REMOTE RF BATTERY CHARGING CH Hubregt J. Visser1*, V. Pop1, B. Op het Veld2, R.J.M. J.M. Vullers1 1 imec/Holst Holst Centre, Centre Eindhoven, The Netherlands 2 Philips Research, Research Eindhoven, The Netherlands Huib.visser@imec-nl.nl Abstract: The design of a remote RF battery charger is discussed through the analysis and design of the subsystems of a rectenna enna (rectifying antenna): antenna): antenna, rectifying circuit and loaded DC-to-DC DC voltage (buckboost) converter. Optimum m system power generation performance is obtained by adopting a system-level system integration strategy. Our approach differs from the state of the art, i.e. interconnecting optimized subsystems which would lead to a sub-optimum system. Keywords: battery, antenna,, rectenna, RF, charging, remote, maximum power point, buck-boost, buck converter INTRODUCTION A general Microwave Power Transmission (MPT) ( system is shown in Fig.1. In the far-field field of a transmit antenna, a receive antenna picks up part of the propagating radio waves. This antenna is connected – through an impedance matching network – to a rectifying circuit, where the Radio Frequency (RF) signal is converted into a DC signal. This DC signal sig is used to power an application or charge a battery. battery The combination of the rectifying ifying circuit and antenna ant is commonly denoted as rectenna. 2.5GHz,, the load may be considered to be a short circuit. Fig. 2: Packaged diode with source and load. Fig. 1: General eneral MPT system. system For charging batteries at a large distance we need to maximize the rectenna’s output voltage. Thereto we may employ passive voltage multiplication techniques in the rectifier circuit and/or use (RF) voltage boosting. For the short-circuit circuit load, the input impedance is obtained in a very time-efficient efficient way applying the RK. Fig. 3 shows the real and imaginary part of the input impedance as a function of the available input power for the AVAGO HSMS-2850 Schottky diode at 2.45GHz thus obtained. RECTIFIER ANALYSIS The rectifying circuit will consist of a single Schottky diode or a cascade of Schottky diodes. A. Single Schottky Diode In Fig. 2 we show the equivalent circuit for a packaged diode. Herein, d denotes an ideal diode, Cj is the junction capacitance, Rs is the th bulk series resistance and Lp and Cp are the packaging parasitic inductance and capacitance, respectively. The values may be found in the diode’s datasheet. This packaged diode will be terminated with a load, consisting of a parallel circuit of a load resistor re and a load capacitance and will be excited by a voltage source Vg with internal resistance Rg, see Fig. 2. Vg and Rg represent the antenna in our rectenna, see Fig. 1. A thorough Runge-Kutta (RK) analysis revealed that for CL ≥ 0.1µF, for most commercially available Schottky diodes in the frequency range from 0.1 to Fig. 3:: Time domain analysis results for HSMSHSMS 2850 diode at 2.45GHz. 2.45GHz When the RLCL time is orders of magnitude larger than the microwave voltage period, the time-domain time circuit equations tend to become stiff and the RK analysis becomess extremely time-inefficient. time Therefore, for the DC modelling, we employ the Ritz-Galérkin Galérkin averaging method described in [2]. For the unbiased diode, the relation between output voltage Vo and available antenna power Pinc is given by Ι0 ( q nkT ) ( ) 1+ Rg + Rs q V o RL nkT 8 Rg Pinc = 1 + RVLoI s e , (1) where I0 is the zero-order modified Bessel function of the first kind, q is the electron charge, n is the diode’s ideality factor, k is Boltzmann’s constant, T is the temperature in Kelvin and Is is the diode’s saturation current. Again through a RK analysis we found that the frequency-independence of equation (1) is justified and the outcome of the equation is good compared to a RK analysis for load resistors RL ≥ 1kΩ and fair for RL < 1kΩ in the frequency range 0.1 - 2.5GHz. This is demonstrated in Fig. 4 that shows the output voltage as a function of available input power for the AVAGO HSMS-2850 Schottky diode [3], as calculated with equation (1) and as obtained with a RK4 method. The region of interest for energy harvesting is Pinc≤ 0dBm. Fig. 4: RK and approximate V0 for several RL at 2.45GHz. In the next section, we will apply the analysis method for voltage multiplyers. B. Voltage Multiplication The most basic voltage multiplier is the voltage doubler, see Fig. 5(a). Fig. 5: Voltage doubler. (a) Circuit. (b) RFequivalent circuit. (c) DC-equivalent circuit. Whit an RF signal applied to the doubler the capacitors will act as short-circuits and the input impedance will halve with respect to that of a single diode, see Fig. 5(b). For DC, the capacitors will act as open circuits and the diodes will become voltage sources in series connection, see Fig. 5(c). Since, for the doubler, RK analysis is prevented by stiff equations and an implicit equation using the RitzGalérkin averaging method does not exist, we apply the following approximation. We may analyse the doubler as a single diode if, in equation (1) we double Rg (to obtain the same current flowing into the circuit) and halve RL (to obtain the same current flowing out of the circuit). We do not double the output voltage as mentioned in [4]. We may extend the circuit in Fig. 5(a) to a n-times voltage multiplier, employing n diodes. We now use equation (1) wherein we multiply Rg by n and divide RL by n. Fig. 6 shows the measured and calculated output voltage as a function of Pinc for a voltage doubler. A fair agreement between model and measurement results – good enough for design purposes - is shown. For n ≥ 4, measurement and calculation results start to differ substantially, the resistance of the capacitors is believed to be the main reason for this difference. Fig. 6: Modelled and measured output voltage of a doubler circuit. A recently claimed way of increasing the output voltage is by increasing the RF voltage at the input of the rectifier. RF VOLTAGE BOOST CIRCUIT The RF voltage boost principle is best explained by virtue of the lossless, LC-circuit shown in Fig.7. Fig. 7 Example RF voltage boost circuit. The voltage gain GV of this circuit may be calculated as GV = Vout 1 , = Vin 1 − ω 2 LC (2) where ω=2πf is the angular frequency. At resonance (ω2LC=1) the voltage gain becomes infinite. To boost the RF voltage at the input of the rectifier circuit, we place a reactive L-network network between the antenna and rectifier of Fig.3 [5], see Fig.8 ANTENNA The antenna needs to have sufficient geometrical parameters to tune for realizing the desired (complex) input impedance. Moreover, we need a model for analysis and design of the antenna. For rectennas on objects we employ a rectangular microstrip antenna [1, [ 6], see Fig. 9(a).. For free standing applications we employ folded dipole array antennas [1, [ 7], see Fig. 9(b). Fig. 8: Rectenna with RF F voltage boost circuit. circuit Since the RF voltage boost circuit is assumed to be lossless, the output power must equal the input power: 2 1 2 1 1 Pout = Vout Re{YL } = Pin = Vav2 Re{Yin }. (3) 2 2 1 + RgYin For a maximum power transfer the electronics circuit is matched to the antenna, so that R g = Re{Z in } ∧ Im{Z in } = Im{Yin } = 0 .(4) With equations (3) and (4) the voltage gain is calculated as GV = B + BL Vout 1 Re{Yin } 1 = = 1 + Vav 2 Re{YL } 2 GL 2 . (5) For a compact design, we incorporate Z=jX into the antenna [1]. The antenna impedance ZAnt then becomes Z Ant = Rg + jX = GL B + BL +j 2 2 2 GL2 + (B + BL ) GL + (B + BL ) . (6) Equation (5) leaves the impression that for a load admittance YL=GL+jBL the output voltage level may be controlled by circuit component Y=jB. It is true that the voltage gain GV may be controlled by jB, but this is not true for the parameter that really matters, i.e. the output voltage Vout. The available antenna voltage Va is given by Vav = 8Rg Pinc , (7) where Pinc is the available power incident on the receive antenna. Substitution of equation (6) in equation (7) and using equation (5) leads to Vout = GV Vav = 2 Pinc . GL Fig. 9: Rectenna using a microstrip patch antenna (a) and a folded dipole antenna (b). DC-TO-DC DC CONVERTER The voltage of a single rectenna element (Vo) will be too low to charge most batteries directly. directly Fluctuations on the incidental power (P Pinc) will further hinder the battery charging. Both imply that a DC-to-DC converter is needed to adapt the rectified voltage to the voltage of a battery or super-capacitor. super Furthermore, the input resistance of the converter should be designed to sett the rectenna circuit at its maximum power point (MPP). The rectenna’s rectenna output power (Pdc=Vo2/RL) can be derived from Vo(RL,Pinc) see equation (1) . Figure 10 shows Pdc vs. Vo for several values of Pinc. The red dots reveal the maximum power point (Pmpp) locations and the related voltages voltage (Vmpp). Pmpp and Vmpp can be translated to a load resistance (Rmpp). The input resistance of the DC-to-DC converter should be identical. The dependence of Rmpp on Pinc is shown in Figure 11. The curve is considered ‘flat’ enough to be represented by a constant resistance in the antenna incident power range of -10 to 0 dBm. An unregulated buck-boost boost converter operating in the discontinuous conduction mode (DCM) is used to achieve a constant input resistance Rdc see Figure 12. (8) So, none of the RF voltage boost circuit components can actually be used to increase the output o voltage. We may even leave out the admittance Y=jB. To increase the voltage Vout, we need to realize a rectifying circuit with a minimum GL-value. value. In case of using a single Schottky diode, we need to select one with a very low GL-value, value, when RF short-circuited. short The converter’s input resistance RL=Rdc is given by 2 Lc , (9) Rdc = f s t s2 where Lc is the inductance of coil Lc, fs is the switching frequency of the oscillator and ts is the ontime of switch Sc. This means that Rdc is constant only if the term f s t s2 is constant because Lc has a fixed value. inefficient conversion. A battery over-voltage lockout is used to protect the battery from overcharging. -4 5 x 10 P INC -10 dBm -9 dBm -8 dBm -7 dBm -6 dBm -5 dBm -4 dBm -3 dBm -2 dBm -1 dBm 0 dBm Pdc (W) 4 3 2 Figure 13 shows the measured output voltage (Vbat) and power efficiency as a function of the input voltage (Vin=Vdc) for three values of the circuit feeding voltage (Vscr). The inset shows the circuit. 1 0 0 0.2 0.4 0.6 0.8 1 Vdc (V) Rmpp (Ω) Fig. 10: Rectified power (Pdc) and voltage (Vo) for several Pinc. The red dots indicate the maximum power. 600 400 Fig. 13: Measured output voltage and power efficiency as a function of input voltage. 200 WIRELESS BATTERY CHARGING 0 -10 -8 -6 -4 Pinc (dBm) -2 0 Fig. 11: Optimal load resistance (Rmpp) vs. Pinc. A system consisting of a rectenna with voltage doubler, a DC-to-DC converter and a Li-Ion rechargeable battery for a 3-4.2V voltage range has been realized and subjected to an incident RF signal (EIRP≈1.2W). In comparison with a non-optimized system, using the same rectenna, battery and incident RF signal, an increase in working distance of 164% was achieved, going from 25 to 66cm. CONCLUSIONS Fig. 12: DC-to-DC discrete buck-boost converter. Both fs and ts are set by the oscillator which is based on a positive feed-back (3 times Rhys) and a delayed negative feed-back (Rl, Rh, D and Cosc). Assuming that the diode forward voltage drop of D is negligible, both feed-back paths scale with the oscillator’s supply voltage (Vsup=Vdc+Vbat) which makes timing independent of Vsup. Equations (10) give the expressions for ts and fs. t s = αRh Cosc , f s = 2 Vsup − Vd 1 , α = ln 13 V −V α (Rl + Rh )Cosc d 3 sup . (10) The converter may charge a battery within a voltage range of 2.1 to 4.5V assuming a rectenna voltage range Vo of 0.21 to 1V (DC). An input under-voltage lockout of 210mV is used to prevent battery discharging due to The subsystems of a wireless RF battery charger are analyzed and designed for obtaining a maximum battery voltage. It is shown that including resonant circuits in the rectenna does not increase the voltage level. Using a voltage doubling rectifyer and designing a DC-to-DC converter matched to both the rectenna and the battery does lead to voltage maximization. REFERENCES [1] H.J. Visser, Approximate Antenna Analysis for CAD, John Wiley & Sons, Chichester, UK, 2009. [2] R.G. Harrison and X. Le Polozec, “Nonsquarelaw Behavior of Diode Detectors Analyzed by the Ritz Galérkin Method”, IEEE Trans. Microw. Theory Techn., Vol.42, No.5, pp.840-846, May 1994. [3] -, “HSMS-285x Series”, Datasheet, Avago Tech., 2009. [4] -, “Designing the Virtual Battery”, Application Note 1088, Agilent Technologies, 1999. [5] A. Shameli, et al., ‘Power Harvester Design for Passive UHF RFID Tag Using a Voltage Boosting Technique’, IEEE Trans.Microw. Theory Techn., Vol. 55, No. 6, pp. 1089-1097, 2007.