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◗ An Understanding of Manufacturing,
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Tolerance Stack-Up Analysis
Advanced Gear Design & Theory
◗ Other Programs of Interest:
Fundamentals of Gear Design
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General Information
Fundamentals
of Gear Design
March 17-19, 2004
Advanced Gear Design
& Theory
June 16-18, 2004
GAIN:
◗ Comprehensive Coverage
of Gear Design Technology
◗ Knowledge of Modern Gear System
Design & Analysis
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Fundamentals of Gear Design
March 17-19, 2004 – Milwaukee, WI
A Short History
◗ Major Influences
◗ Early Gear Pioneers
◗ Development of Gear
Manufacturing
◗ Gear Theory: 1400-1900
Basic Gear Nomenclature:
Terms and Geometric
Definitions
◗ General Designations
◗ Kinds of Gears
◗ Tooth Orientation
◗ Pitch Surfaces
◗ Boundary Surfaces
◗ Principal Planes, Directions
◗ Elements of Gear Teeth
◗ Linear and Circular Dimensions
◗ Angular Dimensions
◗ Numbers and Ratios
Types of Gears:
Classifications by Axis
◗ Parallel Axis
– Spur
– Helical: single, double
– Internal: epicyclical,
slewing systems
◗ Non–parallel, Coplanar
– Bevel: straight, zerol,
spiral, skew
– Face Gears
– Conical Involute
◗ Non-parallel, Non-coplanar
– Crossed Axis Helical
– Worm Gear Systems
◗ Special Types
Gear Arrangements:
Features and Design
Considerations
◗ Simple Mesh
◗ Shiftable Multiple Ratios
◗ Harmonic Drives
◗ Simple Planetary
– Fixed Ring, Sun, Carrier
◗ Compound Planetary
◗ Special Arrangements
Theory of Gear Tooth Action
◗ Conjugate Surfaces
◗ Law of Gearing
– Basic Mesh Parameters
◗ Constant Velocity Conditions
◗ More Laws of Gearing
◗ Cycloidal Tooth Form
◗ The Involute Tooth Form
◗ Limits of Contact
◗ Tangential and Sliding
Velocities, Slip Ratio
Failure Modes & Prevention:
Classes
◗ Wear
◗ Scoring
◗ Interference
◗ Surface Fatigue
◗ Plastic Flow
◗ Fracture
◗ Process Related
◗ Compound
Advanced Gear Design & Theory
June 16-18, 2004 – Milwaukee, WI
CEU’s 1.8
Manufacturing Methods
& Considerations
Drawing Data Requirements,
Specifications, and Formats
◗ The Drawing: A Full and
An excellent treatment of gear failure
modes and gear types is accompanied
with a collection of hardware and failed
gear sections used to visually illustrate
the material being presented. Three short
video tapes are also used to reinforce the
theory of gear tooth action and manufacturing methods section.
◗ Generating Processes
– Hobbing, Shaping, Face
Milling, Skiving, Grinding,
Planning, Rolling, Disk Milling
◗ Forming Processes
– Slotting, Milling, Grinding,
Broaching, Shearing, Precision
Forging, Powder Processes
◗ Other Manufacturing Methods
◗ Non-Controlled Processes
Instructor for These Courses:
Inspection & Quality Control
Raymond J. Drago, P.E.
◗ Visual, Process Control,
Raymond J. Drago is a Senior Technical
Fellow with the Senior Technical
Advisors Group of the Boeing Defense &
Space Group’s Helicopters Division. He
is also Chief Engineer of Drive Systems
Technology, Inc. a Mechanical Power
Transmission Consulting Organization.
He holds a Master of Structural Engineering
degree from Drexel University (1980), a
Bachelor of Mechanical Engineering
Degree from The City University of New
York (1967), a Master of Engineering
degree from The Pennsylvania State
University (1973), and is a registered
Professional Engineer in the States of
Pennsylvania and Minnesota.
Geometric
◗ Elemental Inspections
About These Courses:
Handout/Presentation:
This curriculum in gear technology has
been updated and expanded to provide a
more comprehensive coverage of the
important topics regarding gear design
technology. The structure of the topics
has also been revised to reflect the needs
of the beginning gear technologist
(Fundamentals) and the needs of the
experienced designer (Advanced). Review
the course outlines for details.
In order to allow the student to follow the
oral and visual presentation with minimal
interruption and distraction, a complete
set of notes is provided. The notes contain a
wealth of figures, tables, and photographs,
all of which complement the presentation and
will be a valuable reference after the course.
The first course, Fundamentals of Gear
Design, will provide you with a beginning
knowledge of modern gear system design
and analysis. Because design is not limited
to geometry and load rating, the second
course, Advanced Gear Design & Theory,
will provide an understanding of manufacturing, lubrication, etc. These topics
are all key to optimum application of
gears in today’s products.
The main emphasis in this curriculum is
on proper selection, design application,
and use rather than on fabrication.
Prerequisites:
The material presented in this course will
be carefully and thoroughly developed so
that those new to gear technology will
have no trouble in understanding the theoretical discussion. A knowledge of geometry,
trigonometry, and elementary algebra will
be required. Basic strength of materials
will be helpful but not essential.
Course Schedule (Both):
Registration is 7:30 am on day 1.
Lecture is 8am – 4:30pm on day 1 and 2.
Lecture on day 3 is 8am – 12 noon.
Continental breakfast provided each day!
Note that day 3 adjourns at noon without
lunch.
CEU’s 1.8
Mr. Drago’s primary interests at Boeing
have been in the areas of applied mathematics, kinematics, analytical gear system
design and synthesis, finite element
analysis, and computer programming.
In addition to his responsibilities at
Boeing, Mr. Drago maintains an active
private consulting engineering practice,
Drive Systems Technology, Inc. These
activities have included the design and
analysis of drive systems, providing consulting services aimed at cost and noise
reductions for many consumer products.
www.sce-eng.uwm.edu
– Profile, Lead, Tooth Spacing,
Runout, Tooth Thickness,
Surface Finish, Composite
Inspections
◗ Tooth Contact Patterns
– Gear Assemblies, Rolling
Checks
◗ Single Flank Tests
◗ AGMA Quality
Recommendations
Materials & Heat Treatment:
Design Considerations
◗ Gear Material Types
– Plastics, Ferrous, Non-Ferrous
◗ Case Hardening Processes
– Carburizing, Nitriding,
Induction Hardening, Flame
Hardening
Complete Definition
◗ Basic Geometry Data
– Required, Reference
◗ Tolerancing
◗ Controls of Profile, Lead
◗ Views: Section, End, Blank
◗ Notes: Processing, Data Details
Basics of Load Capacity
Rating: Theory, Practice
& Reality
◗ Rating Parameters
– Strength, Durability, Wear,
Scoring, Variable, Static
& Low Cycle Loading
◗ AGMA Standards
◗ Understanding the Models
– Bending Strength Model
– Durability Analysis Model
– Scoring Hazard Analysis
◗ Results: Theory vs. Calculations
◗ PowerGear Computer Code
Lubrication Types
& Methods
◗ Types of Lubricants
– Heavy Adhesive, Grease,
Bonded
◗ Methods of Application
– Oil Quantity and Delivery
◗ Types of Additives
◗ Lubricant Selection