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1.
ANSI/ASME B 31.8
, 2010 Edition
:Gas transmission and distribution
2.
ANS/ASME B 31.4
,2009 Edition
:Pipeline transportation system for hydrocarbons
and other liquid
3.
ANSI/ASME B 16.5
, 2009 Edition
: Pipe flanges and flange fittings
4.
ANSI/ASME B 16.9
,2001 Edition
:Factory made wrought butt welding fittings
5.
API 5L
, 2008 Edition
:Specification for line pipe
6.
API 6 D
,2008 Edition
:Specification for pipeline valves
7.
API 1104
,2005 Edition
: Welding of pipeline and related facilities
8.
MSS- SP75
, 2004 Edition
:Specification for high test wrought butt
welding fittings
9.
MSS-SP44
, 2001 Edition
:Pipeline flanges
10. AWS A5.5
, 2006 Edition
:Specification for low alloy steel electrodes
for shielded metal arc welding
11. ISO 21809-1
, 2011 Edition
:Petroleum and natural gas industries , external
coating for buried pipeline transportation system
12. ISO 21809-2
,2008 Edition
:Petroleum and natural gas industries , external
coating for buried pipeline transportation system
13. ISO 11124,(1-4)
, 1997 Edition
: Preparation of steel substrates application
or
paints
and
related
products
–
specification for metallic blast – cleaning
abrasive
14. ISO-8502-3
, 2000 Edition
: Preparation of steel substrate before
application or paints & related prevents tests
for surface cleanliness
15. ISO-8501-1
, 2000 Edition
: Preparation of steel substrates before
application or paints & related products
croup a : visual assessment or surface
cleanliness
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16. ISO 8503-5
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, 2000 Edition
IGS-C-PL-100
: Replica tape method for the determination
or the surface profile
17. ISO 8503-1
, 2000 Edition
: and 1 preparation of steel substrates
before application of paints & related
products – surface racemes characteristic of
blast – cleaned steel substrate
18. ISO 11126
, 1997 Edition
: Preparation of steel substrates application or
paints and related products – specification for
metallic blast – cleaning abrasive
19. ISO-8502-3,6,9
, 2000 Edition
:Preparation
of
steel
substrate
before
application or paints & related prevents tests
for surface cleanliness
20
ISO 4624
2002
PAINTS AND VARNISHES, PULL-OFF TEST FOR
ADHESION
21
ISO 9001
2008
OIL&GAS ,Specification for Quality Programs
for the Petroleum and Natural Gas Industry
22
ISO 14001
23. DIN-EN 10290
2009
, 2002 Edition
ENVIRONMENTAL
MANAGEMENT
SYSTEMS
-
REQUIREMENTS WITH GUIDANCE FOR US
:Steel tubes and fittings for onshore and
offshore pipeline external liquid applied PU
and PU modified coatings
24. DIN 30672
, 2000 Edition
:Tapes and shrinkable materials for the
corrosion protection of buried based
25. BS 4164
, 2002 Edition
:Specification for coal tar based hot applied
coating materials for protecting iron and steel
26. BS 7873
, 1996 Edition
:Code of practice for application testing of
hot enamel external and /or internal coating
of iron and steel
27. BS DIN EN 10300
, 2003 Edition
:Bituminous hot applied materials for external
coating
28. BS 8010-1
, 2004 Edition
: code of practice for pipelines – steel
pipelines on land
29. SNIP 3-42
,1980 Edition
: Trunk lines long distance pipelines
30. SNIP2-05-06
,1985 Edition
: Trunk lines long distance pipelines
31. CSA Z 662
, 2007 Edition
: Oil and gas pipelines systems
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IGS-C-PL-100
32. ISO 13623
,2009 Edition
: Pipeline transportation systems
33. IGS – M-PL – 006
, 1373 Edition
:Insolating joint specification
34. IGS – M-PL – 027
, 2009 Edition
:Anchor flange standard
35. IGS – M-PL – 010
, 1385 Edition
:3 Layer PE coating system
36. IGS – M-PL – 016
, 1386 Edition
:Modified bitumen enamel coating system
37. IGS-E-TP-010-1
, 1372 Edition
: 3 layer PE coating system
38. IGS-E-TP-010-2
, 1372 Edition
: 3 layer PE coating system
39. IGS-C-TP-010-AMND 2
, 1388 Edition
: 3 layer PE coating system
40. IGS-M-TP-016
, 1386 Edition
: Modified bitumen enamel coating system
for line pipe
41. IGS-R-TP-014
, 1387 Edition
:
Selection of external coating for buried
pipe line
42. IGS-M-TP-014-3
, 1388 Edition
: PE heat shrinkable sleeve for coating of
field weld joints.
43. IGS-M-TP-014-6
, 1387 Edition
: PE heat shrinkable sleeve for temp up to
600C
44. IGS-M-TP-014-7
, 1387 Edition
:PE heat shrinkable sleeve for temp up to
500C
45. IGS-M-TP-014-2-A
, 1378 Edition
: Polymer bitumen membrane
46. IGS-M-TP-014-2-C
, 1387 Edition
3 ply co –extruded plastic tape field joint and
rehabilitation of steel pipe line
47. IGS-M-TP-014-5
, 1389 Edition
: Hand applied tape (hot)
48. IGS-M-TP-014-4
, 1385 Edition
: Hand applied two layer PE tape .
49. IPS-C-PI-270
, 1386 Edition
: Welding of transportation pipeline
50. IPS-E-PI-140
, 1386 Edition
: Onshore of transportation pipeline
51. ASTM D 4285
, 1983 Edition
: Test method for indication oil of water in
compressed air .
52. NACE PP 0287
, 2002 Edition
: Field measurement of surface profile of
abrasive blast – cleaned steel surfaces
using a replica tape
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Inspection of thickness (attachment 1)
( * SL &
)
A.1 General
The inspection consists of measuring the FJC.
A.2 Equipment
A magnetic, electromagnetic or ultrasonic measuring instrument with ±10%
reading shall be used.
The instrument shall be calibrated for the coating thickness to be measured.
A.3 Procedure
At the start of each shift, the instrument readings shall be checked using
calibrated plates and shims of the same thickness range as the FJC and if
necessary be adjusted.
On each FJC to be inspected, a total of 8 measurements shall be carried out on
the body of the pipe.
The measurements shall be taken at points distributed along for equally spaced
longitudinal lines at the pipe length with two circumferential lines, one on each
side of the bead.
In addition, four additional measurements shall be carried out on a
circumferential line on top of the weld bead.
Note for measuring thickness of less than 1 mm, the surface profile of the joint
shall be taken into account for calibration.
A.4 Results
The minimum value for the body and for the weld bead shall be recorded.
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Holiday detection test (attachment 2)
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B.1 General
The test consists of detecting any porosity of the FJC using a scanning
electrode energised by a high – arc voltage.
Defects shall be detected by a spark occurring between the steel and the
electrode at the defect, accompanied by a sound and / or light signal.
B.2 Equipment
The equipment shall consist of:
- Adjustable high – voltage holiday detector with ± 10% reading accuracy,
equipped with a sound and / or light signal;
- Scanning electrode in the from metal brush, coiled spring with continuous
spirals or conductive rubber conforming to the shape of the joints;
- Conductors which are used to connect the joint to an earth electrode.
B.3 Procedure
The test shall be performed on a coating that is free from surface moisture.
The instrument (holiday detector) and earth shall be connected to the coated
pipe. The scanning electrode shall be passed over surface of the coating to be
inspected with a continuous relative movement not exceeding 300 mm/s.
The electrodes shall not be damaged and shall be in constant touch with the
coating.
At the time of the test, the voltage shall be set at the value depending on the
material and the nominal thickness of the coating.
At the start of each shift, the instrument shall be verified by a certified
voltmeter and adjusted if necessary.
B.4 Results
The number of holidays shall be recorded.
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Peel strength test (attachment 3)
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D.1 Measurement of the peel strength with a tensile testing machine
D.1.1 General
The test consists of measuring the force required for peeling the FJC from the
metal substrate of the joint at a constant rate of pull. When specified in clauses
10-17, the same method shall be used to measure the force required for
peeling the FJC from the plant coating at overlap.
D.1.2 Equipment
The equipment shall consist of:
- Tensile testing machine with which it is possible to record the peel force
with ±5% reading accuracy and which operates at a rate of pull of 10
mm/min
±1 mm/min , as in figure D.1 ( for small diameters ) or D.2
(for large diameters );
- Cutting tool (e.g. knife);
- Suggested equipment as in figure D.1 or D.2
D.1.3 Procedure
D.1.3.1 General
The peeling test for ambient temperature shall be performed at 230C±20C.
The peeling test for maximum design temperature (if > 300C) shall be
performed at maximum design temperature ± 20C.
Peeling test for other temperatures may be performed after agreement between
the applicator and end user.
The temperature shall be measured by means of an adapted on the external
surface of the joint at the root of the peeled strip.
D.1.3.2 Small diameter pipes
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A pipe ring 200mm in length shall be cut from the pipe. A sample coating
strip shall be cut in the circumferential direction of the pipe ring measuring a
minimum of 160 mm in length and 20 mm to 50 mm in width.
The pipe ring shall be free to rotate about its axis as shown in figure C.1. The
cut end of the coating strip shall be secured to one of the gripping of the
testing machine and peeled perpendicular to the pipe axis.
D.1.3.3 Large diameter pipes
The pipe shall be supported during the test to prevent movement.
A sample coating strip shall be cut in the circumferential direction of the pipe
measuring a minimum of 160 mm in length and 20 mm to 50mm in width.
The cut end of the coating strip coating shall be secured to one of the gripping
jaws of the testing machine and peeled perpendicular to the pipe axis.
D.1.4 Results
The peel force data for 140mm of peeling shall be divided into seven intervals
of 20 mm and the first and last intervals discarded. The peel strength shall be
calculated from remaining data.
The average peel strength shall be the arithmetic mean over the 100 mm
length. If this value is not automatically determined, the arithmetic mean may
be estimated from the 20 mm bands across the 100 mm length.
The average peel strength shall meet the requirements of tables given in
clauses 10-17 and on single point in the 100 mm length shall be more than
30% below the specified value.
D.2 Measurement of the peel strength with a spring balance
D.2.1 General
The method consist of measuring the force required for peeling the field joint
coating from the metal substrate with a spring balance at a constant rate of
pull. When specified in clauses 10-17, the same method shall be used to
measure the force required for peeling the FJC from the plant coating overlap.
D.2.2 Equipment
The equipment shall consist of:
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IGS-C-PL-100
- Spring balance with an accuracy of ±10% with a clamp , as in figure D.3;
- Cutting tool (e.g. knife).
D.2.3 Procedure
The test shall be performed at a temperature of 23±2. If provision has been
made to perform this test outside this temperature range, the method described
shall be adapted, after agreement between the applicator and purchaser, if
necessary.
The temperature shall be measured by means of an adapted probe, on the
external surface of the joint at the root of the peeled strip (evaluation on 100
mm).
From the joint, a strip of coating 20-50 mm wide perpendicular to the axis of
the joint shall be cut.
The strip shall be separated over a circumferential length of approximately
20 mm.
The separated part of the coating shall be secured in the clamp of the spring
balance.
The coating shall be peeled off with a peeling rate of 10mm/min perpendicular
to the surface to the pipe. Over a distance of 10 mm every 6 s the peel force
shall be recorded.
D.2.4 Results
The peel strength, in Newton per mm, shall be calculated as the arithmetic
taken over the 10 recorded peel forces.
The peel strength in N/mm shall be recorded.
Adhesion test –resistance to removal
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(Adhesion test – resistance to removal (attachment 4)
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C.1 General
The test consists of determining the adhesion of the FJC by a destructive
process.
C.2 Equipment
The equipment shall consist of:
- Utility knife (e.g. with a stiff straight blade);
- Steel rule, if required;
- Steel rod, if required.
C.3 Procedure
The adhesion test shall be done at 23±2 unless otherwise agreed.
The test area shall consist of any coated area on the component or test sample
that is free from all defects and with the correct dry film thickness.
Using a sharp- bladed utility knife against a steel rule if necessary, straight
30mm to 50mm cuts shall be made in the coating through to the metal surface
to from an × with an angle of approximately 300 at the intersection point.
The point of the utility knife shall be inserted horizontally (i.e. the flat of the
blade) under the coating at the point of intersection of the cuts such that the
blade point is at the metal surface.
A levering action against a fulcrum ( such as a steel rod) shall be used to force
the flat point of the blade up from the metal surface describing a single,
vertical (i.e. at 900C to the surface) motion in an attempt to pries the coating
off.
C.4 Result
The adhesion of the coating shall be determined by the following rating
system (see figure C.1).
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2. Health, Safety and Environmental Management System (HSE-MS), International
Association of Oil & Gas Producers
3. HSE Management-Guidelines for working together in a contract environment-report
NO.6.64/291 September 1999 OGP
4. "HSE- evaluation of contractor HSE" Volume HSE management System Shell
Group
5. "HSE-evaluation of Contractors" NORSOK Standard (S-006), Rev.1, October 2000,
www.nts.no/norsok
6. Harold E.Roland, Brian Moriarty "System Safety Engineering and management",
John Wiley & Sons, USA,1900
7. Construction Safety and Environmental Management Program, The office and
Environmental Health and Safety/Brown University, 2005 ed.
8.
General Conditions of Contract For regular and occupational Contractors,
University of Canterbury/ Health and safety manual Appendix 1
9. Safety Reference manual Contractors Insurance Group, Safety Management
Division.
10. Contractor OH&S Requirement Occupational Health and safety Program,
Northwood Pulp Mill.
11. Contractor Health Safety and Environment Pre –Qualification Canadian Association
Petroleum, November 2001, www.capp.ca
12. Health, Safety and Environment (HSE) During Construction Norsok Standard,
January 1996
13. Occupational Health & safety Assessment Series, OHSAS 18001:2007
14. Quality Management System Requirements, ISO 9001:2008
15. Environment Management System Requirements, ISO 14001:2004
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1- CGS: City gate station
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2-TBS: Town board station
3-DRS: District regulating station
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