIGURE NO. TITLE PAGE 1.1 Schematic of research methodology 5, 54 2.1 The life cycle of a construction project 18 2.2 Constructability cost-influence curve 23 2.3 Building on land reclaimed from sea 31 2.4 Steel-framed system build project: ground-floor plan 38 2.5 Steel beam on block walls 40 2.6 Revised scheme for practical sequence of construction 42 2.7 Typical floor beam with service holes 43 2.8 Two alternative designs for capping of a coal mineshaft 45 2.9 Elevation showing proposed development within an historic 46 terrace 3.1 Schematic of constructability integration into design process 64 4.1a The current building design process model #A1: level 2, 70 preliminary design and detail design 4.1b The current building design process model #A1: level 1 71 4.1c The context diagram of current building design process 72 model #A1: level 0 4.2a The current building design process model #C1: level 2, 77 preliminary design and detail design 4.2b The current building design process model #C1: level 1 77 4.2c The context diagram of current building design process 78 model #C1: level 0 4.3a The current building design process model #C2: level 2, preliminary design and detail design 83 xiv 4.3b The current building design process model #C2: level 1 84 4.3c The context diagram of current building design process 84 model #C2: level 0 4.4a The current building design process model #C3: level 2, 90 preliminary design and detail design 4.4b The current building design process model #C3: level 1 91 4.4c The context diagram of current building design process 91 model #C3: level 0 5.1 The context diagram of general building design process 97 model: level 0 5.2 The general building design process model: level 1 98 5.3 The general building design process model: level 2, 99 preliminary design 5.4 The general building design process model: level 2, 101 detailed design 5.5 The context diagram of constructability integrated building 105 design process model: level 0 5.6 The constructability integrated building design process 106 model: level 2, preliminary design 5.7 The constructability integrated building design process 107 model: level 2, detailed design 5.8 The constructability integrated building design process model: level 1 109 xv LIST OF APPENDICES APPENDIX TITLE PAGE A The Interview Questionnaire Form 125 B Building Design Constructability Checklist – 130 Assesment on Foundation C Design Phase’s Constructability Principles That Being Inserted 136