M. S. RAMAIAH INSTITUTE OF TECHNOLOGY BANGALORE-54 Autonomous Institute, Affiliated to VTU SYLLABUS (For the Academic year 2015 - 2016 III and IV Semester B. E. CHEMICAL ENGINEERING 1 M.S. RAMAIAH INSTITUTE OF TECHNOLOGY, BANGALORE – 560 054 DEPARTMENT OF CHEMICAL ENGINEERING 1. History of the Institute: M. S. Ramaiah Institute of Technology was started in 1962 by the late Dr. M.S. Ramaiah, our Founder Chairman who was a renowned visionary, philanthropist, and a pioneer in creating several landmark infrastructure projects in India. Noticing the shortage of talented engineering professionals required to build a modern India, Dr. M.S. Ramaiah envisioned MSRIT as an institute of excellence, imparting quality and affordable education. MSRIT being a part of Gokula Education Foundation, has grown over the years with significant contributions from various professionals in different capacities, ably led by Dr. M.S. Ramaiah himself, whose personal commitment has seen the institution through its formative years. Today, MSRIT stands tall as one of India’s finest names in Engineering Education and has produced around 35,000 engineering professionals who occupy responsible positions across the globe. 2. History of the Department: Instituted in 1978, the Department was the first to offer a course in Chemical Engineering by a selffinancing engineering institution in Bangalore and the fifth in MSRIT. Since its inception the department has moved steadily towards the fulfillment of its mission and is emerging as a significant player in the academic landscape of Chemical Engineering education in our country. The Department is certified thrice in succession by the National Board for Accreditation, once by National Assessment and Accreditation Council and is also ISO 9001:2008 certified for imparting quality education. Over 1900 students have graduated in 32 batches. The Department has secured majority of the university ranks. The expertise of the faculty covers a wide range of disciplines and they are engaged in cutting edge technological research. The average experience of faculty in the department is more than twenty years and they are alumni of IISc, IIT and NITs. The Department follows Outcome Based Education system which is designed for students to achieve the specified outcomes of the course. Enriching insights by eminent dignitaries from the practicing world is arranged under the activities of Society of Chemical Engineers, a body comprising of chemical engineering community of the institute. The Department is approved as Research Center by VTU for higher qualifications like M.Sc. Engg. (by Research and Ph.D. degrees. Research Projects from DRDO, AICTE and VTU have been successfully completed. The Annual Technical Symposium organized by the department for students – RASAYAN encompasses a plethora of events such as Paper presentations, Poster presentations, M.S. Ramaiah Memorial Technical Quiz etc to challenge the young minds. The Bangalore Regional Centre of the Indian Institute of Chemical Engineers is functioning from this Department for more than a decade. The country’s most prestigious event in Chemical Engineering, Indian Chemical Engineering Congress - CHEMCON-2011 was organized here. The department offers excellent infrastructure and students have won various prestigious awards, international internships and high accolades for innovative projects. 2 3. Faculty List: Sl. Name of the Faculty No. 1 Dr. Archna 2 Dr. Y J Rao 3 Dr. V.Venkatesham 4 Sri. S. Swaminathan 5 Sri. Ravi Sadasivan 6 Sri. K.A. Badarinarayana 7 Dr. G. M. Madhu 8 Dr. Brijesh 9 Dr. Rajeswari M. Kulkarni 10 Sri. Ramasivakiran Reddy 11 Sri. Koteswara Rao Jammula 12 Smt.V. Shravanti 13 Ms. Annapurna S M Qualification Designation M.E, Ph.D. M. E, Ph.D. M. E, Ph.D. M. E. M.S.(Research), (Ph.D.) M.Tech. M.E., Ph.D. M.Tech., Ph.D. M.Tech, Ph.D. M.Tech. (Ph.D). M.Tech., (Ph.D). M.Tech., (Ph.D). M.Tech. Professor and Head Professor Emeritus Associate Professor Associate Professor Associate Professor Associate Professor Associate Professor Associate Professor Assistant Professor Assistant Professor Assistant Professor Assistant Professor Assistant Professor 4. Vision & Mission of the Institute: The Vision of MSRIT: To evolve into an autonomous institution of international standing for imparting quality technical education. The Mission of the Institute in pursuance of its Vision: MSRIT shall deliver global quality technical education by nurturing a conducive learning environment for a better tomorrow through continuous improvement and customization. 5. Vision & Mission of the Department: Vision: To be a leading chemical engineering centre for quality technical education and progressive research at global level. Mission: 1. To provide a state of art environment and a rigorous academic program that trains students to excel in fundamental science, chemical and allied engineering fields. 2. To offer programme that inculcates creative thinking and lifelong learning, contributing to the advancements of chemical sciences and its application. 3. To foster principles of sustainability and promote environmentally benign technologies for the benefit of society. 3 6. Process of deriving the Vision & Mission of the Department: Institute’s Vision and Mission Department Faculty Alumni Definition of of Vision and Mission of the department by the committee Industry Students Management 7. Process of Deriving the PEO’s of the Programme: Institute Vision & Mission Department Vision & Mission Committee formation & preparation of questionnaire Conduction of survey Students Industry Alumni Collect data (Department Committee) Deliberate Analyze and summarize the data in Board of Studies Approved in Academic Council & Governing Council PEOs 4 8. PEO’s of the programme offered: The B.E. Chemical Engineering Program at M. S. Ramaiah Institute of Technology aims to provide a strong foundation of scientific and technical knowledge in a state of art learning ambience. It equips the graduates with problem solving abilities, teamwork, and communication skills necessary throughout their careers. They are consistent with the following Educational Objectives: 1. To provide a strong foundation and understanding of the fundamental principles of mathematics, science, and engineering enabling graduates to pursue their careers as practicing chemical engineers in Chemical and Allied Engineering Industries. 2. To produce graduates who are prepared to pursue their post graduation and Research in the fields of Chemical Engineering and Petrochemicals, Material Science, Biotechnology, Nanotechnology, Environmental Engineering, any emerging allied areas and Business. 3. To produce graduates who posses skills with contemporary grounding in professional responsibility, ethics, global and societal impact of engineering decisions to assume professional leadership roles and administrative positions. 4. To provide students with opportunities to participate in various multidisciplinary teams and to develop and practice written and oral communication skills. 9. Process of deriving PO’s: The Programme outcomes are defined by taking feedback from faculty, alumni, Industry, professional bodies, guidelines suggested by regulatory bodies (UGC, AICTE, VTU and Graduate Attributes suggested by National Board of Accreditation. The established PEO’s are in line with programme educational objectives. The following Figure indicates the information flow. 5 10. PO’s of the programme offered: The Chemical Engineering Graduates of MSRIT are expected to have the following abilities/ qualities. a. An ability to apply knowledge of mathematics, science and engineering fundamentals. b. An ability to design and conduct experiments, and to analyze and interpret experimental results with working knowledge of chemical process safety. c. An ability to design systems, components, or processes to meet specified objectives within all the realistic constraints of sustainable technology. d. An ability to identify, formulate, and solve complex chemical engineering problems. e. An ability to use techniques, skills and modern engineering tools necessary for engineering practice. f. An ability to understand the professional, societal and ethical responsibility. g. An ability to work as a member of multidisciplinary teams, and have an understanding of team leadership. h. To have good written and oral communication skills. i. An ability to understand the impact of engineering solution in a global, economic and societal context. j. An ability to have motivation and engage in lifelong learning. k. An ability to have knowledge of recent happenings/contemporary issues. l. To have the knowledge of project management and finance requirements and able to write project proposals. 11. Mapping of PEO’s & PO’s: Programme Educational Objectives 1 2 3 4 a X X b X X c d X X X Programme Outcomes e f g h i X X X X X 6 X X X X X X X j X k X X l X X X 12. Curriculum breakdown structure: 4% 3% 9% Humanites 18% 8% Basic Sciences 14% Engineering Sciences 44% 13. BOS composition as per VTU Guidelines: 7 SCHEME OF TEACHING AND EXAMINATION – III SEMESTER B.E. CHEMICAL ENGINEERING (2015-16 Sl. No. Subject Code Title of the Subject Credits (L:T:P Teaching Dept. Teaching hours/week L T P End Exam (Hrs Marks CIE SEE Total 1 CHMAT301 Engineering Mathematics – III 3:1:0 MAT 3 2 0 03 50 50 100 2 CHY302 Technical Chemistry -I 2:1:0 CHY 2 2 0 03 50 50 100 3 CH303 Chemical Process Calculations 3:1:0 CH 3 2 0 03 50 50 100 4 CH304 Momentum Transfer 3:1:0 CH 3 2 0 03 50 50 100 5 CH305 Materials Science 3:0:0 CH 3 0 0 03 50 50 100 6 CH306 Process Equipment Drawing 0:1:2 CH 0 2 3 03 50 50 100 7 CHL304 Momentum Transfer Laboratory 0:0:2 CH 0 0 3 03 50 50 100 8 CHYL302 Technical Chemistry-I Laboratory 0:0:2 CHY 0 0 3 03 50 50 100 14 10 9 25 8 SCHEME OF TEACHING AND EXAMINATION – IV SEMESTER B.E. CHEMICAL ENGINEERING (2015-16 Teaching hours/week Credits (L:T:P Teaching Dept. L T P End Exam (Hrs Engineering Mathematics- IV 3:1:0 MAT 3 2 0 CH402 Chemical Engineering Thermodynamics 3:1:0 CH 3 2 3 CH403 Process Heat Transfer 3:1:0 CH 3 4 CH404 Mechanical Operations 3:1:0 CH 5 CHY405 Technical Chemistry-II 2:1:0 6 CHL403 Heat Transfer Laboratory 7 CHL404 8 CHYL405 Sl. No. Subject Code 1 CHMAT401 2 Title of the Subject Marks CIE SEE Total 03 50 50 100 0 03 50 50 100 2 0 03 50 50 100 3 2 0 03 50 50 100 CHY 2 2 0 03 50 50 100 0:0:2 CH 0 0 3 03 50 50 100 Mechanical Operations Laboratory 0:0:2 CH 0 0 3 03 50 50 100 Technical Chemistry-II Laboratory 0:0:2 CHY 0 0 3 03 50 50 100 14 10 9 25 Legend: MAT-Mathematics, CHY-Chemistry, CH-Chemical Engineering, L-Lecture, T-Tutorial, P-Practical, CIEContinuous Internal Evaluation, SEE-Semester End Examination. 9 III Semester ENGINEERING MATHEMATICS – III Sub Code: Credit: CIE: CHMAT301 3:1:0 50 Marks Contact Hours: 70 SEE: 50 Marks Pre-requisites: Engineering Mathematics I and II Course coordinator: Mathematics Department Course Objectives: The students will 1. Learn to solve algebraic, transcendental and ordinary differential equations numerically. 2. Learn to fit a curve, correlation, regression for a statistical data. 3. Learn to represent a periodic function in terms of sines and cosines. 4. Understand the concepts of continuous and discrete integral transforms in the form of Fourier and Z-transforms. 5. Understand the concepts of calculus of functions of complex variables. Course Content: Unit I Numerical solution of Algebraic and Transcendental equations: Method of false position, Newton - Raphson method. Numerical solution of Ordinary differential equations: Taylor series method, Euler & modified Euler method, fourth order Runge-Kutta method. Statistics: Curve fitting by the method of least squares, fitting a linear curve, fitting a parabola, fitting a Geometric curve, Correlation and Regression. Unit II Fourier Series: Convergence and divergence of infinite series of positive terms. Periodic functions, Dirichlet conditions, Fourier series of periodic functions of period 2π and arbitrary period, Half range Fourier series, Practical harmonic analysis. Unit III Fourier Transforms: Infinite Fourier transform, Infinite Fourier sine and cosine transforms, properties, Inverse transforms, Convolution theorem, Parseval identities (statements only. Z-Transforms: Definition, standard Z-transforms, Single sided and double sided, Linearity property, Damping rule, Shifting property, Initial value and Final value theorems, Inverse Ztransforms, Application of Z-transforms to solve difference equations. 5 Unit IV Complex Variables - I: Functions of complex variables ,Analytic function, Cauchy-Riemann Equations in cartesian and polar coordinates, Consequences of Cauchy-Riemann Equations, Construction of analytic functions. Transformations: Conformal transformation, Discussion of the transformations w = z2, w= ez and 𝑤 = 𝑧 + 𝑎2 𝑧 (z ≠ 0, Bilinear transformations. Unit V Complex Variables-II: Complex integration, Cauchy theorem, Cauchy integral formula. Taylor & Laurent series(statements only. Singularities, Poles and residues, Cauchy residue theorem (statement only. Text Books: 1. Erwin Kreyszig – Advanced Engineering Mathematics – Wiley publication – 10th edition-2015. 2. B. S. Grewal – Higher Engineering Mathematics – Khanna Publishers – 42nd edition – 2012. References: 1. Glyn James – Advanced Modern Engineering Mathematics – Pearson Education – 4th edition – 2010. 2. Dennis G. Zill, Michael R. Cullen - Advanced Engineering Mathematics, Jones and Barlett Publishers Inc. – 3rd edition – 2009. 3. Dennis G. Zill and Patric D. Shanahan- A first course in complex analysis with applications- Jones and Bartlett publishers-second edition-2009. Course Outcomes: On successful completion of this course students S. No. 1. 2. 3. 4. 5. Course Outcome Programme Outcomes Satisfied Should be able to solve the problems of algebraic, transcendental a,b,e,k and ordinary differential equations using numerical methods. Fit a suitable curve by the method of least squares and determine a,b,c,g the lines of regression for a set of statistical data. Find the Fourier series expansion of a function in both full range and half a,c,f range values of the variable and obtaining the various harmonics of the Fourier series expansion for the given numerical data. Find Fourier transforms, Fourier sine and Fourier cosine transforms of e,f,j,k functions and solving difference equations using Z-transforms. Find singularities of complex functions and determine the values of a,b,c,e,h integrals using residues. 6 TECHNICAL CHEMISTRY-I Sub Code: Credit: CIE: CHY302 2:1:0 50 Marks Contact Hours: 56 SEE: 50 Marks Pre-requisites: Engineering Chemistry Course coordinator: Chemistry Department Course Objectives: The students will 1. Study the basic colligative properties; determine the effects of solutes on boiling point, freezing point, and osmotic pressure and to calculate the molecular weight of the unknown solute using freezing point depression. 2. Study liquification, colloidal systems and properties 3. Study of different types of organic reactions and isomerism in organic compounds. 4. Study of various organic named reactions used in different industries to synthesize organic molecules, drugs etc. 5. Study the use of plants as a source of natural dyes, and synthesis of various dyes, manufacture of soap and detergents, cleaning action of the soaps. Course Content: Unit-I Chemical thermodynamics Dilute solutions, Colligative properties, lowering of vapour pressure-Raults law-Determination of M.W. Elevation of B.P Depression of freezing point determination of M.W, Osmotic pressuredetermination of molecular weight and experimental measurements. Isotonic solutions and abnormal M.W. Unit- II Liquification and the properties of liquids, Colloids, Physical properties and molecular structure. Unit –III Organic Reaction Mechanism: Introduction, Types of reactions with mechanism-Addition, Substitution and Elimination. Basics of stereochemistry-Isomerism-Structural,-Structural, chain, positional, functional, metamerism, tautomerism and ring-chain isomerism. Stereo isomerism-cis-trans isomerism, optical activity of organic compounds, optical isomerism, Configuration- R,S and E, Z. Conformation. Unit –IV Industrially Important Organic reactions: Beckmann Rearrangement, Perkin reaction, The Hofmann rearrangement, Reamer-Tiemann reaction, Cannizzaro reaction, Skraup synthesis, The Diels-Alder reaction, Aldol condensation. Unit –V Organic Materials of industrial importance: Dyes-classification–modern theory of colour; Synthesis of methyl orange; congo red, malachite green, indigo and Alizarin. 7 Oils-Fats Analysis of Oil; Sapanification value, Iodine and acid value of oils, Solvent extraction of oils, refining of oils, Hydrogenation of oils Soaps and detergents: Manufacture of soap, Continous jet sapanification method, mechanism of cleaning action of soap, detergents manufacture, cationic, anionic and non ionic detergents. Text Books: 1. Morrison B.R. and Boyd L.L., Organic Chemistry 6 th Edition, ELBS, New Delhi, 1999. 2. B.R. Puri, L.R. Sharma & Pathania, M.S., Principles of Physical Chemistry, 33rd Ed., S. Nagin chand & Co., 1992. 3. House, H.O., Modern synthetic reactions, ULBS Publishers, New Delhi. Reference Books: 1. Sykes Peter, Organic Reactions Mechanism, ULBS Publishers, and New Delhi. 2. Finar, Organic Chemistry Vol I & II ULBS Publishers, New Delhi. 3. Sharma B.K., Industrial Chemistry, 11TH edition, Chand S, and Co. New Delhi, 2001. 4. Tiwari Melhotra and Vishnoi, Organic Chemistry, 7 th Edition, Chand S. and Co. New Delhi, 1996. 5. Bahl, A. and Bahl B.S., A Text Book of Organic Chemistry, 15th Edition.S. Chand and & Co, New Delhi, 1998. 6. Bikerman, J.J., Surface Chemistry: Theory and Applications, Academic press, New York, 1972. 7. Adamson, A.W., Physical Chemistry of Surfaces, Interscience Publishers Inc. New York. Course Outcomes: On successful completion of this course students will be able to S. No. Course Outcome Programme Outcomes Satisfied 1. Explain the effects of solutes on boiling point, freezing point, and a,c,g,i,k osmotic pressure and to calculate the molecular weight of the unknown solute using freezing point depression. 2. Explain catalytic reactions and the manufacture of dyes and a,b,c,g,l applications in industry. 3. Write reaction mechanisms in various types of reactions. a,c,g,k 4. Identify the different organic reactions using the various industries a,c,e,g,j in the manufacture of drugs and organic compounds. 5. Explain manufacture of soap and detergents, and their cleaning action mechanism. 8 a,b,c,e,g,j CHEMICAL PROCESS CALCULATIONS Sub Code: Credit: CIE: CH303 3:1:0 50 Marks Contact Hours: 70 SEE: 50 Marks Pre-requisites: Nil Course coordinator: Chemical Engineering Department Course Objectives: The students will 1. Learn basic principles involving units and dimensions; Expressing compositions of mixtures; Graphs used for data representation in chemical engineering 2. Learn laws related to about the behavior of gases, liquids and solids; Representation of vapour-gas mixtures 3. Understand systematic skills, enhance confidence, and generate careful work habits in solving problems involving different unit operations 4. Learn to adapt above procedures in solving problems involving chemical reactions. 5. Learn what energy balances are, and how to apply them and finally, to learn how to deal with the complexity of larger problems. Course Content: Unit I Basic Chemical Calculations: Fundamentals and derived units. Conversion of units. Dimensional consistency of equations. Dimensionless groups and constants. Conversion of equations. Concept of mole, mole fraction etc. Compositions of mixtures of solids and liquids and gases. Concept of molarity, molality, normality and ppm. Use of semilog and log-log graphs, Triangular graphs. Unit II Vapour-Gas Concepts: Ideal gas law calculations, Vapour pressure concepts and calculations for miscible and immiscible systems. Humidity related terms, humidity chart, humidification and dehumidification operation. Unit III Material Balance Without Reaction: General material balance equation for steady and unsteady states. Typical Steady state material balances in mixing, evaporation, drying, distillation, absorption, extraction, crystallization and evaporation. Material balances involving Bypass, Recycle and Purging. Unit IV Steady State Material Balance With Reaction: Principles of stoichiometry, Concept of limiting and excess reactants and inerts, fractional and percentage conversion, fractional yield and percentage yield, Selectivity, related Problems – without reactions and with reactions. Fuels and Combustion: Ultimate and Proximate analysis of fuels, Calculations involving burning of solid, liquid and gaseous fuels, excess air, Air – fuel ratio calculations. 9 Unit V Energy Balance: General Steady State Energy Balance equation, Thermophysics: Heat Capacity, Thermochemistry and laws. Heat Capacity. Enthalpy, Heat of Formation, Heat of Reaction, Heat of Combustion and Calorific Value. Heat of Solution, Heat of Mixing, Heat of Crystallization. Determination of ∆HR at standard and elevated temperature. Theoretical and flame temperatures and adiabatic flame temperature. Text Books: 1. Hougen, O.A., Waston, K.M. and Ragatz, R.A., Chemical Process Principles Part – I, Material and Energy Balances, Second Edition, CBS publishers and distributors, New Delhi, 1995. 2. Himmelblau, D.M., Basic Principles And Calculations In Chemical Engineering, 6 th Edition, Prentice Hall Of India, New Delhi, 1997. Reference Books : 1. Bhatt, B.L. and Vora, S.M., Stoichiometry (SI Units, Third Edition, 1996, Tata Mc Graw Hill Publishing Ltd., New Delhi, 1996. 2. Richard M. Felder and Ronald W. Rousseau, Elementary Principles of Chemical Processes, John Wiley & Sons,3rd Edition, 2005. Course Outcomes: On successful completion of this course students will be able to S. No. Course Outcome Programme Outcomes Satisfied 1. Clear idea of various types of unit systems and they will be able to a convert units from one form of the unit to other and able to find the equations for fitting data. 2. Sound strategy for solving problems involving gases, vapours etc. a,b,d,i,j 3. Adopt the tools learned from the course to solve numerical a,b,c,e,j,k problems which contain one or more unit operations. 4. Ability to solve material balance problems involving reactions a,b,c,d,e,f,i,j,k 5. Develop mathematical relations for both mass and energy balances a,b,c,d,e,f,i,j,k for different processes. 10 MOMENTUM TRANSFER Sub Code: Credit: CIE: CH304 3:1:0 50 Marks Contact Hours: 70 SEE: 50 Marks Pre-requisites: Engineering Mathematics Course coordinator: Chemical Engineering Department Course Objectives: The students will 1. Understand concepts on nature and types of fluids, stress and velocity relations, boundary layer relations, pressure concepts and measurement of pressure by various experimental methods and by mathematical relations and enhancement of problem solving skills. 2. Understand relationship between kinetic energy, potential energy, internal energy and work complex flow systems using Bernoulli’s equation with application to industrial problems. 3. Understand clear concepts on Flow of incompressible fluids in conduits and thin layers and friction factor variations with velocity and friction losses using Bernoullis Equations and they will be demonstrated experimentally. 4. Study Flow of compressible fluids, Dimensional analysis, Dimensional homogeneity and various dimensionless numbers and their applications. 5. Understand principles and working of various types of pumps, transportation and metering of fluids using various experimental techniques and applications to industry. Course Content: Unit I Fluid Statics And Its Application: Concept of unit operation, concept of momentum transfer, nature of fluids and pressure concept, variation of pressure with height – hydrostatic equilibrium, barometric equation, measurement of fluid pressure – manometers. Fluid Flow Phenomena: Types of fluids – shear stress and velocity gradient relation, Newtonian and Non Newtonian fluids, Viscosity of gases and liquids. Types of flow-laminar and turbulent flow, Reynolds stresses, Eddy viscosity, Flow in boundary layers, Reynolds number, Boundary layer separation. Unit II Basic Equations Of Fluid Flow: Average velocity, mass velocity, continuity equation, Euler and Bernoulli’s equations, Modified equation for real fluids with correction factors. Pump work in Bernoulli’s equations. Angular momentum equation. Unit III Flow of Incompressible Fluids In Conduits And Thin Layers: Laminar flow through circular and non circular conduits. Hagen-Poisuelle equation, Laminar flow of non Newtonian liquids, turbulent flow in pipes and closed channels, friction factor chart. Friction from changes in velocity or direction. Form friction losses in Bernoulli’s equation. Flow of fluids in thin layers. 11 Unit IV Flow of Compressible Fluids: Continuity equation, concept of Mach number, Total energy balances, Velocity of sound, ideal-gas equations. Flow through variable area conduits, Adiabatic frictional flow. Isothermal frictional flow (elementary treatment). Dimensional Analysis: Dimensional homogeneity, Rayleigh and Buckingham-π method. Significance of different dimensionless numbers. Elementary treatment of similitude between model and prototype. Unit V Transportation and Metering Of Fluids: Pipes, fittings and valves, measurement of liquid and gas flow rates by orifice meter, Venturi meter, Rota meter and Pitot tube. Flow through open Channels- weirs and notches. Performance and characteristics of pumps–positive displacement and centrifugal pumps. Fans, compressor and blowers. Introduction to Unsteady State Flow– Time to empty the liquid from a tank. Text Books: 1. McCabe, W.L., Unit operations of Chemical Engineering, 5th Edition, McGraw Hill, New York, 1993. 2. Kumar, K.L, Engineering Fluid Mechanics, 3rd Edition, Eurasia publishing House (P Ltd., New Delhi., 1984. Reference Books: 1. Coulson and Richardson J.F., Chemical Engineering Vol. 1, 3rd edn., Pergamon Press, 1991. 2. Badger, W.I. and Banchero, J.T., Introduction to Chemical Engineering, Tata Mc Graw Hill, New York, 1997. 3. Foust, A.S., Principles Of Unit Operation, III Edition, John Wiley and Sons, New York, 1997. 4. Bansal, R.K., Fluid Mechanics and Hydraulic Machines, 7th Edition, Laxmi Publications, 2007. Course Outcomes: On successful completion of this course students will be able to S. No. 1. 2. 3. 4. 5. Course Outcome Programme Outcomes Satisfied Analyze different types of fluids and they will be able to measure pressure a,b,d,e,i,k difference for flow of fluids. Understand and analyze the relationship between kinetic and potential a,b,c,d,e,k energy, internal energy, work, and heat in complex flow systems using Bernoulli’s equation, perform macroscopic energy balances. Analyze and calculate friction factor for different types of flow in various a,b,c,d,e,f,i,k types of constructions. Develop mathematical relations using Dimensional analysis by Rayleighs a,d,i and Buckinghm –π method. Have knowledge on various types of pumps, transportation and metering a,b,c,d,e,i,k devices for fluid handling. 12 MATERIALS SCIENCE Sub Code: Credit: CIE: CH305 3:0:0 50 Marks Contact Hours: 42 SEE: 50 Marks Pre-requisites: Engineering Chemistry Course coordinator: Chemical Engineering Department Course Objectives: The students will 1. Understand concepts on properties and selection of metals, ceramics, and polymers for design and manufacturing. 2. Study variety of engineering applications through knowledge of atomic structure, electronic structure, chemical bonding, crystal structure, x-rays and x-ray diffraction, defect structure. 3. Study Microstructure and structure-property relationships, Phase diagrams, heat treatment of steels. 4. Study detailed information on types of corrosion and its prevention. 5. Learn information on selection of materials for design and manufacturing. Course Content: Unit I Introduction: Introduction to Materials Science, Classification of Engineering Materials, Levels of Structure, Structure-Property relationship in materials, Primary and secondary bonds. Crystal Geometry and Structure Determination: Geometry of crystals- the Bravais lattices, Crystal directions and Planes- Miller indices, Structure determination-X – ray diffraction- Braggs Law, the power method. Unit II Crystal Imperfections: Point Imperfections, Line imperfections- edge and screw dislocations, Surface imperfections. Phase Diagram And Phase Transformations: Phase rule, Single component systems, Binary Phase Diagrams, Lever rule, Typical Phase diagrams for Magnesia-Alumina, Copper-Zinc, Ironcarbon system, Nucleation and growth, Solidification, Allotropic transformation, Cooling curves for pure iron, Iron-carbon equilibrium diagram, Isothermal transformations (TTT curves. Unit III Deformation of Materials: Metals - Elastic deformation, Plastic deformation, Dislocation and Strengthening mechanism, Failure – Fracture, Fatigue. Brittle fracture, Stress-Strain behavior, Plastic deformation Visco-elastic deformation, Fracture, Elastomer deformation. Unit IV Materials Processing: Metals and Alloys – Fabrications – Forming, Casting. Thermal Processing: Annealing, Heat treatment of Steels. Surface hardening methods. Ceramics – Fabrication and processing of glass Polymers – Polymerization, Additives, Forming methods, Fabrication of elastomers and fibres. 13 Unit V Corrosion And its Prevention: Electro-chemical corrosion, Galvanic cells, High temperature corrosion, Passivity, Corrosion rate and its prediction, Prevention of corrosion. Corrosion charts. Materials Selection and Design Considerations, Environmental considerations and recycling Text Books: 1. William D. Callister, Materials Science and Engineering: An Introduction, 6th Edition, Wiley, 2006. 2. Hajra Choudhary S. K., Material Science and Processes, Indian Book Distributing Co., 1982. Reference Books: 1. Van Vlack, H.L., Elements of Materials Science, 2 nd Edition, Addision-Wesly Publishing Company, NY, 1964. 2. Raghavan V., Material Science and Engineering- A First Course, 3rd Edition, Prentice Hall of India Pvt. Ltd., New Delhi, 1996. Course Outcomes: On successful completion of this course students will be able to S. No. 1 2 3 4 5 Programme Outcomes Satisfied Course Outcome Classify different types of engineering materials depending on structure property, crystal geometry and X-Ray diffraction Explain atomic structures, types of bonding and crystal imperfections. Draw phase diagrams of different metals, TTT curves and explain deformation of materials.( Suggest different type of heat treatment techniques depending on the type of the material and they can analyze different types of corrosions and suggest preventive methods. Select materials depending on type of application. 14 a,b,e,j,i,j,k b,c,d,e,h,k c,e,f,g,h,i,j,k,l f,g,i,k b,c,i,j,k,l PROCESS EQUIPMENT DRAWING Sub Code: Credit: CIE: CH306 0:1:2 50 Marks Contact Hours: 70 SEE: 50 Marks Pre-requisites: Engineering Drawing Course coordinator: Chemical Engineering Department Course Objectives: The students will 1. Learn to draw sectional views of the equipments, hatching and sectional planes, piping symbols, vessel enclosures and supports. 2. Learn to draw proportionate drawings of process equipments like distillation column and heat exchangers. 3. Learn to draw various assembly drawings of pipe joints, and valves. 4. Learn to draw centrifugal pump and gear pump drawings. 5. Learn basics of AutoCAD Course Content: Sectional Views: Representation of the sectional planes, sectional lines and hatching, selection of section planes and types of sectional views. Proportionate Drawing 0f Process Equipment: Equipment and piping symbols, vessel component, vessel opening, Manholes, Vessel enclosures, Vessel Support, jackets, Shell and tube heat exchanger, reaction vessel and Evaporator, Distillation column Assembly Drawing: Joints - Cotter with sleeve, cotter joint, Socket and Spigot joint, Stuffing box and Expansion joint (Screw type or Flanged type Valves - Stop Valve, Junction Stop Valve, Globe Valve, Stop cock and Gate Valve, Screw down Stop Valve, Rams Bottom safety Valve, Non – Return Valve. Pumps - Centrifugal pump, gear pump. AutoCAD: Introduction, Flanged joint, Union Joint. Text Books: 1. Gopal Krishna, K.R, Machine Drawing, 9th Edition, Subhas Stores, Bangalore, 1995. 2. Joshi, M.V., Process Equipment Design, 3rd Edition, Macmillan India Publication, New Delhi. Reference Books: 1. Walas, S.M., Chemical Process Equipment, Butterworth Heinemann Pub. 1999. 2. Ludwig E.E., Applied process Design, 3rd Edition, Gulf Professional Publishing, New Delhi, 1994. 3. Bhatt, N.D., Machine Drawing, 29th Edition, Charotar publishing House, Anand, 1995. 4. Maidargi, S.C., Chemical Process Equipment Design, Vol. I, PHI Learning Pvt. Ltd., 2012. 15 Note: AutoCAD for only Internal Assessment. In SEE 30% marks to be allocated for memory drawing and 70% marks for assembly drawing. Course Outcomes: The students will be well versed to do the following S. No. 1 2 3 4 5 Programme Outcomes Satisfied Course Outcome Clear idea of various types of conventions for drawing as per IS696 and chemical engineering symbols. Know the components of chemical process equipment and sketch them freehand.( Draw assembled views of couplings and pipe joints from views of individual parts. Draw assembled views of valves and pumps from views of individual parts. Be able to specify hardware and software requirements for computer aided drawing. 16 a,e c e e a,e MOMENTUM TRANSFER LABORATORY Sub Code: Credit: CIE: CHL304 0:0:2 50 Marks Contact Hours: 42 SEE: 50 Marks Pre-requisites: Engineering Mathematics Course coordinator: Chemical Engineering Department Course Objective: The student will perform experiment 1. To determine frictional losses in flow systems 2. Measure flow rate of incompressible fluids 3. To study pump characteristics. The experiments should be based on the following topics: 1. Friction in Circular Pipes 2. Friction in Non-Circular Pipes 3. Friction in Helical/Spiral Coils 4. Flow rate measurement using Venturi/ Orifice meters 5. Local velocity measurement using Pitot tube 6. Flow over Notches 7. Hydraulic coefficients – Open Orifice 8. Pressure drop in Packed bed 9. Minimum fluidization velocity-Fluidized bed 10. Study of characteristics for Centrifugal pump 11. Study of Pipe Fittings and their equivalent lengths 12. Reynolds apparatus 13. Positive displacement pump 14. Bernoulli’s apparatus Note: A minimum of 10 experiments are to be conducted. Course Outcomes: On successful completion of this course students will be able to S. No. 1 2 3 Course Outcome Determine energy loss due to friction in flow systems Measure flow rate of incompressible fluids Determine pump characteristics and recommend for specific usage. 17 Programme Outcomes Satisfied a,b,c,d,e,h,j,k a,b,d,e,h,j,k a,b,c,d,e,h,j,k TECHNICAL CHEMISTRY-I LABORATORY Sub Code: Credit: CIE: CHYL302 0:0:2 50 Marks Contact Hours: 42 SEE: 50 Marks Pre-requisites: Engineering Chemistry Course coordinator: Chemistry Department Course Objective: The student will perform experiments on 1. Determination of chloride, nickel and iron in samples. 2. Preparation of organic compounds acetanilide, P-amino benzoic acid 3. Analysis of oils and fats 4. Effect of salt on CST 5. Study of Kinetics of the reaction Following experiments are suggested: 1. Determination of Chloride content in the given sample of water using N/40 AgNO 3 2. Determination of partition coefficient of iodine between water and carbon tetrachloride. 3. Study of Kinetics of the reaction between K2S2O8 and KI. 4. Effect of Salt on the critical solution temperature of phenol-water system. 5. Determination of nickel as nickel dimethyl glyoximate gravimetrically (after separating Iron in the given stainless steel solution. 6. Determination of iron as ferric oxide gravimetrically (after separating copper in the given Chalcopyrite ore solution. 7. Preparation of acetanilide by acetylation of aniline using acetic anhydride. 8. Preparation of P-amino benzoic acid. 9. Analysis of oils and fats- acid value, and iodine value. 10. Estimation of carboxylic acid by Iodometric method 11. Adsorption of heavy metal ions (Cr+3 from solution using different adsorbents and estimation by colorimetry. Reference Books: 1. Arthur, I. Vogel’s Qualitative Inorganic analysis including elementary instrumental analysis, ELBS, Longmann group, 5th Edition, 1989. 2. Clair N. Sawyer and Perry L, McCarty, Chemistry for Environmental Engineering, Third Edition, McGraw-Hill Book Company, New York, 1978. Course Outcomes: On successful completion of this course students will be able to S. No. 1 2 3 4 5 Course Outcome Determination of chloride, nickel and iron in samples Preparation of organic compounds acetanilide, P-amino benzoic acid Analysis of oils and fats Effect of salt on CST Study of Kinetics of the reaction 18 Programme Outcomes Satisfied a,b,c,d,e,f,g,h,i,j,k a,b,d,f,g,h,i,j,k a,b,c,d,f,g,h,j,k a,c,d,f,g,h,j,k,l a,c,d,f,g,h,i,j,k,l IV Semester ENGINEERING MATHEMATICS – IV Sub Code: Credit: CIE: CHMAT401 3:1:0 50 Marks Contact Hours: 70 SEE: 50 Marks Pre-requisites: Engineering Mathematics I, II and III Course coordinator: Mathematics Department Course Objectives: The students will 1 Learn the concepts of finite differences, interpolation and it applications. 2 Understand the concepts of PDE and its applications to engineering. 3 Learn the concepts of consistency, methods of solution for linear system of equations and eigen value problems. 4 Learn the concepts of Random variable and probability distributions. 5 Construct the various tests essentially needed for the testing of small samples for the testing of hypothesis. Course Content: Unit I Finite Differences and Interpolation: Forward, Backward differences, Interpolation, NewtonGregory Forward and Backward Interpolation formulae, Lagrange interpolation formula and Newton divided difference interpolation formula (no proof. Numerical Differentiation and Numerical Integration: Derivatives using Newton-Gregory forward and backward interpolation formulae, Newton-Cotes quadrature formula, Trapezoidal rule, Simpson 1/3rd rule, Simpson 3/8th rules. Partial Differential Equations - I: Introduction to PDE , Solution of PDE – Direct integration, Method of separation of variables. Unit II Partial Differential Equations-II: Classification of second order PDE, Derivation of one dimensional heat and wave equations, Numerical solution of One - dimensional heat and wave equations, Two - dimensional Laplace equation, Poisson equation. Unit III Linear Algebra: Elementary transformations on a matrix, Echelon form of a matrix, rank of a matrix, Consistency of system of linear equations, Gauss elimination and Gauss – Siedel method to solve system of linear equations, eigen values and eigen vectors of a matrix, Rayleigh power method to determine the dominant eigen value of a matrix, diagonalization of a matrix, system of ODEs as matrix differential equations. Unit IV Random Variables: Random Variables (Discrete and Continuous, Probability density function, Cumulative density function, Mean, Variance, Moment generating function.. 19 Probability Distributions: Binomial distribution, Poisson distributions, Normal distribution, Exponential distribution, Uniform distribution, Joint probability distribution (both discrete and continuous, Conditional expectation. Unit-V Sampling Theory : Sampling, Sampling distributions, Standard error, Weak law of large numbers(without proof, Central limit theorem(no proof, Test of Hypothesis for means, Confidence limits for means, Student’s t-distribution, F-distribution, Chi-Square distribution as a test of goodness of fit. Text Books: 1. Erwin Kreyszig – Advanced Engineering Mathematics – Wiley publication – 10th edition-2015. 2. B.S.Grewal-Higher Engineering Mathematics-Khanna Publishers-42nd edition-2012 3. R.E. Walpole, R. H. Myers, R. S. L. Myers and K. Ye – Probability and Statistics for Engineers and Scientists – Pearson Education – Delhi – 8th edition – 2007. Reference Books: 1. Glyn James- Advanced Modern Engineering Mathematics-PearsonEducation-4th edition2010 2. Kishor S. Trivedi – Probability & Statistics with reliability, Queuing and Computer Science Applications – PHI – 2nd edition – 2002. 3. Murray R. Spiegel, John Schiller & R. Alu Srinivasan - Probability & Statistics Schaum’s outlines -2nd edition - 2007. Course Outcomes: On successful completion of this course students will be able to S. No. 1 2 3 4 5 Course Outcome Should be able to use a given data for equal and unequal intervals to find a polynomial function for estimation. Compute maxima, minima, curvature, radius of curvature, arc length, area, surface area and volume using numerical differentiation and integration. Solve partial differential equations analytically and numerically Find the rank of a matrix, test the consistency and the solution by Gauss elimination and Gauss Siedel iteration methods. Apply the concepts of probability distributions to solve the engineering problems. Use the concepts of sampling to enable a student to take a decision about the hypothesis. 20 Programme Outcomes Satisfied a,b,h a,b,c,f,i c,d,j f,g,h c,d,g,i CHEMICAL ENGINEERING THERMODYNAMICS Sub Code: Credit: CIE: CH402 3:1:0 50 Marks Contact Hours: 70 SEE: 50 Marks Pre-requisites: Nil Course coordinator: Chemical Engineering Department Course Objectives: The students will 1. Learn fundamentals of thermodynamics such as types of properties, processes and laws of thermodynamics for flow and non flow process. 2. Understand the clear concepts on P-V-T behavior, Equations of state, thermodynamic diagrams and compressibility charts, entropy, irreversibility and problem solving skills. 3. Learn the thermodynamic properties of pure fluids, energy relations and fugacity concepts and study the estimation of partial molar properties, property changes of mixing, and ideal and non ideal solutions. 4. Learn the fundamentals of phase equilibrium, concept of chemical potential and generation and consistency check for VLE data. 5. Understand fundamentals of chemical reaction equilibrium to find feasibility and extent of conversion for the industrial reactions. Course Content: Unit I Basic Concepts and First Law: System, surrounding, processes, state and properties- intensive and extensive properties, State and path functions, Reversible & irreversible processes, Zeroth law of thermodynamics. General statement of first law of thermodynamics, First law for cyclic process and non flow processes, Heat capacity. Derivation for closed system and steady state flow process- flow calorimeter and heat capacity. Unit II P-V-T Behaviour: P-V-T behaviour of pure fluids, Equations of state and ideal gas law, Processes involving ideal gas law: Constant volume, constant pressure, Constant temperature, adiabatic and polytropic processes, Equations of state for real gases: Van der Waals equation, Redlich – Kwong equation, Peng – Robinson equation, Virial equation, Principles of corresponding states, Generalized compressibility charts, Thermodynamic diagrams. Second Law of Thermodynamics: General statements of the Second law, concept of Entropy, Carnot’s principle, Calculations of entropy change, Clausius Inequality, Entropy and Irreversibility, Third law of thermodynamics. Unit III Thermodynamic Properties of Pure Fluids: Work function, Gibbs free energy, Fundamental property relations, Maxwells equations, Equations for U and H, Effect of temperature on U, G, H and S, Entropy heat capacity relations, Relationship between Cp, Cv, Clapeyron equation, GibbsHelmholtz equation, Fugacity and fugacity coefficient, determination of fugacity of pure fluids. 21 Properties of Solutions: Partial molar properties, estimation, Gibbs-Duhem equation, Chemical potential, Fugacity in solutions, Henry’s law and dilute solutions, Activity in solutions, Activity coefficients, Property changes of mixing, excess properties (Qualitative treatment Activity & Activity coefficients. Ideal and non-ideal solutions. Unit IV Phase Equilibria: Chemical potential, criterion for VLE for ideal solutions, Raoult’s law, P-x,y and T-x,y diagrams, Non ideal solutions- Azeotropes types, VLE at low pressures, VLE correlations- van laar, Margules and Wilson equation. Co-existence equation, G-D equation for VLE, Consistency tests, VLE at high pressures, Liquid-liquid equilibrium. Unit V Chemical Reaction Equilibrium: Reaction stoichiometry, Criteria of chemical reaction equilibrium, Equilibrium constant and standard free energy change, Effect of temperature, pressure on equilibrium constants and other factors affecting equilibrium conversion, Liquid phase reactions, Heterogeneous reaction equilibria, Phase rule for reacting system. Text Books: 1. Smith, J.M. and Vanness, H.C., Introduction to Chemical Engineering Thermodynamics, 5th Edition, McGraw Hill, New York 1996. 2. Narayanan, K.V., Textbook of Chemical Engineering Thermodynamics, Prentice Hall of India Private Limited, New Delhi, 2001. Reference Book: 1. Rao, Y.V.C., Chemical Engineering Thermodynamics, New Age International Publication, Nagpur, 2000. Course Outcomes: On successful completion of this course students will be able to S. No. 1 2 3 4 5 Programme Outcomes Satisfied Course Outcome Calculate the heat and work requirements for the given flow or non-flow processes. Analyze and find properties such as Pressure, Volume and temperature for equations of states and form the fundamentals of first law of thermodynamics.Calculate entropy for the processes, and various types of energies such as internal energy, enthalpy, Helmholtz free energy and Gibbs free energy. Differentiate between ideal and non-ideal solution and estimate partial molar properties. Generate Vapor Liquid Equilibrium data for ideal and non-ideal solutions and check for their consistency by various methods. Find the feasibility and extent of conversion for any reaction. 22 a,b,f,h,i,k a,b,c,d,f,I,j,k a,b,d,e,j,k a,b,c,d,e,j,k a,b,c,d,j,k PROCESS HEAT TRANSFER Sub Code: Credit: CIE: CH403 3:1:0 50 Marks Contact Hours: 70 SEE: 50 Marks Pre-requisites: Engineering Mathematics Course coordinator: Chemical Engineering Department Course Objectives: The students will 1. Study various modes of Heat transfer and their fundamental relations. Study conduction heat transfer and develop mathematical relations for different geometrical solids. 2. Understand properties of insulation and critical thickness of insulation. 3. Understand different types of heat transfer coefficients and their estimations in various types of flows in different geometries. Study the Boiling and condensation phenomenon. 4. Understand the working of Heat exchangers and to learn design of double pipe, shell and tube heat exchangers and design of evaporators and conduct experiments and to submit the report. 5. Understand the phenomenon of radiation, radiation shields and estimation of emissivity. Study the performance and types of evaporators. Course Content: Unit I Introduction: Various modes of heat Transfer. Conduction: Fourier’s law, Steady state unidirectional heat flow through compound walls, Numerical Problems. Heat conduction with heat generation in a slab, cylinder and sphere. Unit II Insulation: Properties of insulation materials. Types of insulation, Critical and optimum thickness of insulation. Extended Surfaces: Types of fins, fin efficiency. Fin effectiveness. Elementary treatment of unsteady state heat conduction- Biot number, Lumped heat capacity model, Unsteady state heat conduction through a slab, Numerical Problems. Unit III Convection: Individual and Overall heat transfer coefficients, LMTD, Empirical correlations for forced and natural convection. Analogy between momentum and heat transfer-Reynolds, Colburn and Prandtl. Heat Transfer With Phase Change: Boiling phenomenon, nucleate boiling and film boiling, Condensation- Film and drop wise condensation. Nusselt equation. 23 Unit IV Heat Transfer Equipment: Construction and working - Double pipe heat exchanger. Shell and tube heat exchangers. Condensers. Design of Heat Transfer Equipment: Elementary design of double pipe heat exchanger. Shell and tube heat exchanger and condensers. Unit V Evaporators: Types, Performance of tubular evaporator- evaporator capacity, evaporator economy, Multiple effect evaporators. Radiation: Properties and definitions, Stefan-Boltzmann law, Wein’s displacement law, Kirchoff’s law, View factors, Radiation between surfaces, Radiation involving gases and vapors. Radiation shields. Text Books: 1. McCabe, Unit Operations of Chemical Engineering, McGraw Hill, NY, 5 th Edition, 2000. 2. Coulson, J.M and Richardson, J.F, Chemical Engineering, Vol 1, Chemical Engineering, Pergemon and ELBS, 5th Edition, McGraw Hill, 2000. Reference Books: 1. Rao, Y.V.C., Heat Transfer, I Edition, University Press (India Ltd, New Delhi, 2000. 2. Hollman, J. P., Heat Transfer, 8th Edition. 3. Kern, D. Q., Process Heat Transfer, McGraw Hill, NY, 1965. Course Outcomes: On successful completion of this course students will be able to S. No. 1 2 3 4 5 Programme Outcomes Satisfied Course Outcome Write all fundamental heat transfer laws and relations. Derive equations for the calculation of heat flux and estimation of intermediate temperatures in multilayer systems. Calculate critical thickness of insulation and its significance. Derive relation for heat flow through fins and its relevance to industry. Application for various correlations of convective heat transfer to different problems. Estimate LMTD and heat transfer coefficients for different types of flows. Design Shell and tube and double pipe heat exchanger and Evaporator. Explain radiation in different type of solids and estimate emissivity. Perform emissivity calculation and also calculate the economy and capacity of evaporators. 24 a,b,i,j,k a,b,c,d,e,k a,c,d,e,f,g,i,j,k a,b,c,d,i,j,k a,c MECHANICAL OPERATIONS Sub Code: Credit: CIE: CH404 3:1:0 50 Marks Contact Hours: 70 SEE: 50 Marks Pre-requisites: Engineering Mathematics Course coordinator: Chemical Engineering Department Course Objectives: The students will 1. Study properties of particulate solids, handling and separation of solid particles using industrial screens. 2. Study principles of communition and different types of equipment used for size reduction like crushers and grinders. 3. Learn the basics of fluid flow past immersed bodies and motion of particles through fluids. 4. Understand the principles, working and construction of filtration and sedimentation equipments. 5. Understand energy requirements in solids handling, agitation and mixing, solid conveying and storage. Course Content: Unit I Particle Technology: Particle shape, particle size, different ways of expression of particle size, shape factor, sphericity, mixed particles size analysis, screens – ideal and actual screens, differential and cumulative size analysis, effectiveness of screen, specific surface of mixture of particles, number of particles in a mixture, standard screens industrial screening equipment, motion of screen, grizzly, gyratory screen, vibrating screen, trommels, sub sieve analysis – Air permeability method, sedimentation and elutriation methods. Unit II Size Reduction: Introduction – types of forces used for communition, criteria for communition, characteristics of communited products, laws of size reduction, work index, energy utilization, methods of operating crushers – free crushing, choke feeding, open circuit grinding, closed circuit grinding, wet and dry grinding, equipment for size reduction – Blake jaw crusher, gyratory crusher, smooth roll crusher, tooth roll crusher, impactor, attrition mill, ball mill, critical speed of ball mill, ultra fine grinders, fluid energy mill, colloid mill, cutters – knife cutter. Unit III Flow of Fluid Past Immersed Bodies: Drag, drag coefficient, pressure drop – Kozeny – Carman equation, Blake- Plummer, Ergun equation, fluidization, conditions for fluidization, minimum fluidization velocity, types of fluidization, application of fluidization, slurry transport, pneumatic conveying. Motion of Particles Through Fluids: Mechanics of particle motion, equation for one dimensional motion of particles through a fluid in gravitational and centrifugal field, terminal velocity, drag coefficient, motion of spherical particles in Stoke’s region, Newton’s region and intermediate region, criterion for settling regime, hindered settling, modification of equation for 25 hindered settling, centrifugal separators, cyclones and hydro cyclones. Unit IV Sedimentation: Batch settling test, application of batch settling test to design of continuous thickener, Coe and Clevenger theory, Kynch theory, thickener design, determination of thickener area. Filtration: Introduction, classification of filtration, cake filtration, clarification, batch and continuous filtration, pressure and vacuum filtration constant rate filtration and cake filtration, characteristics of filter media, industrial filters, sand filter, filter press, leaf filter, rotary drum filter, horizontal belt filter, bag filter, centrifugal filtration – suspended batch centrifuge, filter aids, application of filter aids, principles of cake filtration, modification of Kozeny – Carman for filtration Unit V Agitation And Mixing: Application of agitation, Agitation equipment, Types of impellers – Propellers, Paddles and Turbines, Flow patterns in agitated vessels, Prevention of swirling, Standard turbine design, Power correlation and Power calculation, Mixing of solids, Types of mixers- change can mixers, Muller mixers, Mixing index, Ribbon blender, Internal screw mixer, Tumbling mixer. Sampling, Storage and Conveying of Solids: Sampling of solids, storage of solids, Open and closed storage, Bulk and bin storage, Conveyors – Belt conveyors, Chain conveyor, Apron conveyor, Bucket conveyor, Bucket elevators, Screw conveyor. Text Books: 1. McCabe W.L., Unit Operation Of Chemical Engineering, V Edition, McGraw Hill International, Singapore, 2000. 2. Badger, W.L. and Banchero J.T., Introduction to Chemical Engineering, III Edition, McGraw Hill International, Singapore, 1999. 3. Coulson, J.M. and Richardson, J.F., Chemical Engineering Vol.2, 4, Particle Technology and Separation Process, 1998. Reference Books: 1. Brown G., Unit Operation, I Edition, CBS Publishers, New Delhi, 1995. 2. Perry, R and Green, W.D., Perry’s Chemical Engineering Hand book, VII Edition, McGraw Hill International Edition, New York, 2000. 3. Foust, A.S. et.al, Principles of Unit Operation, III Edition, John Wiley and Sons, New York, 1997. Course Outcomes: On successful completion of this course students will be able to S. No. 1 2 Course Outcome Classify and suggest different type of separation processes required for a given feed material. Suggest suitable equipment from different types of size reduction methods such as crushing, grinding milling depending on the type and size of the material. 26 Programme Outcomes Satisfied b,c,d,e,fg,g,h,j,k a,b,c,e,h,j,k 3 4 5 Calculate the terminal velocity of the particles and understanding of fluid flow through packed and fluidized beds to apply them in practice. Explain how to solve filtration problems and find area of the thickener. Explain the mixing processes, conveying of solids and calculate the power requirements for different type of mechanical operations. 27 a,b,d,e,g,i,j,k a,b,d,e,i,j,k a,b,d,e,g,j,k TECHNICAL CHEMISTRY-II Sub Code: Credit: CIE: CHY405 2:1:0 50 Marks Contact Hours: 36 SEE: 50 Marks Pre-requisites: Engineering Chemistry, Technical Chemistry-I Course coordinator: Dr. M N Manjunatha Course Objectives Students shall develop the need for 1. To understand the fundamentals, principles and applications of Spectroscopy and Electronic spectroscopy. 2. To understand the fundamentals, principles and applications of Infrared spectroscopy and Mass spectrometry. 3. To understand the fundamentals, principles and applications NMR spectroscopy. 4. To understand the principles and applications of Flame photometry and Atomic Absorption spectroscopy. 5. To understand the principles, working and applications of GC, TLC and HPLC. Course Content: UNIT I Spectroscopy: Introduction: Interaction of electromagnetic radiation, energies corresponding to various kinds of radiations, types of spectroscopy, representation of a spectrum, atomic and molecular transitions, selection rules. 3 hours Electronic spectroscopy: Introduction, Principle of electronic spectroscopy, Beer-Lamberts law definition, derivation and its limitations, terminology associated with electronic spectroscopy, Intensity shifts, types of absorption bands. Electronic energy levels and electronic transitions in organic molecules. Woodward-Fisher rules for conjugated dienes and carbonyl compounds. Quantitative applications. UNIT II Infrared spectroscopy: Introduction, Regions of infrared region spectrum, Theory-correct wavelength of radiation and change in electric dipole moment of a molecule. Types of vibrations, Factors affecting the group frequencies, electronic effects and hydrogen bonding. Force constant, coupled interactions, Instrumentation FTIR spectroscopy. Applications, Numerical problems. Mass Spectrometry: Introduction, basic principles, instrumentation, methods of generating positively charged ions-electron impact, molecular ion peak, base peak, metastable peak and isotopic peak, modes of fragmentation. 28 UNIT III NMR Spectroscopy: General introduction, Theory of NMR, Types of nuclei, chemical shift definition, factors affecting chemical shift, spin-spin interaction, shielding mechanism of measurement, Instrumentation, sample handling, representation of NMR spectrum, NMR spectra of ethanol, methanol and simple organic molecules. Applications. UNIT IV Flame Photometry and Atomic Absorption Spectroscopy: Introduction, principle, instrumentation, applications-qualitative and quantitative determination of alkali and alkaline earth metals, advantages and disadvantages of FES and AAS. Types of flames used in AAS and flame spectra, variation of emission intensity with flame, metallic spectra in flame, comparative study of flame emission spectroscopy and atomic absorption spectroscopy. Chromatography: Introduction, Classification-Theory-distribution coefficient, rate of travel, retention time, adjusted retention time, retention volume, adjusted retention volume, net retention volume, specific retention volume, column capacity, separation number, peak capacity, shapes of chromatic peak, column efficiency, resolution, optimization of column performance, Numerical problems. UNIT V Thin layer chromatography: Principle, experimental procedure, applications. Gas chromatography: Principle, instrumentation, sample injection, detectors (TCD, FID, ECD, atomic emission detector. High performance liquid chromatography: Principle, instrumentation, column, sample injection, detectors (absorbance, refractive index, electrochemical. TEXT BOOKS: 1. Spectrometric Identification of organic compounds, R.M. Silverstein and W.P. Webster,Wiley & Sons, 1999. 2. Instrumental Methods of Analysis. H.H. Willard, L.L. Merritt and J.A. Dean and F. A. Settle, CBS Publishers, 7th Edition, 1988. REFERENCE BOOKS: 1. Instrumental methods of Chemical Analysis, G.W. Ewing, 5th Edition, McGraw-Hill, New York, 1988. 2. Principles of Instrumental Analysis, Skoog, D.A, S.J. Holler, T.A. Nilman, 5th Edn., Saunders college publishing, London, 1998. 3. Spectroscopy by H. Kaur, Pragati Publication, Eighth Edition 2013. 29 4. Principles of Electroanalytical Methods, T. Riley and C. Tomilinsom, John Wiley and Sons. 5. Instrumental Methods of Chemical Analysis, B.K. Sharma, Goel Publishing House Meerut 2000. 6. Vogel’s Text Book of Quantitative Inorganic analysis, Jaffery, Gill, Basset. J et al 5th Edn., ELBS, 1998 Course Outcomes: On successful completion of this course students will be able to S. No. 1 2 3 4 5 Course Outcome Understand the electronic spectra of simple organic molecules. Understand the IR and Mass spectra of simple organic molecules. Understand the NMR spectra of simple organic molecules. Working knowledge of Flame photometry and Atomic absorption spectroscopy. Working knowledge of GC, TLC and HPLC. . 30 Programme Outcomes Satisfied a,b,c,d,e,f,g,h,i,j,k,l a,b,d,f,g,h,i,j,k,l a,b,c,d,f,g,h,i,j,k,l a,b,c,d,e,f,g,h,i,j,k,l a,b,c,d,e,f,g,h,i,j,k,l PROCESS HEAT TRANSFER LABORATORY Sub Code: Credit: CIE: CHL403 0:0:2 50 Marks Contact Hours: 42 SEE: 50 Marks Pre-requisites: Nil Course coordinator: Chemical Engineering Department Course Objective: The student will conduct experiment 1. To study the performance of various types of heat exchangers 2. Determine emissivity 3. Assess insulation thickness for pipes. List of experiments suggested: 1. Natural Convection in Bare and Finned tube 2. Vertical Shell and Tube Heat exchanger (Condenser 3. Horizontal Shell and tube Heat exchanger (Condenser 4. Helical Coil Heat Exchanger 5. Emissivity Determination 6. Effect of Geometry on Natural Convection 7. Heat Transfer in Packed Beds 8. Double Pipe Heat Exchanger 9. Heat Transfer in Jacketed Vessel 10. Determination of Insulation Thickness 11. Transient Heat Conduction 12. Heat Transfer in Fluidized Beds 13. Evaporator 14. Solar Heater 15. Spiral Plate Heat Exchanger 16. Cross Flow Heat Exchanger Note: A minimum of 10 experiments are to be conducted. Course Outcome: On completion of the laboratory, the student will be able to S. No. 1 2 3 Programme Outcomes Satisfied Course Outcome Determine the design parameters for design and selection of heat exchangers. Evaluate the performance of different types of heat exchangers. Explain the necessity of insulation and fins. 31 a,b,h a,b,c,d,e,g a,d,e,f,g MECHANICAL OPERATIONS LABORATORY Sub Code: Credit: CIE: CHL404 0:0:2 50 Marks Contact Hours: 42 SEE: 50 Marks Pre-requisites: Nil Course coordinator: Chemical Engineering Department Course Objective: 1. Study various mechanical operations associated with different solids as well as fluid. Experiments mainly deal with size reduction, size separation, clarification, solid fluid separation etc. 2. Understand and apply engineering experimentation techniques and safety procedures common to the chemical industry. 3. Apply principles developed in chemical engineering courses for the analysis of chemical engineering processes and unit operations. 4. Improve technical writing skills. 5. Improve skills necessary for group work interpersonal skills, coordination of the efforts of several persons, leader and subordinate roles, etc. The experiments should be based on the following topics: 1. Air elutriation 2. Air permeability 3. Ball mill 4. Batch sedimentation 5. Beaker decantation 6. Cyclone separator 7. Drop weight crusher 8. Froth flotation 9. Grindability index 10. ICI sedimentation 11. Jaw crusher 12. Leaf filter 13. Plate and frame filter press 14. Pneumatic conveyor 15. Screen effectiveness 16. Sieve analysis 17. Thickener Note: A minimum of 10 experiments are to be conducted. Course Outcome: On successful completion of the laboratory the student will be able to S. No. 1 Programme Outcomes Satisfied a,b,c,d,g,j,k Course Outcome Perform particle size analysis 32 2 3 Evaluate performance of size reduction and filtration equipments. Suggest their applications. 33 a,b,c,d,e,g,j,k a,b,d,h TECHNICAL CHEMISTRY LABORATORY-II Sub Code: Credit: CIE: CHYL405 0:0:2 50 Marks Contact Hours: 42 SEE: 50 Marks Pre-requisites: Engineering Chemistry laboratory Course coordinator: Dr. M N Manjunatha Course Objectives 1. To understand the basic concepts of spectroscopic techniques. 2. To understand the various techniques of Flame photometry and Atomic Absorption spectroscopy. 3. To understand the working of GC, TLC and HPLC. List of Experiments 1. Conductometric estimation of Li2SO4 using standard BaCl2 (Precipitation titration 2. Determination of sulphate in the given sample of water using Nephelometer. 3. Determination of nitrate in the given sample of water using spectrophotometer. 4. Determination of % composition of binary mixture using Ostwald’s viscometer. 5. Separation of dyes by thin layer chromatography. 6. Potentiometric titration: FAS><KMnO4. 7. Gas Chromatography (Demo 8. Flame photometric estimation of Ca/K present in the given sample of water. 9. Determination of % of metal present in the given sample using AAS (Demo. 10. To determine (a λmax of a cobalt chloride (b Verify Beer’s law and apply to it find the concentration of the given CoCl2 solution. 11. Estimation of esters by hydrolysis 12. Estimation of aminogroup by acetylation 13. Spectrophotometric analysis of the chromium ion Referenece books: 1. Laboratory manual 2. Text book of Organic analysis-IL Finar 3. Vogel text book of quantitative inorganic analysis, Jaffery, Gill, Basset. J et al 5th edn., ELBS, 1998. Course Outcomes On successful completion of the laboratory the student will be able to S. No. 1 2 3 Course Outcome Interpret the various spectra using spectroscopic techniques. Analyzing the various samples using AAS and FES. Have concept on using GC, TLC and HPLC for chemical analysis. 34 Programme Outcomes Satisfied a,b,c,d,e,f,g,h,i,j,k,l a,b,d,f,g,h,i,j,k,l a,b,c,d,f,g,h,i,j,k,l