Virtual Design and Construction Certificate Program for Construction Professionals CIFE, Stanford University SPS, San Francisco Martin Fischer Director, Center for Integrated Facility Engineering fischer@stanford.edu Center for Integrated Facility Engineering Virtual Design and Construction (VDC) Client/Business Objectives Project Objectives BIM+ ICE Process Design Current State Process, T5 Rebar Detailing for Construction NOTE: Design changes during detailing (from: architecture, baggage, systems, etc.) are upsetting RC drawing development. Design input/ changes Draft spec Engineering Preliminary design Preliminary RC detailing GA drawings Refine RC details and concept for buildability/ detailing Prepare RC detail drawings (drafting) Update spec Release spec CAD check (1d/dwg) Check against engineering calcs (.5d /dwg) Independent final check & sign off (2 weeks) Detailed engineering design information Building control check & sign off (BAA, time?) Release paper P4 dwgs & bar bending schedules Consists of: engineering calculations, sketches, etc. NOTE: Drawings are batched into sectionsthen subdivided into building components. Each component is an assembly package, e.g. rail box floor, wall, etc. The number of drawing sheets per building component vary depending on the work. On ART for example, each component may consist of 8-15 GA drawings and 8-15 RC detail drawings. Iterative process Most of the checking process is done concurrently with RC detail development. BAA building control accepts the opinion of the independent design check - and does not perform a check of its own Document control delay (1 week) Release CAD dwg, rebar schedule (*.CSF) in Documentum Manufacture All of the GA drawings are complete pending changes from other design disciplines Rebar factory starts bending Assembly Use model to develop and communicate methods Center for Integrated Facility Engineering 2 Comment on spec Pre-assembly Model rebar component (Use digital Prototyping tool) Back drafting 1 week Preliminary drafting 2 weeks Timeline: Technology: Check and coordinate detail drawings AutoCAD CAD RC IDEAS Arma + Other / None/ Unknown Ship to site Checking 2 weeks Issue and resolve TQ’s (Technical Queries) Document control 1 week Existing Process - 6 weeks Site assembly Project Definition Design & Engineering Fabrication & Assembly Construction Commissioning ICE BIM (3D, 4D) Process / Production Planning & Control Metrics Center for Integrated Facility Engineering Project Definition Project Definition Project Definition Project Definition Project Definition Design & Engineering Design & Engineering Design & Engineering Design Design Fabrication & Assembly Fabrication & Assembly Fabrication & Assembly Fabrication & Assembly Fabrication & Assembly Construction Construction Construction Construction Construction Commissioning Commissioning Commissioning Commissioning Commissioning Center for Integrated Facility Engineering Opportunity Define Project Design and Engineer Fit for Purpose -Team Charter -Metrics Definition -ICE -3D Visualization -3D Coordination Fabricate and Assemble Low Material Cost -Multi-scale Optimization -3D Modeling -BIM Low Labor Cost Short Time -Process Planning and Control -ICE -Prefabrication -3D/4D Modeling -4D Modeling -Supply Synchronization -BIM -ICE -Prefabrication - Standardization & Modularization Strong Sustainability Center for Integrated Facility Engineering Construct Commission -3D Validation -As-built 3D Models -BOM for Prefabrication and Assembly -Production Planning & Control -Installation Drawings (from BIM) -Metrics Review and Performance Improvement VDC Certificate Program • Purpose: – Teach professionals how to obtain high value from effective use of Virtual Design and Construction • Objectives – Understand practice and fundamentals of VDC – Develop and apply specific skills in collaborative use of VDC methods – Develop awareness of trends, potential results, and issues in using VDC • Non-objective: mastery of any VDC modeling or analysis application Center for Integrated Facility Engineering VDC Certificate Program Elements 1. VDC Introduction: – Five-day class with lectures, labs, workshops, and collaboration sessions 2. VDC Application: – Participants apply selected VDC methods – For six months, they collect and report performance metrics related to the use of VDC, share progress report,s and participate in monthly conference calls to discuss progress and learning 3. VDC Integration Experience: – Two-day workshop with discussion of approaches taken, results, issues, surprises and insights and planning for the next stage of VDC implementation Center for Integrated Facility Engineering Five Requirements for VDC Certification 1. Participate in the entire VDC Introduction course 2. Submit a plan for VDC application (outlined during the introductory course) 3. Participate in six monthly progress / feedback meetings with instructors by submitting a status report on your VDC work – Demonstrate that you have applied at least one VDC method and tracked and managed your project or organization using three or more metrics for at least three months 4. Present and discuss the results of your VDC application to other VDC certificate participants and the VDC Certificate Program Committee at the Integration Experience 5. Complete all program elements within one year of the introductory course NOTE: Stanford University and SPS will only issue a VDC certificate if all requirements are met. Center for Integrated Facility Engineering Schedule conformance (certificate participant) 9 Center for Integrated Facility Engineering Project-specific VDC course • UCSF Mission Bay Hospital – 60,000 m2 Hospital; 23,000 m2 Outpatient Building; 9,000 m2 Energy Center – Budget ~$1.6B Image Courtesy DPR Inc. – Complete Dec. 2014 • 4-day VDC and integration planning workshop at CIFE with 32 key project team members • Big Room with 100 professionals working on the project (owner, architect, engineers, general contractor, subcontractors) Image Courtesy DPR Inc. Center for Integrated Facility Engineering Example Schedule for VDC Introduction Course Time 8:00 – 8:30 8:30 – 9:00 9:00 – 9:30 9:30 – 10:00 10:00– 10:30 10:30 – 11:00 11:00 – 11:30 11:30 – 12:00 12:00 – 1:00 1 :00– 1:30 1:30 – 2:00 2:00 – 2:30 2:30 – 3:00 3 :00– 3:30 3:30 – 4:00 4 :00– 4:30 4:30 – 5:00 Monday Dec 13 --- Program Kick-off Overview & WDI Objectives (Self Introductions, Review Agenda) ORID Analysis of WDI Objectives Lunch Introduction to VDC ( Modeling of Process and Product, Metrics) [Fischer] Tuesday Dec 14 Reflections Introduction to Product Management through BIM (Basic Concepts, Tools & Case Studies) [Fischer] Break ICE Session Implications of the Combined Use of BIM & ICE Wednesday Dec 15 Reflections ICE Session Implications of the Combined Use of ICE, BIM & Process Management BIM-based Scope, Cost, Schedule Management [Fischer] Meeting Planning & Facilitation [Arbulu & Kunz] Break Break Break (Benefits for WDI, Roadblocks for Implementation at WDI, Required Actions, Report Out) Introduction to Metrics [Kunz] (Benefits for WDI, Roadblocks for Implementation at WDI, Required Actions, Report Out) Lunch Introduction to Process Management Principles Lunch ICE Session Implications of Systematic Definition & Use of Metrics Thursday Dec 16 Reflections Pre-Fabrication, PreAssembly & Supply Optimization through VDC [Arbulu & Fischer] Lunch ICE Session Implications of PreFabrication, Pre-Assembly & Supply Optimization Introduction to Integrated (Variability & Buffers, Processes) (Benefits for WDI, Roadblocks for (Benefits for WDI, Roadblocks for Concurrent Engineering (ICE) [Arbulu] Implementation at WDI, Required Implementation at WDI, Required Actions, Report Out) Framework [Kunz] Break Break Process Management During Design Engineering & (Benefits for WDI, Roadblocks for Construction ICE Session Implications of the Use of ICE Implementation at WDI, Required Actions, Report Out) Wrap up (Case Studies) [Arbulu] Wrap up Break Contracting Strategies & Discussion [Arbulu] Wrap up Actions, Report Out) Break Future Trends in Capital Project Delivery: Many Factors for the Next Generation (Share Trends, Group Breakouts, Discussion & Report Out) [Kunz] Wrap up (Plus / Delta Analysis for the Day) (Plus / Delta Analysis for the Day) (Plus / Delta Analysis for the Day) (Plus / Delta Analysis for the Day) Center for Integrated Facility Engineering Friday Dec 17 Reflections VDC Implementation Challenges [Arbulu, Fischer] Lunch ICE Session Summary of Conclusions (Work in Groups & Report Out) Wrap up (Plus / Delta Analysis for the Week) Program Completion Happy Hour (Hosted by WDI) --- VDC Certificate Program Logistics 1. Introductory course and Integration Experience – Taught at Stanford: # participants limited to 20 – Next introductory course at Stanford from March 19 to 23, 2012 – Taught for a project or company at location of choice: # participants limited to 30 2. Application happens on your projects 3. Course Fee – Single seat: $7,500 – 4 seats for CIFE members: $20,000 – All seats in the program: $75,000 plus expenses Center for Integrated Facility Engineering