M.S. RAMAIAH INSTITUTE OF TECHNOLOGY BANGALORE (Autonomous Institute, Affiliated to VTU) SYLLABUS (For the Academic year 2015 – 2016) VII & VIII Semester B. E. Industrial Engineering and Management 1 History of the Institute: M. S. Ramaiah Institute of Technology was started in 1962 by the late Dr. M.S. Ramaiah, our Founder Chairman who was a renowned visionary, philanthropist, and a pioneer in creating several landmark infrastructure projects in India. Noticing the shortage of talented engineering professionals required to build a modern India, Dr. M.S. Ramaiah envisioned MSRIT as an institute of excellence imparting quality and affordable education. Part of Gokula Education Foundation, MSRIT has grown over the years with significant contributions from various professionals in different capacities, ably led by Dr. M.S. Ramaiah himself, whose personal commitment has seen the institution through its formative years. Today, MSRIT stands tall as one of India’s finest names in Engineering Education and has produced around 35,000 engineering professionals who occupy responsible positions across the globe. History of Department: The department was established in the year 1979 as Industrial & Production engineering and renamed as Industrial Engineering & Management in the year 1992 with an intake of 60 students and M.Tech program commenced in the year 2012. The department has been recognized as R&D center by VTU. The department has well modernized laboratories namely Industrial & Quality Engineering lab, Computer Lab and Metrology & Mechanical Measurement lab. The department highly qualified, motivated and result oriented faculty members. All the faculties are involved in research and technical paper publications in reputed technical journals, conferences across the world. The department was accredited by the NBA in 2001, 2004 & reaccredited in 2010. It has consistently bagged university ranks in Bangalore University & VTU. It has set a unique record of achieving 1st rank eleven times. The department has successfully conducted seminars & workshops for academicians as well as Industry personnel. 2 Faculty List Sl.No Names of Faculty Qualification Designation 1 Dr. N V R Naidu M.Tech, Ph.D Principal and Professor 1 2 3 4 5 6 7 8 9 Dr. G.S. Prakash Sri. A. Balakrishna Sri. S. Appaiah Dr. Chethan Kumar. C.S Dr. Bharath Smt. Shilpa.M Sri. M.R. Shivakumar Dr. Shobha. R Dr.. M Rajesh B.E., M.Tech, Ph.D B.E., M.Tech B.E., M.Tech B.E., ME, MBA, Ph.D Professor and Head Associate Professor Associate Professor Associate Professor Associate Professor Asst. Professor Asst. Professor Asst. Professor Asst. Professor 10 Sri. Sudheer. D. Kulkarni Sri. Vivekanand Venkataraman Sri. Deepak Kumar BE, M.Tech, (Ph.D) Asst. Professor BE, MS Asst. Professor B.Tech, M.Tech, (Ph.D) Asst. Professor 11 12 B.E, M.S., Ph.D B.E., ME, (Ph.D) B.E., ME, (Ph.D) B.E., ME, Ph.D B.E., MSC (Engg.), Ph.D 3 Vision and Mission The Vision of MSRIT: To evolve into an autonomous institution of international standing for imparting quality technical education. The Mission of MSRIT: MSRIT shall deliver global quality technical education by nurturing a conducive learning environment for a better tomorrow through continuous improvement and customization. Quality Policy “We at M. S. Ramaiah Institute of Technology, Bangalore strive to deliver comprehensive, continually enhanced, global quality technical and management education through an established Quality Management system Complemented by the Synergistic interaction of the stake holders concerned”. The Vision of the Department: To nurture engineers, entrepreneurs who develop solutions to continually improve socio-technical systems and add value to the society The Mission of the Department: The department shall transform the entrants of the Program into professionally competent engineers through innovative educational curricula, balanced research program and effective collaboration with industry and academia Process of deriving the vision and mission of the department Process of deriving the vision and mission of the department is shown in Figure below Institute’s Vision & Mission Management Vision & Mission of the Department by the committee Parents Industry Alumni Department Faculty Students Periodic Rview 4 Process of Deriving the PEOs of the programme Department Vision & Mission Institute Vision & Mission Committee formation and preparation of questionnaire Conduction of Survey Students Parents Alumni Industry PG faculty Collect data (Department Committee) Deliberate, Analyze and summarize the data (Board of Studies) Academic Council & Governing Council Accept & Approve PEOs Programme Educational Objectives (PEOs) of the program PEO1: Use the knowledge and skills of industrial engineering to model and analyze the real life problems and interpret the results. PEO2: Effectively design, implement, improve and manage the integrated sociotechnical systems. PEO3: Build and lead cross-functional teams, upholding the professional responsibilities and ethical values. 5 PEO4: Engage in continuing education and life-long learning to be competitive and enterprising. Process of deriving the Programme Outcomes The Programme outcomes are defined taking into account the feedback received from faculty, alumni, Industry and also from guidelines put across by regulatory/professional bodies and graduate attributes which are in line with programme educational objectives. The following Fig. 2.1 indicates the information flow. Department Vision and Mission Institute Vision and Mission Feedback Faculty Programme Educational Objectives Student Graduate Attributes Regulatory bodies such Programme Outcomes as UGC,AICTE,VTU Alumni Professional bodies such as IIIE, NITIE Industry PO’s of the program offered a. Apply knowledge and skills of mathematical and social sciences to the various industrial scenarios. b. Design and conduct experiments, as well as analyze and interpret data. c. Design and improve integrated systems of people, materials, information, facilities, and technology. d. Function as a member of a multi-disciplinary team. e. Identify, formulate and solve industrial and systems engineering problems. f. Understand and respect professional and ethical responsibility. g. Communicate effectively both orally and in writing. h. Understand the impact of industrial engineering solutions in a global and societal context. i. Recognize the need for and an ability to engage in life-long learning. j. Have knowledge of contemporary issues in industrial and service sectors. k. Use updated techniques, skills and tools of Industrial and system engineering throughout their professional careers. l. Implement the concepts of project and financial management to satisfy customer expectations. 6 Mapping of PEO’s and PO’s The correlation between the Programme outcomes and Program Educational objectives are mapped in the Table shown below: Sl. No. 1 2 3 4 Correlation between the POs and the PEOs Programme Outcomes Programme Educational Objectives a b c d e f g h i j k l Apply the industrial engineering knowledge and skills to solve real X X X X life problems and interpret the results. Effectively design, implement, improve and manage the X X X X X X X integrated socio-technical systems. Build and lead cross-functional teams, upholding the professional X X X X responsibilities and ethical values. Engage in continuing education and life-long learning to be X X X X competitive and enterprising. Curriculum breakdown structure: The curriculum of Industrial Engineering & Management programme is so structured to include all the courses that together satisfy the requirements of the programme specific criteria prescribed by the Institute of Industrial Engineers (An American Professional Society) for the Baccalaureate level of Industrial Engineering programme and Engineering Management programme. The Course code, Course title, the number of contact hours and the number of credits for each course are given in the following table. The courses are grouped in line with the major components of the curriculum namely: (i) Mathematics and Basic sciences, (ii) Basic Engineering courses, (iii) Humanities and Social Sciences, (iv) Professional core courses, (v) Electives and (vi) industry exposure/internship. 7 Breakup of Credits for BE Degree Curriculum. ( I to VIII Semester) Sem HSS BS ES PCS Professional Electives Other Electives Project / Seminar/ Internship Total Credits II 06 20 24 III 02 04 02 16 - - - IV - 04 - 20 - - - V 02 - - 23 02 - - VI - - - 23 03 - - VII - - - 14 06 03 01 VIII - - - 03 06 - 14 + 2 (P) (S) 25 Total 10 28 26 99 17 03 17 200 I 50 HSS - Humanities and Social Sciences BS - Basic Sciences (Mathematics, Physics, Chemistry) ES - Engineering Sciences (Materials, Workshop, Drawing, Computers). PCS - Professional Core Subjects Prof. Ele - Professional Electives, relevant to the chosen specialization branch. Other Ele - Elective Subjects, from other technical and / or emerging subject Areas. Project / Seminar - Project Work, Seminar and / or Internship in industry or elsewhere. 8 24 24 27 26 24 - 10 28 26 99 17 - 03 - 17 Board of Studies for the Term 2015-2017 1. Head of the Department concerned: Dr. G. S. Prakash, Professor and Head 2. At least five faculty members at different levels covering different specializations constituting nominated by the Academic Council Dr. N V R Naidu, Principal and Professor Sri. A Balaksishna, Associate Professor Sri. S Appaiah, Associate Professor Dr. C S Chethan Kumar, Associate Professor, Dr. R. Shobha, Assistant Professor 3. Two experts in the subject from outside the college Dr. Prabhu Swamy, Professor, Dept of Mechanical Engg., SJCE, Mysore. Dr. S S Hebbal, Principal, PDA College of Engineering, Gulbarga585102 4. One expert from outside the college, nominated by the Vice Chancellor 5. One representative from industry/corporate sector allied area relating to placement nominated by the Academic Council 6. One postgraduate meritorious alumnus to be nominated by the Principal Dr. N S Narahari, Professor & Head, Dept of IEM, RVCE, Bangalore -560059. Sri. Prakash Viswanathan, Group Practice Head, Tech Mahindra, Bangalore – 560 029. Sri. V Nanda kumar, Senior Consultant, DET- NORSKEVRITAS AS,No.25 FTI Colony, 12 Main, 4th Block, Nandini Layout, Bangalore -560096 9 M.S. RAMAIAH INSTITUTE OF TECHNOLOGY, BANGALORE – 54 (Autonomous Institute, Affiliated to VTU) SCHEME OF TEACHING FOR THE ACADEMIC YEAR 2015-2016 (2102 batch) VII SEMESTER B.E. INDUSTRIAL ENGINEERING AND MANAGEMENT Sl.No. Subject Subject Code 1 IM701 Operations Planning and Control 2 IM702 Financial Accounting and Costing 3 IM703 Innovations and Entrepreneurship 4 IM704 Advanced Operations Research 5 IML705 Operations Planning and Control Lab 6 IML706 Financial Accounting and Costing Lab 7 **OE** One elective from other department Electives – C ( Any one) IMPE09 Automation in Manufacture IMPE10 Lean Manufacturing 8 IMPE11 Finite Element Methods IMPE12 Design of Experiments Electives – D ( Any one) IMPE13 Industrial Robotics 9 IMPE14 Enterprise Resource Planning IMPE15 Reliability Engineering IMPE16 Organizational Behaviour 10 IM707 Internship * L : Lecture *T : Tutorial Teaching Department Credits T* P* 0 0 0 0 0 0 0 0 0 1 0 1 0 0 Industrial Engineering & Management Industrial Engineering & Management Industrial Engineering & Management Industrial Engineering & Management Industrial Engineering & Management Industrial Engineering & Management L* 3 3 3 3 0 0 3 Industrial Engineering & Management 3 0 0 3 Industrial Engineering & Management 3 0 0 3 Industrial Engineering & Management 1 Total 21 0 3 *P : Practical *S : Soft Core OE: Open Elective 1 24 10 Total 3 3 3 3 1 1 3 Note : Students have to undergo two weeks internship in an industry between 6th and 7th semester. A report compulsorily has to be submitted at the end of the industrial training and the evaluation will be done by a committee constituted by the HOD. Each student must present a PPT for about 30 minutes, which is comprising of Brief about organization. Recording of information. Short comings noticed during the Industrial training. Application of industrial engineering techniques. Conclusions. 11 Operations Planning and Control Course code: IM701 ` Credit: 3 : 0 : 0 Prerequisites: Nil Contact hours: 42 Course Coordinator(s): Dr. G S Prakash / Dr. S Bharath Course Objectives: To get an overview of operations management and its relationship with business environment, and to understand its importance while implementing business strategies. To be able to apply an appropriate analytical technique to aid making operations decisions relating to systems design, capacity planning, and demand forecasting. To prepare aggregate plans and master schedules for medium term activities and translate them into material and capacity requirement plans, and develop detailed schedules for short-term operations in various industrial settings. To acquire skills to carry out the operation management functions using computer software Course contents Unit I Operations Planning Concepts: Introduction, Operations Functions in Organizations, Historical development, Framework for managing operations, The trend: Information and Non-manufacturing systems, Definition of Operations management, Factors affecting productivity, International dimensions of productivity, The environment of operations. Unit II Operations Decision Making : Introduction, Management as a science, Characteristics of decisions, Framework for decision making, Decision methodology, Decision Tree Problems, Economic models-Break-even analysis in operations, P/V ratio. System Design and Capacity: Introduction, Manufacturing and service systems, Design and systems capacity, Capacity planning. Unit III Forecasting Demand: Forecasting objectives and uses, Forecasting variables, Opinion and Judgmental methods, Delphi technique, Time series methods, Moving Average methods, Exponential smoothing, Trend adjusted Exponential Smoothing, Regression and correlation methods, Application and control of forecasts-Mean Absolute Deviation, Tracking Signal. 12 Unit IV Aggregate Planning and Master Scheduling: Introduction- planning and scheduling, Objectives of aggregate plan, Three Pure Strategies of Aggregate planning, aggregate planning methods, Master scheduling objectives, Master scheduling methods. Material and Capacity Requirements Planning: Overview: MRP and CRP, MRP: Underlying concepts, MRP logic, (Numerical examples on MRP calculations), Capacity management, CRP activities. Unit V Scheduling and Controlling Production Activities: Introduction, PAC, Objectives and Data requirements, Loading –Finite and Infinite Scheduling methodology, priority sequencing, Single Machine Scheduling: Concept, measures of performance, SPT rule, Weighted SPT rule, EDD rule. Flow –Shop Scheduling: Introduction, Johnson’s rule for ‘n’ jobs on 2 and 3 machines, CDS heuristic. Job-Shop Scheduling: Scheduling 2 jobs on ‘m’ machines. Text Books: 1. Monks J.G -Operations Management, McGraw-Hill International, Editions - 1987. 2. Pannerselvam. R -Production and Operations Management, PHI, 2nd edition. 3. Yasuhiro Monden -An introductory book on lean systems, TPS. References: 1. Buffa -Modern Production/Operations Management, Wiely India Ltd. - 4th edition. 2. Chary S.N -Production and Operations Management, Tata-McGraw Hill. - 3rd edition 3. Adam & Ebert -Production and Operatiosn Management, PHI, 5th edition Course outcomes: Students will be able to Appreciate the role of Operations management in enabling the enterprise to respond to the dynamic business environment. Acquire sufficient theoretical knowledge and analytical skills to forecast demand, plan capacity and design systems for production/service operations of interest. Develop analytical skills to translate long-term operations strategy to medium term tactical plans (such as aggregate planning and master schedules) and in turn to shortterm operations planning namely, scheduling. 13 Mapping course outcomes with program outcomes: Sl. No. Course Outcomes c Program Outcomes d e f g h i j k X X X X Acquire sufficient theoretical X knowledge and analytical skills to forecast demand, plan capacity and design systems for production/service operations of interest. X X Develop analytical skills to translate X long-term operations strategy to medium term tactical plans (such as aggregate planning and master schedules) and in turn to short-term operations planning namely, scheduling. X a 1. Appreciate the role of Operations management in enabling the enterprise to respond to the dynamic business environment. 2. 3. 14 b X X l X Financial Accounting and Costing Course code: IM702 ` Credit: 3 : 0 : 0 Prerequisites: Nil Contact hours: 42 Course Coordinator: Dr. N V R Naidu / Dr. R Shobha Course Objectives: 1. To learn about the contemporary issues and understand the impact of engineering solutions in a financial context. 2. To gain knowledge about the various accounting principles and concepts for obtaining comprehensive accounting solutions. Course contents: Unit I Financial Accounting: Introduction to Book keeping: Double-entry accounting, Journal & Ledger posting. Financial Statements & Analysis: Trial balance, preparation of Trading and Profit & Loss account and Balance Sheet. Unit II Ratio Analysis: Balance sheet ratio’s, profit – loss account ratio’s and combined ratio’s. Costing: Objectives of costing, Elements of costing, methods of costing, preparation of cost sheet (job costing). Unit III Costing, Marginal costing, absorption costing, Process costing and Standard Costing Material, labour, overhead cost variance. Activity Based Costing and Target Costing. Unit IV Working Capital Management: Factors influencing working capital requirement, determination of operating cycle and working capital. Risk and Required Return: Risk and return relationship, methods of measuring the risk, numerical problems. Business risk, financial risk, calculation of expected rate of return to the portfolio. Unit V Budgeting and Budgeting Control: Sales budget, production budget, raw materials purchasing budget, selling and administrative expense budget, cash budget, Flexible Budget, Master budget. 15 Text books: 1. Khan M Y and Jain P K -Cost Accounting, Tata McGraw-Hill - 4th Edition, ISBN13: 978007040-2249, 2003. 2. Prasanna Chandra -Financial Management, Tata McGraw-Hill - 4th Edition. 1998. 3 James. C Vanhorne -Financial Management and Policy, Pearson education - 12th edition. ISBN 10: 0130 326577, 2002 References: 1. B.S Raman -Elements of Accountancy, 2005. 2. Ahuja, Pandey, Khanna and Arora -Practical Costing, S. Chand & Co. Ltd - 2005. 3. KHAN & JAIN -Financial Management & Costing, TMH – 2000. Course Outcomes: Students will be able to 1. Apply the concept of various accounting principles for obtaining comprehensive solutions in accounting. 2. Identify the importance of finance and methods to control finance in industry. Mapping course outcomes with program outcomes: Course Objectives a Students will be able to Apply the concept of various accounting principles for obtaining comprehensive solutions in accounting. Students will be able to identify the importance of finance and methods to control finance in industry. . X b X c Program Outcomes d e f g h X X 16 i j X k X Innovation and Entrepreneurship Course code: IM703 ` Credit: 3 : 0 : 0 Prerequisites: None Contact hours: 42 Course coordinator: Dr. C S Chethan Kumar / Deepak kumar. Course objectives: To enable students to understand the need for innovation and new businesses in the globalized business world To help them understand how innovation and technology strategies contribute to business success To enable them to analyze the components of innovation process and the building blocks of innovation culture in organizations To make them aware of the process of translation of idea into sound business plans and then into an enterprise To provide them information about the sources of all types of support needed to float their own businesses. Course Contents: Unit I Introduction: Global industrial competition: Changes in World industry, Dominant trends and issues in World business, Technology as the driving force, Definition of technology, Relationship between Business strategy and technology strategy, Stimuli for and sources of technological innovations Unit II Innovation: Concepts, Types of innovation, Linear, Cyclic and Network models of innovation, Management of technological innovation, Dynamics of innovation process, Organizational roles for innovation, Facilitators and impediments of innovation, Strategic issues in innovation management, Case study Unit - III Trends in Innovation Management: Technology fusion, Examples and principles, New R&D strategies, Core competencies and business strategy, Building innovation culture in organizations, challenges and opportunities, Case study Entrepreneurship: Importance of entrepreneurship in an economy, Concepts of entrepreneurship, Characteristics of successful entrepreneur, Myths of entrepreneurship Unit IV Entrepreneurial problems and capacity building measures, Entrepreneurship v/s Intrapreneuship, Fostering intrapreneuship in corporations, Cases of successful and unsuccessful entrepreneurs. Institutions Supporting Small Business Enterprises: Introduction, Some important central-level and State-level institutions and non-governmental agencies 17 Unit V Setting up of an Enterprise: Business opportunities in various sectors, Formalities for setting up a small business enterprise, Project selection, Constitution, Registration, State clearances, Requirements of land & building, plant & machinery and infrastructure, Preparation of project report, Securing financial support for project and implementation. Text Books: 1. P.N.Rastogi, Management of Technology and Innovation, Sage Publications, new Delhi, 1995 2. Poornima M Charantimath, Entrepreneurship Development and Small Business Enterprises, Pearson Education, 2006. 3. Case material will be supplied during the course by the faculty-in-charge Reference Books: 1. M. White and G.D. Bruton, The Management of Technology and Innovation, Cengage learning, 2007 2. Cynthia L. Greene, Entrepreneurship, Cengage Learning, 2006. Course Outcomes: Students will be able to 1. Ability to appreciate the role of innovations in driving an economy/business, and a clearer understanding of the dynamics of innovation process, its facilitators and impediments, 2. Ability to develop innovation strategies, and build innovation culture in organization to realize them. 3. Ability to convert innovation into a business opportunity through building an enterprise using the knowledge on the support available from governments and other agencies. Mapping Course Outcomes with Program Outcomes: Course Outcomes Program outcomes a b c d e f g h Ability to appreciate the need for innovations and their role in driving an economy/business. They will have a clearer understanding of the dynamics of innovation process, its facilitators and impediments. Ability to convert innovation into a business opportunity through building an enterprise using the knowledge on the support available from governments and other agencies i j X X X X 18 k l Advanced Operations Research Course code: IM704 Credit: 3 : 0 : 0 Prerequisite: IM501 Applied Probability and Statistics Contact Hours: 42 IM504 Operations Research Course coordinator: Dr. N V R Naidu / M. Shilpha Course objectives: To enable students get acquainted with the mathematical logic behind the advanced operations research techniques To build capacity in students to formulate real-life problems into mathematical models amenable for solution. To enable them to evaluate alternative solutions and arrive at the optimum one based on predetermined criteria To make them learn the application of sophisticated techniques such as Integer programming, nonlinear programming, dynamic programming, queuing and network analysis. Course Contents: Unit I Linear Programming : Two phase simplex technique, Revised simplex techniques, Sensitivity analysis. Unit II Integer Programming, Gomory’s technique. Non-Linear Programming : Kuhn – Tucker conditions, QPP Problems solution using Wolfes algorithm. Unit III Queuing Theory: Queuing system and their characteristics, The M/M/I Queuing system, Steady state performance analyzing of M/M/1 queuing model, M/M/K/ Model, M/Ek/1, M/D/1, M/M/C and MG1 models. Unit IV Dynamic Programming: Characteristics and DP model, Computational procedure Simple problems only. Markov Chains: Discrete Stochastic Process, Markovian process, Stationary Markov chains, Markov diagrams, Ergodic and Absorbing Markov chains, Steady State probabilities, stochastic matrix, transition m, matrix and their applications. Unit V Project Management Using Network Analysis : Network construction, determination of critical path and duration, floats. PERT- Estimation of project duration, variance and Crashing, Elements of crashing, least cost project scheduling, Resource Allocation for optimal utilization of resources. 19 Texts Books: 1. Taha H A -Introduction to Operation Research, Prentice Hall of India - 6th edition, 1999. 2. Philips, Ravindran and Soleberg– Theory and Practice -Principles of Operations Research theory and Practice, Wiley India Pvt Ltd. 4th edition, 2001. References: 1. Hiller and Libermann -Introduction to Operation Research, McGraw Hill - 5th edn. 2. S.D. Sharma -Operations Research, Kedarnath, Ramnath & Co - 1996 3. J K Sharma -Operations Research Theory and Application, Pearson Education Pvt Ltd - 2nd Edn - ISBN-0333-92394-4. Course outcomes: Students will be able to 1. Identify real-life problems and choose appropriate tool/technique to model them, being aware of the assumptions underlying the tools. 2. Analyze complex problems through the techniques learnt, and to suggest the optimum solution. Mapping Course Outcomes with Program Outcomes: Course Outcomes Program Outcomes Ability to identify real-life problems and choose appropriate tool/technique to model them, being aware of the assumptions underlying the tools. Ability to analyze complex problems through the techniques learnt, and to suggest the optimum solution a X b X X X 20 c d e X X f g h i j k X X l Operations Planning and Control Lab Course code: IML705 ` Credit: 0: 0 : 1 Prerequisites: Nil Contact hours: 14 Course Coordinator(s): Dr. C S Chethan kumar / Dr. S Bharath Course objectives: To educate students to understand the customer orders, bill of materials for various engineering design. To make students understand the use of ERP software for purchase order flow, work order and sales order flow. To familiarize students to apply the OR packages to solve optimization problems Course contents Laboratory Exercises 1. Process of customer orders under seasonal / unseasonable and Blanket orders. 2. Generating Bill of Materials for Various Engineering Designs 3. Creating Item Master for various Engineering Designs 4. Conduction of vendor Evaluation exercise 5. Creating Make Master for Items 6. Creating Purchase order for Items 7. Creating Work order for Items 8. Perform inventory transaction 9. Creating quotation process for Items 10. Creating Dispatch Instruction for Items 11. Creating Payment reconciliation. 12. MRP - II Generating of Various reports for confirmed orders 13. Optimization problems using OR packages (two exercises only). 14. Scheduling of activities Suggested Software Packages 1. Statistical Packages : SYSTAT / MINITAB and such others 2. ERP Packages : SIXTH SENSE / OPTIMIIZER 10.6 and such others. 3. Preactor – Scheduling Software OR Packages : Lindo / Lingo / STORM / such as others Text Books: 1. Monks J.G -Operations Management, McGraw-Hill International, Editions 1987. 2. Pannerselvam. R -Production and Operations Management, PHI, 2nd edition. 3. Yasuhiro Monden -An introductory book on lean systems, TPS. 21 References: 1. Buffa -Modern Production/Operations Management, Wiely India Ltd. - 4th edition. 2. Chary S.N -Production and Operations Management, Tata-McGraw Hill. - 3rd edition 3. Adam & Ebert -Production and Operatiosn Management, PHI, 5th edition Course outcomes: The students will be able to 1. Select the appropriate ERP software based on different criteria like customer order processing, Purchase order, Inventory transactions 2. Develop bill of materials for engineering design, dispatch slip and payment reconciliation. 3. Analyze and interpret the results of optimizations problems. Mapping course outcomes with program outcomes: Course Outcomes a b X c Develop bill of materials for X engineering design, dispatch slip and payment reconciliation. X X Analyze and interpret the results of X optimizations problems. X X Select the appropriate ERP software based on different criteria like customer order processing, Purchase order, Inventory transactions 22 Program Outcomes d e f g h i X j k l Financial Accounting and Costing Lab Course code: IML706 ` Credit: 3 : 0 : 1 Prerequisites: Nil Contact hours: 14 Course Coordinator(s): Dr. R Shobha ? Dr. S Bharath Course Objectives: 1. To educate students about the contemporary issues and help them understand the impact of engineering solutions in a financial context. 2. To educate students to gain knowledge about the various accounting principles and concepts for obtaining comprehensive accounting solutions. Course content: Laboratory Exercises 1. Introduction to accounting packages. 2. Understanding the accounting package 3. Preparation of double entry system of book keeping – Journal entries 4. Preparation of double entry system of book keeping – Ledger balances 5. Creation of ledger accounts – general 6. Creation of ledger accounts – Sales 7. Creation of ledger accounts – Purchases. 8. Comprehensive accounting – trail balance 9. Comprehensive accounting – profit and loss accounts 10. Comprehensive accounting – balance sheet 11. Comprehensive accounting – cash and fund flow statement 12. Preparation of performance ratio from financial statements – balance sheet ratios 13. Preparation of performance ratio from financial statements – Profit and loss account ratios 14. Preparation of performance ratio from financial statements – combined ratios 15. preparation of networking capital required Suggested Software Packages 1. Tally 2. M.S. Excel, SYSTAT Text books: 2. Khan M Y and Jain P K -Cost Accounting, Tata McGraw-Hill - 4th Edition, ISBN13: 978007040-2249, 2003. 2. Prasanna Chandra -Financial Management, Tata McGraw-Hill - 4th Edition. 1998. 3 James. C Vanhorne -Financial Management and Policy, Pearson education - 12th edition. ISBN 10: 0130 326577, 2002 23 References: 1. B.S Raman -Elements of Accountancy, 2005. 2. Ahuja, Pandey, Khanna and Arora -Practical Costing, S. Chand & Co. Ltd - 2005. 3. KHAN & JAIN -Financial Management & Costing, TMH – 2000. Course Outcomes: Students will be able to 1. Apply the concept of various accounting principles for obtaining comprehensive solutions in accounting. Mapping course outcomes with program outcomes: Course Objectives a Apply the concept of various accounting principles for obtaining comprehensive solutions in accounting. b c Program Outcomes d e f g h X X 24 i j k X Elective - C Automation in Manufacture Course Code : IMPE09 Pre requisite : CIM Course Coordinator: A. Balakrishna and Dr. G.S. Prakash Credits 3 : 0 : 0 Contact Hours: 42 Course Objectives: To understand the automation, information processing in manufacturing and to know about the concept of production models such as MLT, capacity, utilization and WIP ratio. To understand the concept of automated flow lines, and to discuss the analysis of automated flow lines with storage buffer and without storage buffer. To understand the fundamentals of assembly system , line balancing, and to have an awareness of types of automated assembly systems, parts feeding devices and multi station assembly machines. To discuss automated material handling, storage systems and computerized manufacturing planning systems used in modern industry and to understand the applications of automated inspection & testing and computer networks for manufacturing. Course contents: Unit I Introduction : Definition of automation, reasons for automating, arguments for and against automation. Productivity Concepts, Mathematical Models : Manufacturing lead-time, components of operating time, utilization and availability, work-in-process, comments on the production concept, automation principles and strategies Unit II High Volume Production System : Analysis of automated flow lines, assembly and line balancing of automated assembly systems. Unit III Computerized Manufacturing Planning Systems : Computer aided process planning, Survey of process planning systems like CAM_I, CAPP, MIPLAN, and MULTICAPP, AUTAP, CPPP. Etc. Unit IV Automated Material Handling and Storage System : Types of material handling systems, automated conveyor system, automated guided vehicle system. Computer Networks for Manufacturing : Hierarchy of computers in manufacturing local area networks, manufacturing automation control Unit V Inspection Technologies : Inspection Metrology , contact Vs Non contact Inspection Technique conventional measuring and gauging techniques, coordinate measuring machines, machine vision. 25 Text book: 1. Mikell P. Groover -Automation Production Systems and Computer Integrated Manufacturing, PHI, New Delhi - 2003. References : 1. Mikell P. Groover and Emory W. Zimmers -CAD/CAM, PHI, New Delhi 2003. 2. Pressman and Williams -Numerical Control and Computer aided Manufacture PHI. 2nd edition, 2006. 3. Tiess Chieu Chang and Richard A Wysk -An Introduction to Automated Process Planning System, PHI. 2002. Course outcomes: At the end of this Course subject, students will be able to: Become familiar with the different types automation and study both technological and economic issues involved in automatic manufacturing of products. Develop an understanding of programmable or flexible manufacturing and its suitability for various manufacturing environments. Well versed about the modern techniques and devices used for the monitoring and control of manufacturing systems including automated material handling, AS/RS, and automated inspection. Develop an understanding of the fundamental concepts of computer integrated manufacturing and computer networks Mapping Course Outcomes with Program Outcomes: Program Outcomes Course outcomes a b c d e Become familiar with the different types automation and study both technological X and economic issues involved in automatic manufacturing of products. Develop an understanding of programmable or flexible manufacturing X and its Suitability for various manufacturing environments. Well versed about the modern techniques and devices used for the monitoring and control of manufacturing systems X X X including automated material handling, AS/RS, and automated inspection. Develop an understanding of the fundamental concepts of computer X integrated Manufacturing and computer networks 26 f g h i j k X X L Lean Manufacturing Course Code: IM PE10 Credits: 3:0:0 Pre requisite: Nil Contact Hours: 42 Course Coordinator(s) : Dr. C S Chethan Kumar and S Bharath Course objectives: To make students appreciate the impact of Lean manufacturing on industries. To make them understand the elements of lean production. To enable them to analyze the various components of push pull systems. To enable them to compare and evaluate different lean tools and processes. Course Contents Unit I Race without a Finish Line: Competitive Advantage, Just-in-Time and Total Quality Management, Evolution of Manufacturing, The Quality Movement, The Imperative. Value – Added and Waste Elimination : Value – added focus, sources of waste ,JIT Principles, The meaning of JIT. 5S house keeping Concepts, 5S auditing, Kaizen activities, Kaizen workshop, Benefits of kaizen. Unit II Elements Of Lean Production : Small-Lot Production, Lot-Size Basics, Lot Sizing, LotSize Reduction, Facilitating small Lot Sizes. Setup-Time Reduction: Improve Setups? Why Bother?, Setup-Reduction Methodology, Techniques for Setup Reduction, setup-Reduction Projects. Unit III Maintaining and Improving Equipment: Equipment Maintenance, Equipment Effectiveness, Preventive Maintenance Program, Total Productive Maintenance, Implementing TPM. Pull Production Systems: Production Control Systems, Process Improvement, How to Achieve Pull Production, Other Mechanisms for Signal and Control, To Pull or Not to Pull. Unit IV Focused Factories and Group Technology: Ways of Doing Work, Facilities Layout, Group Technology, Focused Factory, Establishing Product, Chapter Supplement. Work cells and Cellular Manufacturing: Work cell Concepts, Work cell Applications, Work Design, Workers in Cells, Equipment Issues, Implementing, Getting Started. 27 Unit V Lean Systems : Introduction to value stream mapping, VSM Principles, VSM TOOLS, Current Value stream mapping, Future State Mapping. Text Books: 1. John M Nicholas -Competitive Manufacturing Management, TMH, Edition2001. 2. Ronald G Askin and Jeffrey B Goldberg, Design and Analysis of Lean, John Wiley - 2001 References : 1. Pascal Dennis -Lean Production Simplified: A Plain-Language Guide to the World's Most Powerful Production System, Second Edition, ISBN 2. John Miltenburg -Manufacturing Strategy, ISBN, Second Edition. 3. Don Tapping,Tom Luyster and Tom Shuker -Value Stream Management, Productivity Press. Course outcomes: The students should be able to, 1. Appreciate Lean manufacturing processes and its impacts on organizational efficiency. 2. Identify and evaluate various processes through lean concepts. 3. Design and implement value stream mapping. 4. Apply different lean tools to practical situations. Mapping course outcomes with program outcomes Course Outcomes a A thorough understanding of Lean manufacturing processes and its impacts on organizational efficiency Ability to identify and evaluate various processes through lean concepts Design and implement value stream mapping. Apply different lean tools to practical situations b c Program Outcomes d e f g h i X X X X 28 j k l Finite Element Method Course Code: IMPE11 Credits: 3 : 0 : 0 Pre requisite : SOM Contact Hours: 42 Course Coordinator(s): Dr. M Rajesh / Sri Sudheer D. Kulkarni Course Objectives: The objectives of this course are to: Equip the students with the Finite Element Analysis fundamentals Enable the students to formulate the design problems into FEA. Enable the students to perform engineering simulations Course Contents: Unit I Basic theory of elasticity: Stress, strain, stress-strain relation for plane stress, plane strain, and equilibrium equations in elasticity Coursejected to body force, traction forces and point forces. Introduction to FEM: General description of FEM, steps involved in FEM, engineering applications of FEM, Types of elements, 1D, 2D and 3D elements, Advantages and disadvantages of FEM, Gaussian quadrature 1pt, 2pt and 3pt formula. Unit II Continuum method: Principle of minimum potential energy, Rayligh Ritz and Galerkien method applied to axially loaded member, cantilever, simply supported and fixed beams with point and UDL. Unit III Interpolation models: Polynomial form of interpolation function, linear, quadratic and cubic forms, selection of the order of interpolation polynomial, convergence requirements, 2D Pascal triangle, different coordinate systems, complete formulation of bar, truss, beam, triangular and quadrilateral elements (1D and 2D)(Including derivation of shape function in natural coordinates). Unit IV Higher order elements: Iso parametric , Course parametric, super parametric elements, 1D ELEMENNTS-QUADRATIC, cubic elements and their shape functions, properties of shape functions, 2D quadrilateral elements, triangular elements, Lagrangian interpolation for 1D and 2D elements. 29 Unit V Boundary conditions: Method of handling boundary conditions, solution of bars, stepped bars, plane trusses, solution for displacement, reactions and stresses by using elimination and penalty approach. Text Books: 1. J.N.Reddy -Finite Element Method, Tata McGraw Hill – 3rd edition 2006. 2. Chandraupatla and Belegundu -Introduction to Finite elements in engineering, Pearson edn. - 2009 References: 1. Daryl.L.Logon -A First course in Finite Element methods, Thomson Learning – 5th edition, 2012. 2. Hutton -Fundamentals of Finite Element method, Mc Graw Hill - 2005. 3. Robert Cook et,al -Concepts & applications of FEA, Jonh willey & sons – 4th edition 2007. Course outcomes: Students will be able to 1. Identify mathematical model for solution of common engineering problems. 2. Formulate simple problems into finite elements. 3. Solve simple FEM problems. Mapping course outcomes with program outcomes: Course Outcomes Program Outcomes a b Identify mathematical model for solution of common engineering problems X X Formulate simple problems into finite elements X c d X Solve simple FEM problems X X 30 e f g h i j k l Design of Experiments Course Code: IMPE12 Credits: 3:0:0 Prerequisite: IM501 Applied Probability and Statistics Contact Hours: 42 Course Coordinator(s): M Shilpa / V. Vivekanand Course objectives: To educate students plan an experimentation and select an appropriate experimental design To ensure appropriate selection of control factors and their levels for the experimentation To identify the uncontrollable variations those exist during experimentation as well as in the customer environment To quantify the quality loss inflicted to the society when a product quality characteristic deviates from the target. Course Contents: Unit I Introduction : Design of Experiments – definition, objectives, Terminology, P- diagram, Principles of DOE, Taguchi Definition of quality, Taguchi’s Quality philosophy, Taguchi’s Quality loss function off-line and on-line quality control. Unit II Experimental designs : Completely Randomized Design, Randomized Block Design, Latin Square Designs, one way analysis of variance and two way analysis of variance. Unit III Steps in Robust Design: Noise factors and testing conditions, Quality characteristics and objective functions, Control factors and their levels, Matrix experiment and data analysis plan, Conducting the matrix experiment, data analysis, verification experiment and future plan. Quality Loss Function for static cases, Unit IV Signal-To-Noise Ratio : S/N ratios for static cases, for Smaller-the-better, Larger-thebetter, Nominal-the-best and Asymmetric Cases and S/N ratios for dynamic cases. Unit V Constructing Orthogonal Arrays: Counting degrees of freedom, selecting a standard orthogonal array, dummy level technique, and compound factor method, Linear graphs and interaction assignment, Modification of linear graphs. Strategy for constructing an orthogonal array, comparison with the classical statistical experimental design. 31 Text Books: 1. Madhav S. Phadke -Quality Engineering Using Robust Design, Prentice Hall PTR, Englewood Cliffs, New Jersey 07632. 2. D.C. Montgomery -Design of Experiments, John Wiley and Sons - 2002. Reference: 1. Robert H. Lochner and Joseph E. Matar -Designing for Quality, an Introduction Best of Taguchi and Western Methods or Statistical Experimental Design Chapman and Hall Madras - 2nd edition. Course outcomes: The student will be able to 1. Apply the knowledge of design of experiments for the selection of appropriate design as well as control factors and their levels. 2. Conduct experiments, analyze the experimental data and suggest optimal values for the control factors that make the product insensitive to uncontrollable variation. 3. Apply the right type of quality loss function for a given situation to evaluate the quality loss caused by the product Mapping course outcomes with program outcomes: Program Outcomes Course Outcomes a b c d e f g h i Apply the knowledge of design of X X experiments for the selection of appropriate design as well as control factors and their levels. Conduct experiments, analyze the X X experimental data and suggest optimal values for the control factors that make the product insensitive to uncontrollable variation. Apply the right type of quality loss X function for a given situation to evaluate the quality loss caused by the product 32 j k l Elective -D Industrial Robotics Course Code: IMPE13 Credit: 3 : 0 : 0 Prerequisite: Computer Integrated Manufacturing Contact hours: 42 Course coordinator: M R Shivakumar /Sudheer D Kulkarni Course objectives To know the over view of robotics- present and feature applications. To understand the components of robot. To learn about control system of robot. To learn the concepts of robot arm kinematics and trajectory planning. To know robot programming methods. Course contents: Unit I Introduction: Automation and robotics, brief history of robotics, Social and economic aspects of robots, Advantages and disadvantages of using robots in industries, Overview of robots – present and future applications. Classification and Structure of robotic system: Classifications, Geometrical configurations, Wrist and its motions, End effectors and its types, Links and joints. Robot drive systems: Hydraulic, Electric and Pneumatic drive systems, Resolution, accuracy and repeatability, Advantages and disadvantages of drive systems. Unit II Control systems and components: Basic control system concepts and models, Transformation and block diagram of spring mass system, Controllers – ON and OFF, Proportional integral, Proportional and integral, Transient and response to second order system, Robot Actuation and Feedback components: Position, Velocity sensors, Actuators. Unit III Robot Arm Kinematics: Kinematics – Introduction, Direct and Inverse kinematics, Rotation matrix, Composite rotation matrix, Rotation matrix about an arbitrary axis, Euler angles representation, Homogeneous transformations, Links, joints and their parameters, D-H representation, Introduction to robot dynamics Unit IV Trajectory planning: Introduction, General considerations on trajectory planning, Joint interpolated trajectories, 4-3-4 trajectory example, Planning of Cartesian path Trajectories. 33 Robot programming: Introduction, Manual teaching, Lead through teaching, Programming languages – AML and VAL [simple examples], Programming with graphics, Storing and operating, Task programs. Unit V Sensors: Internal state sensors, Tactile sensors, Proximity sensing, Range sensing and force-torque sensors. Elements of computer vision. Sensing and digitizing function in machine vision – image devices – lighting techniques – analog to digital signal conversion – sampling – quantization – encoding – image storage. Image processing and analysis, Feature Extraction and Object recognition. Text Books: 1. Mikell P Groover -Industrial Robotics, Mc graw Hill 2003. 2. K.S. Fu, R.C. Gonzales and Lee -Robotics, Mc Graw Hill International 1987. Reference: 1. Richard Paul -Robot Manipulators, Mathematics, Programming and Control, 2000. Course Outcomes: Students will be able to 1. 2. 3. 4. Identify the applications of robot in the present industries. Apply the mathematical concepts and working principles of robot system. Develop the basic components related to robot configuration. Analyze the improvement in robot system. Mapping course outcomes with program outcomes: Course Outcomes a Identify the application of robots in industries. Apply the mathematical concepts and working principle of robot system. Develop the basic components related to robot configuration. Analyze the improvement in robot system. b X X 34 c Program Outcomes d e f g h i X X X X X X X j k l Enterprise Resource Planning Course code: IMPE14 Credits 3 : 0 : 0 Pre requisite : Nil Contact Hours: 42 Course Coordinator(s) : Dr. G S Prakash / Dr. C S Chethan Kumar Course objectives: To understand the significance of ERP and their impact on organizational growth. To learn ERP and related technology in terms of integrated data modeling. To analyze ERP from the manufacturing perspective. To understand the different type of ERP modules and their information flow. To enable students to understand the ERP implementation life cycle. Course Contents : Unit I Introduction to ERP: Introduction, Evolution of ERP, What is ERP?, Reasons for the growth of the ERP market, The advantages of ERP, Why do Man ERP Implementations Fail? Why are ERP packages Being used Now? Enterprise – An Overview: Introduction, Integrated Management Information, Business modeling, Integrated Data Model. Unit II ERP and Related Technologies: Introduction, Business Process Reengineering, Management Information System, Decision Support System, Executive Information Systems, Data Warehousing, Data Mining, On-line Analytical Processing, Supply Chain Management. Unit III ERP - Manufacturing Perspective: Introduction, ERP. CAD/CAM, Materials Requirements Planning, Bill of Material, Closed Loop MRP. Manufacturing Resource Planning, Distribution Requirements Planning, JIT and Kanban, Product Data Management, Benefits of PDM, Make-to-order, and Make-to Stock, Assemble to order, Engineer to order, Configure-to order. Unit IV ERP Modules: Introduction, Finance, Plant Maintenance, Quality Management, Materials Management. 35 Benefits of ERP: Introduction, Reduction of Lead time, On-time shipment, Reduction in Cycle Time, Improved Resource Utilization, Better Customer Satisfaction, Improved Suppler Performance, Increased Flexibility, Reduced Quality Costs, Improved Information Accuracy and Decision – making capability. Unit V ERP Implementation Life Cycle: Pre-evaluations Screening, Package Evaluation, Project Planning Phase, Gap Analysis, Reengineering, Configuration, Implementation of Team Training, Testing, Going Live, End user Training, Post implementation Vendor, Consultants and Users: Introduction, In-house implementation – Pros and Cons, Vendors, Consultants, End-users. Text Books : 1. Alexis Leon -Enterprise Resource Planning, Tata Mc Graw Hill Publishing Company Ltd -2002. 2. Vinod Kumar Garg and Venkitakrishnan -Enterprise Resource Planning Concept and Practice, Prentice Hall, India - 2nd Edition, 2004 Reference: 1. Thomas Volloman, et,al -Manufacturing Planning & Controls. Course outcomes: The students will be able to, Appreciate ERP and its significance in the context of organizational growth. Identify and classify key ERP related technologies Compare and evaluate ERP from manufacturing perspective. Highlight the benefits of different ERP modules Differentiate ERP modules with their information flow. Mapping course outcomes with program outcomes Course Outcomes Program Outcomes a b Appreciate ERP and its significance in the context of organizational growth. Identify and classify key ERP related technologies Compare and evaluate ERP from manufacturing perspective. Highlight the benefits of different ERP modules Differentiate ERP modules with their information flow. c d e f g h i X j k X X X X 36 l Reliability Engineering Course Code: IMPE15 Credits: 3: 0: 0 Prerequisite: Nil Course Hours: 42 Course Coordinator(s): Dr. G.S.Prakash / Dr. S. Bharath Course objectives: To develop students in the area of Quality Assurance and Reliability, describe categories of statistical quality control (SQC), use of descriptive statistics in measuring quality characteristics and define & discuss quality and quality improvement. To make students aware of the evolution of modern quality improvement methods like six-sigma, quality systems and standards, different dimensions of quality and discuss the role of variability and statistical methods play in controlling and improving quality To make students understand the fundamentals of control charts, identify the differences between x-bar, R-, x-bar, S, p-, np-, c-and u charts, explain the meaning of process capability and the process capability index. To develop students to know about the process of acceptance sampling and describe the use of operating characteristic (OC) curves, Statistical theory of tolerances and the concepts of Reliability. Course contents: Unit I Introduction: Concepts, terms and definitions of reliability and related performance measure, Terminology in reliability, Failure rate, MTBF, Life test, importance of reliability, definition, meaning of adequate performance, reliability-engineering Programme and its scope, Typical applications. Component Life: Failure distribution function, reliability function and hazard rate function, interrelationships, MTTF, MTBF, bath tub curve (Mortality curve), conditional reliability function, constant and time dependant failure models. Unit II Combinatorial Reliability (Reliability of Systems): Reliability analysis of systems: (Success-Failure models only) Analysis of Series, parallel, series parallel and parallel series configurations, R out of n configurations, redundancy improvement factor, standby systems. Techniques for Complex Systems Reliability Evaluation: Inspection methods, event space methods, path tracing methods, decomposition methods, cut set methods, tie set methods. 37 Unit III Design for Reliability: System effectiveness measures and life cycle cost analysis, reliability allocation, methods for reliability in design, failure analysis, systems safety and fault tree analysis, multi state model, Failure mode effect and criticality analysis. Markov Models for System Reliability: Reliability analysis of state dependent systems, Markov analysis, standby system analysis. Unit IV Maintainability and Availability: Analysis of Down time, Repair Time distributions, maintainability, Maintenance increment, Design for maintainability, Availability analysis, Different forms of availability, system availability analysis, mission availability, Availability of standby system. Unit V Analysis Failure Data: Types of life testing, data collection, Empirical methods, Estimation of Static life, types of life testing, Development of confidence intervals, acceptance test procedures for life estimation using exponential, weibull and Gamma distribution models, Sequential life tests and acceptance criteria. Application And Case Studies: Case example involving redundancy, burning tests, preventive maintenance analysis, Repairable system analysis, Software reliability. Text Books: 1. L. S. Srinath -Concepts of Reliability Engineering, Affiliated East West Press Pvt. Ltd -2nd edition, 2005 2. Dr. Balaguru Swamy -Reliability Engineering, Tata McGraw Hill – Fourth Edition –2003. 3. Charles E Ebeling -An introduction to Reliability and Maintainability, TMH – Edition 2000, .ISBN 0-07-042138-2 References: 1. Ireson and Grant -Reliability Hand Book,1995 2. Barlow and Proschan -Mathematical Theory of Reliability and Mathematics, 1st edition,1996. 3. Shooman -Probability Reliability & Engineering approach, 1976. 4. Patrick D.T.O -Practical Reliability Engineering, John Wiley and Sons – 2002. 5. E E Lewis -Introduction to Reliability Engineering, John Wiley & Sons - 2nd edition,1996. 6. J S Gurjar -Reliability Technology, I K International Publishing House Pvt. Ltd 1991. 38 Course outcomes: The students will be able to, Analyze the role and importance of statistical quality control in modern industry. Measure quality, impact of quality on other functions, and the need for continuous improvement. Conduct Process Capability Studies and process capability analysis and interpret the output of Statistical Process Control methods effectively, avoiding misconceptions and identifying opportunities for process improvement. Construct and use various types of control charts and apply Control Charts in the workplace. Use sampling plans, statistical tolerancing and reliability concepts for quality control. Mapping course outcomes with program outcomes Course Outcomes a Analyze the role and importance of statistical quality control in modern industry Measure quality, impact of quality on other functions, and the need for continuous improvement. Conduct Process Capability Studies and process capability analysis and interpret the output of Statistical Process Control methods effectively, avoiding misconceptions and identifying opportunities for process improvement Construct and use various types of control charts and apply Control Charts in the workplace. Use sampling plans, statistical tolerancing and reliability concepts for quality control. b c Program Outcomes d e f g h i j k X l X X X X X X 39 X Organizational Behavior Course Code: IMPE16 Credits: 3: 0 : 0 Pre requisite : IM507 Principles of Management Course Hours: 42 Course Coordinator(s): Sudheer D Kulkarni / S Appaiah Course Objectives: 1. To understand the nature of human behavior in corporate and other organizations 2. To learn about the concepts of different styles of motivation, company leadership, power and authority 3. To know about the strategies of organization, organization design and structure and to measure organization effectiveness. 4. To learn and adopt team work and collaboration Course contents : Unit I Introduction; Definition of Organization Behavior and Historical development, Environmental context (Information Technology and Globalization, Diversity and Ethics, Design and Cultural, Reward Systems. The Individual : Foundation of individual behavior, Ability Unit II Learning : Definition, Theories of Learning, Individual Decision Making, classical conditioning, operant conditioning, social Making, learning theory, continuous and intermittent reinforcement. Perception: Definition, Factors influencing perception, attribution theory, selective perception, projection, stereotyping, Halo effect. Unit III Motivation : Maslow’s Hierarchy of Needs, Mc. Gregor’s theory X and Y, Herzberg’s motivation Hygiene theory, David Mc Cleland three needs theory, Victor vroom’s expectancy theory of motivation. Unit IV Values and attitudes :Definitions – values, Attitudes : Types of values, job satisfaction, job involvement, professional Ethics, Organizational commitment, cognitive dissonance. Conflict Management: Definition of conflict, functional and dysfunctional conflict, stages of conflict process. 40 Unit V Leadership: Definition, Behavioural theories – Blake and Mounton managerial grid, Contingency theories – hersey - Blanchard’s situational theory, Leadership styles – characteristics, Transactional, transformation leaders. The Organization: Mechanistic and Organic structures, Minitberg’s basic elements of organization, Organizational Designs and Employee behaviour, organization development – quality of work life (QWL). Text Books: 1. Stephen P Robbins -Organizational Behaviour, Pearson Education Publications, ISBN–81–7808–561-5, 9th Edn. 2012. 2. Fred Luthans -Organizational Behaviour, Mc Graw Hill International Edition, ISBN– 0–07– 20412–1, 11th Edn. 2006. References : 1. Hellriegel, Srocum and woodman, Thompson Learning -Organisation Behaviour, Prentice Hall India, 9th Edition -2001. 2. Aswathappa -Organizational Behavior, Himalaya Publishers. 2001. 3. VSP Rao and others -Organizational Behaviour, Konark Publishers 2002. 4. Organiszational Behaviour- (Human behaviour at work) John Newstron / Keith Davis 9th Edition 2002. 5. Paul Henry and Kenneth H. Blanchard -Management of Organizational Behavious, Prentice Hall of India, 1996. Course Outcomes: Students will be able to 1. Manage the art of getting work in the corporate and other organization. 2. Identify the different motivational factors and leadership styles which can be applied to reach the organization’s goal. 3. Appreciate the importance of team work and team building strategies. 4. Develop the structure and hierarchy of the organization. 41 Mapping course outcomes with program outcomes Program Outcomes d e f g h Course Outcomes a Manage the art of getting work in the corporate and other organization. Identify the different motivational factors and leadership styles which can be applied to reach the organization’s goal. Appreciate the importance of team work and team building strategies. Develop the structure and hierarchy of the organization. b c X X X X X X X X 42 X i j k Industrial Training Course Code : IM 707 Pre requisite: Nil Credits: 0:0:1 Course Hours Course Coordinator(s): Dr. Chethan Kumar / Mr. M R Shivakumar Course objectives To provide opportunities for students to apply their knowledge in a real world environment To expose students to industrial working environment. Course contents Students are Course Subjected to industrial training in the form of Internship for 2 weeks in reputed industries. Assessment and Evaluation vis-à-vis Course Outcomes Note : Students have to undergo two weeks internship in an industry between 6th and 7th semester. A report compulsorily to be submitted at the end of the industrial training and the evaluation will be done by a committee constituted by the HOD. Each student must present a PPT for about 30 minutes, which is comprising of Brief about organization. Recording of information. Short comings noticed during the Industrial training. Application of industrial engineering techniques. Conclusions. Course outcomes The student will be able to Demonstrate knowledge of industrial environment in terms of processes, functions, material flow, plant layout and information flow. Perform data collection and interpret data. Gain knowledge through visual inspection. 43 Mapping course outcomes with program outcomes Program Outcomes d e f g h Course Outcomes a b c Demonstrate knowledge of industrial environment in terms of processes, functions, material flow , plant layout and information flow. i j k X The student will be able to perform data collection and interpret data. X Gain knowledge through visual inspection X 44 Project Management Course Code: IMOE02 (Open Elective) Credits: 3:0:0 Pre requisite : Nil Contact Hours: 42 Course Coordinator(s): Sri Sudheer D. Kulkarni /Sri M. R. Shivakumar Course objectives: 1. 2. 3. 4. To provide an insight about Project Life Cycle, Project Team & Scheduling. To know the applications of tools & techniques of Project Management. To understand Project co-ordination & control methods To know the various performance measures in project management Course contents: Unit I Concepts of Project Management: Concepts of projects, Categories of projects, Phases of project life cycle, Rules and Responsibility of project leader, Tools and techniques for project management. Project planning and estimating: Feasibility of report, Phased planning, Project planning steps, Objective and goals of the project, Preparation of cost estimation, Evaluation of the project profitability. Unit II Organization and staffing the project team: Skills / ability required for project manager, Authorities and responsibilities of project manager, Project organization and types of accountability in project execution, Controls, Tendering and Selection of contractors. Project Scheduling: Project implementation scheduling, effective time management, different scheduling techniques, resource allocation method. Unit III Tools and techniques of project management: Bar (GANTT) chart, bar chart for combined activities, logic diagrams and networks, Project evaluation and review techniques (PERT), Planning, Computerized project management. Unit IV Co-Ordination and Control: Project direction communication in a project, MIS project co-ordination, project control requirement for better control of project or role of MIS in project control, performance, control, schedule control, cost control. 45 Performance measures in Project Management: Performance indicators, Performance improvement for the CM & DM companies for better project management, project management and environment. Unit V Case Studies on Project Management: Case studies covering project planning scheduling, use of tools & techniques, performance measurement. Text Books: 1. S. Choudhry, Project Management, TMH, 2009, ISBN : 978-0-07-460068-9. 2. Harold Kerzner, Project management a system approach to planning scheduling and controlling, CBS Publisher and distributors, 2002. References: 1. Beningston Lawrence -Project management- McGraw Hill 1970. 2. A Management guide to PERT and CPM- WEIST and LeVY Eastern Economy of PH 2002. 3. T R Banga, N K Agarwal and S C Sharma -Industrial engineering and Management Sciences, -Khanna Publishers Course outcomes: The students should be able to 1. 2. 3. 4. Allocate resources to different activities while planning a project Crashing (expedite) certain project activities to speed up a project Identify, analyze, quantify and mitigate risks Evaluate Project performance. Mapping course outcomes with program outcomes: Course Outcomes Program Outcomes a b c d e f g h i Allocate resources to X different activities while planning a project Crashing (expedite) certain X project activities to speed up a project Identify, analyze, quantify X and mitigate risks Evaluate Project X performance 46 j k l X X X X X X X X M.S. RAMAIAH INSTITUTE OF TECHNOLOGY, BANGALORE – 54 (Autonomous Institute, Affiliated to VTU) SCHEME OF TEACHING FOR THE ACADEMIC YEAR 2015-2016 (2102 batch) VIII SEMESTER B.E. INDUSTRIAL ENGINEERING AND MANAGEMENT Sl.No. Subject Subject Code 1 IM801 Total Quality Management Electives – E ( Any one) IMPE17 Project Management IMPE18 World Class Management Practices 2 IMPE19 Product Design and Development IMPE20 Managerial Economics Electives – F ( Any one) IMPE21 Human Resource Management IMPE22 Management Information System 3 IMPE23 Technology Management IMPE24 Marketing Management 4 IM802 Project Work 5 IM803 Seminar * L : Lecture *T : Tutorial Teaching Department Credits T* P* 0 0 Industrial Engineering & Management L* 3 Industrial Engineering & Management 3 0 0 3 Industrial Engineering & Management 3 0 0 3 0 0 0 0 Total 9 0 OE: Open Elective 14 2 16 14 2 25 *P : Practical 47 Total 3 Total Quality Management Course Code: IM801 Credits: 3 : 0 : 0 Prerequisite: Nil Course Hours: 42 Course Coordinator(s): Dr. S. Bharath / Dr. C.S.Chethan Kumar Course objectives: To educate students the core concepts of TQM. To educate students to know how one can delight customers through continuous improvement of the quality of products and services. To educate to understand the importance of total participation of employees in an organization for improving quality. To educate students to recognize the importance of networking of companies with Govt, Semi-Govt. organizations, Research Institutes, Universities, etc Course contents: Unit I Evolution Of Quality Concepts And Methods : Quality concepts, Development of four fitnesses, evolution of methodology, evolution of company integration, quality of conformance versus quality of design from deviations to weaknesses to opportunities, Future fitness, four revolutions in management thinking and four levels of practice. Four Revolutions in Management Thinking: Introduction to Customer focus, Continuous Improvement, Total participation, and Societal Networking. Focus On Customers: Change in work concept, marketing and customers. Unit II Continuous Improvement: Improvement as problem solving process, Management by process, WV model of continuous improvement, process control, process control and process improvement, process versus creativity. Reactive Improvement: Identifying the problem, standard steps and tools, seven steps, seven QC tools. Unit III Proactive Improvement : Management diagnosis of seven steps of reactive improvement, General guidelines for management diagnosis of a QI story, Discussion on case study for diagnosis of the seven steps. Proactive Improvement: Introduction to proactive improvement, standard steps for proactive improvement, semantics, example-customer visitation, Applying proactive improvement to develop new products- three stages and nine steps. Unit IV Total Participation: Teamwork skill. Dual function of work, teams and teamwork, principles for activating teamwork, creativity in team processes, Initiation strategies, CEO involvement, strategies for TQM introduction. Infrastructure for mobilization. Goal setting (Vision/ Mission), organization setting, training and education, promotional activities, 48 diffusion of success stories, awards and incentives, monitoring and diagnosis, phase-in, orientation phase, alignment phase, evolution of the parallel organization. Unit V Hoshin Management: Definition, phases in hosing management-strategic planning (proactive), hoshin deployment, controlling with metrics, check and act (reactive). Hoshin management versus management by objective, hoshin management and conventional business planning, an alternative hoshin deployment system, hoshin management as “Systems Engineering” for alignment. Societal Networking: Networking and societal diffusion – Regional and nationwide networking, infrastructure for networking, openness with real cases, change agents, Center for quality Management case study, dynamics of a societal learning system. TQM as learning system, keeping pace with the need for skill, a TQM model for skill development, summary of skill development. Text Books: 1. Shoji Shiba, Alan Graham and David Walden -A New American TQM Four Practical Revolutions in Management, Productivity Press, Portlans (USA) -2001. 2. N Logothetis -Management for Total Quality, Prentice Hall of India, New Delhi 2002. References: 1. Roger C Swanson - The Quality Improvement Hand Book, Publisher Vanity Books International, New Delhi, 9th Edition, 1995 2. William C Johnson and Richard J Chavla, -Encyclopaedia of Total Quality Management, New Delhi, 1995 3. N.V.R Naidu, K.M.Babu, G. Rajendra - Total Quality Management, New Age International Publishers-2008 edition, 4. Kesavan R -Total Quality Management, I K International Publishing house Pvt. Ltd, 2nd edition, 2008. Course outcomes: Demonstrate the various aspects which delight the customer. Apply the TQM tools & techniques for continuously improving the products. Involve employees at all levels for effective implementation of TQM techniques. Appreciate mutual learning & develop network with all stake holders. 49 Mapping Course Outcomes with Program Outcomes: Course outcome Program Outcomes a b Demonstrate the various aspects which delight the customer. Apply the TQM tools & techniques for continuously improving the products. Involve employees at all levels for effective implementation of TQM techniques. Appreciate mutual learning & develop network with all stake holders. c d e f g h i j k l X X X X X 50 Elective- E Project Management Course Code: IMPE17 Credits: 3 : 0 : 0 Prerequisite: IM507 Principles of Management Course Hours: 42 Course Coordinator(s): M R Shivakumar / Sudeer D Kulkarni Course Objectives: 1. Students should have an insight about Project Life Cycle, Project Team & Scheduling. 2. Students should understand the applications of tools & techniques of Project Management. 3. Students understand Project co-ordination & control methods 4. Students should know the various performance measures in project management Course contents: Unit I Concepts of Project Management: Concepts of projects, Categories of projects, Phases of project life cycle, Rules and Responsibility of project leader, Tools and techniques for project management. Unit II Project planning and estimating: Feasibility of report, Phased planning, Project planning steps, Objective and goals of the project, Preparation of cost estimation, Evaluation of the project profitability. Unit III Organization and staffing the project team: Skills / ability required for project manager, Authorities and responsibilities of project manager, Project organization and types of accountability in project execution, Controls, Tendering and Selection of contractors. Unit IV Tools and techniques of project management: GANTT chart, Networks, Critical Path Method, Project Evaluation and Review Technique, use of software package like MS projects. Unit V Project scheduling and performance measures: Different scheduling techniques, Resource allocation method, Performance indicators, Performance improvement for the CM and DM companies for better project management. 51 Text Books: 1. Choudhry S, Project Management, McGrawHill, 2004, ISBN : 9780074600689. 2. Project management a system approach to planning scheduling and controlling- Harold Kerzner, CBS Publisher and distributors, 2002. References: 1. Beningston Lawrence -Project management- McGraw Hill 1970. 2. A management guide to PERT and CPM- WEIST and LeVY Eastern Economy of PH 2002. 3. T R Banga, N K Agarwal and S C Sharma -Industrial engineering and Management Sciences, -Khanna Publishers Course outcomes: The students should be able to 1. 2. 3. 4. Allocate resources to different activities while planning a project Crashing (expedite) certain project activities to speed up a project Identify, quantify and mitigate risks Do Project performance evaluation Mapping course outcomes with program outcomes: Course Outcomes Allocate resources to different activities while planning a project Crashing (expedite) certain project activities to speed up a project Identify, quantify and mitigate risks Do Project performance evaluation a b X c Program Outcomes d e f g h i j k l X X X X X X X X X X X 52 World Class Management Practices Course Code: IMPE18 Credits: 3 : 0 : 0 Pre requisite : Nil Course Hours: 42 Course Coordinator(s): Dr. R Shobha / M Shilpa Course Objectives: 1. To understand and apply fundamental principles and tools of business process to obtain dramatic improvement in the organizations. 2. To learn about the tool which facilitate to know the best practices of the competitors and to inculcate the same and stay a head 3. Entry level understanding of the six sigma tool to function effectively in both quantitative and non quantitative analysis 4. To learn about the different management tools like total productive maintenance, activity based management and the awards given to the organizations for the world class quality Course contents: Unit - I Introduction to world class manufacturing: Manufacturing Excellence and Competitiveness, What is world-Class Manufacturing?Hall’s framework of world-Class Manufacturing (WCM), Gunn’s Model of World-Class Manufacturing , Maskell’s Model of World-Class Manufacturing, America’s Best Plants Model of World Class Manufacturing. Unit - II World Class Manufacturing: The philosophy of world-class Manufacturing-The First Principles of World-Class Manufacturing, The practices of World-Class ManufacturingThe customers Interface ,The Supplier Interface, World-Class Practices in the factory. Reengineering: Importance of 3 C’s, definition, rethinking business process, new world of work & role of information technology. Unit - III Principles and practices of WCM: Data collection plan, research-internal public domain sources, outside experts etc. original research, site visits, and code of conduct. Analyzing the gap: Top displaying data, deciding and combining best work practices, Balance Score Card Technique, Value Stream Mapping, validation, recommendations etc Unit – IV Benchmarking: Definition, mission and objectives, managing benchmarking process, training and code of conduct, future scope and benchmarking process. What to benchmark: concept of step zero, priorities, business processes – linking to goals etc, investigation, documentation, performance measures, improving business processes. Whom to benchmarks: Developing candidate list, systematic search, refining the initial list. 53 Unit – V Six Sigma: The Basics, The core of Six Sigma(DMAIC), design for Six Sigma, DFSS and the customer, Quality time and the Bottom line , core of DFSS-IDOV method , DFSS Metrics, DFSS Infrastructure –People and resources, Implementing DFSS Text books: 1. Sahay B S, Saxena K B C, Ashish Kumar -World Class Manufacturing- A Strategic Perspective- MacMillan India Ltd - ISBN 0333-93-4741. 2. Champ, Robert C -Finding and Implementing Best Practices- Business Process Benchmarking, Vision Books, New Delhi – 2008. 3. Hammer, Michael and James Champy -Reengineering the corporation - A Manifesto for Business revolution, Nicholas Brealey Publishing , London.- 1993 4. Greg Brue -Six sigma for Managers, TMH - ISBN- 0-07-048639-5 -2002. References: 1. Grege -Design for Six Sigma, TMH - ISBN 0-07-058120. – 2003. 2. Creveling -Design for Six Sigmain Technology and Product Development, Pearson Education – 2008. 3. Dale H. Besterfield, carol Besterfield-Minchna, glen H Besterfield and Mary Besterfield scare Total Quality Management, Pearson education -3rd edition - ISBN 81-297-0260-6 4. Kesavan R -Total Quality Management, I K International Publishing house Pvt. Ltd - 2008 Course Outcomes: Students will be able to 1. Apply the different quality techniques to reach the level of world class in the manufacturing sector. 2. Appreciate the importance of change in terms of continuous learning and application of new technology to strive highest quality. 3. Analyze the importance of doing things right at the first time and learn the various techniques which helps to do so. 4. Demonstrate the latest techniques like design for six sigma in reaching to world class level. 54 Mapping Course Outcomes with Program Outcomes: Course Outcomes Program Outcomes a Students will be able to Apply the different quality techniques to reach the level of world class in the manufacturing sector. Students will be able to Appreciate the importance of change in terms of continuous learning and application of new technology to strive highest quality. Students will be able to Analyze the importance of doing things right at the first time and learn the various techniques which helps to do so. Students will be able to Demonstrate the latest techniques like design for six sigma in reaching to world class level. b c d e X X X X X X X 55 f g h i j k Product Design and Development Course Code: IMPE19 Prerequisite: Nil Course Coordinator(s): Dr. G.S.Prakash / Dr. S. Bharath Credits: 3 : 0 : 0 Course Hours: 42 Course objectives: To make students familiar with product design through evolution or innovation. To make them understand an organization’s product development strategy, and the steps in that process. To make students aware of the designer’s role, problems, procedures and considerations in product development. To help them appreciate the economics, quality and time aspects of design. Course contents: Unit I Introduction to Product Design: Asimow’s Model: definition of Product Design, Design by Evolution, Design by Innovation, Essential Factors of Product Design, ProductionConsumption Cycle, Flow and Value Addition in the Production-Consumption Cycle, The Morphology of Design ( The seven phases), Primary Design Phases and flowcharting, Role of Allowance, Process Capability and Tolerance in Detailed Design and Assembly. Unit II Product Design Practice and Industry: Introduction, product Strategies, Time to Market, Analysis of the Product, The Three S’s, standardization, Renard Series ( Preferred Numbers), Simplification, The Designer and His Role, the Designer: Myth and Reality, The Industrial Design Organization, Basic Design Considerations, Problems faced by Industrial Designer, Procedure adopted by Industrial Designers, Types of Models designed by Industrial designers, What the Designer Contributes, Role of Aesthetics in Product Design, Functional Design Practice. Unit III Strength Consideration in Product Design: Principal Stress Trajectories Force – Flow Lines, Balanced Design, Criteria and Objectives of Design, Material Toughness: Resilience, Designing for Uniform Strength, Tension vis-à-vis Compression. Design for Production – Metal Parts :Producibility Requirements in the Design of Machine Components, Forging Design, Pressed Components Design, Casting Design, Design for Machining Ease, The Role of Process Engineer, Ease of Location and Clamping, Some Additional Aspects of Production Design, Die Casting and Special Castings, Design for Powder Metallurgical Parts, Expanded Metals and Wire Forms. 56 Unit IV Optimization in Design: Introduction, Siddal’s Classification of Design Approaches, Optimization by Differential Calculus, Lagrange Multipliers, Geometric Programming, Johnson’s Method of Optimum Design. Unit V Economic Factors Influencing Design: Product Value, Design for Safety, Reliability and Environmental Considerations, Manufacturing Operations in relation to Design, Economic Analysis, Profit and Competitiveness, Breakeven Analysis, Economics of a New Product Design ( Samuel Eilon Model). Value Engineering and Product Design: Introduction, Historical Perspective, What is Value? Nature and Measurement of Value, Maximum Value, Normal Degree of Value, Importance of Value, The Value Analysis Job Plan, Creativity, creative techniques. Modern Approaches to Product Design: Concurrent Design, Quality Function Deployment (QFD). Text Books: 1. A.C. Chitale and R.C. Gupta -Product Design and Manufacturing, PHI, 4th Edition, 2008. 2. Karl T. Ulrich & Steven D., Epinger -Product Design and Development –Tata Mc Graw Hill, 3rd Edition, 2003. References: 1. Tim Jones, Butterworth Heinmann -New Product Development, Oxford, UIC 1997. 2. Roland Engene Kinetovicz -New Product Development: Design & Analysis, John Wiley and Sons Inc., N.Y.1990. 3. Geofferry Boothroyod, Peter Dew Hurst and Winston Knight -Product Design for Manufacture and Assembly -3rd Edition,Taylor & Francis Group, 2011. Course outcomes: Students will be able to Appreciate the incremental and radical approaches to product design and the steps involved. Understand the organization’s product strategy and the designer’s role. Develop an understanding of product design problems, challenges and considerations such as strength, function, aesthetics, economics, manufacturability, lead time, quality and human factors. 57 Mapping Course Outcomes with Program Outcomes: Course outcome Program Outcomes a Appreciate the incremental and radical approaches to product design and the steps involved. Understand the organization’s product strategy and the designer’s role. Develop an understanding of product design problems, challenges and considerations such as strength, function, aesthetics, economics, manufacturability, lead time, quality and human factors. b c d e f g h i j k l X X X X X X X 58 Managerial Economics Course code: IMPE20 Credit: 3 : 0 : 0 Prerequisites: None Contact hours: 42 Course coordinator: S Appaiah / Dr. C S Chethan kumar Course objectives: To enable students to understand the macro-economic aspects of business demand, price sensitivity, industry and market structures and relationship among these aspects. To enable students to analyze the factors determining demand and supply, and their elasticity. To equip them with techniques to estimate demand To enable them to coordinate the factors of production to meet the demand, and estimate cost for various levels of production To enable them to evaluate the pros and cons of various industry structures To equip them with the techniques needed for making investment decisions. Course Contents: Unit I Introduction: Nature, Scope and Methods, The theory of the firms, Markets. Demand Analysis: Demand theory, Individual demand, Market demand, Demand and Income, Business demand, Elasticity, Elasticity of demand, Own-price Elasticity, Estimating Elasticities, Supply, Elasticity of supply. Unit II Demand Estimation: Methods, Model specification, Data collection, Simple regression, Goodness of fit, Power regression, Forecasting, Multiple regression, Implications of empirical studies, Problems. Unit III Production Theory: Introduction, Basic terms and definitions, Factors of production-The short run and the long run, Problems. Unit IV Cost Theory: Introduction, Short run cost behavior, Long run cost behavior, The learning curve, Cost-volume-profit analysis, Cost estimation- Short run and long run cost estimation. Unit V Market Structure and Pricing: Introduction, Perfect competition, Monopoly, Monopolistic competition, Investment analysis, Cash flow analysis, Risk analysis, Cost of capital, Evaluation criteria, Problems. 59 Text Books: 1. A Problem solving approach- Nick Wilkinson -Managerial Economics, Cambridge University Press, 2005. 2. Ivan Png -Managerial Economics, Blackwell Publishing, Second Edition. References : 1. Samuel Paul and G.S.Gupta -Managerial Economics. 2. Theory and Practice by Thomas and J. Webster -Managerial Economics,2003. 3. Michel R Bye -Managerial Economics and Business Strategy, McGraw Hill International, 6th Ed. Course outcomes: Students will be able to 1. Ability to analyze an enterprise’s business performance from industry and macroeconomic perspectives. 2. Ability to estimate cost of the produce based on the dynamics of factor markets, and estimate demand using mathematical tools. 3. Ability to make decision on pricing of product and investments to be made given the industry structure, and elasticity of demand and supply. Mapping Course Outcomes with Program Outcomes: Sl. No. 1 2 3 Course Outcomes Program Outcomes a b Ability to analyze an enterprise’s X business performance from industry and macroeconomic perspectives. Ability to estimate cost of the X produce based on the dynamics of factor markets, and estimate demand using mathematical tools Ability to make decision on pricing X X of product and investments to be made given the industry structure, and elasticity of demand and supply 60 c d e f g h i j k l Elective - F Human Resource Management Course Code: IMPE21 Credits: 3 : 0 : 0 Prerequisite: IM507 Principles of Management Course Hours: 42 Course Coordinator(s): S Appaiah / Dr. R. Shobha Course objectives: To educate students on evolution of HRM, and their function To educate students on Man power planning, forecasting, Inventory etc To educate students on recruitment, selection process and its basic procedure To educate students about training needs, evaluation and procedure. To educate students on development approaches and different methods. Course contents: Unit I Introduction: Evolution of HRM, Objectives, Functions and Policies. Man Power Planning: Uses and benefits, Man Power Inventory, Man Power Forecasting, Methods of Man Power Forecasting. Unit II Recruitment And Selection : Sources of Man power, Advertisement, Short Listing of Candidates calling Candidates for selection Process, Selection procedure – Written Test, Group Discussion, Interview – Different methods, advantages and Limitations, Psychological testing – Advantages and limitations. Unit III Training And Development : Identification of Training needs, Training Evaluation, Training Budget, Executive Development – Different Approaches, Non-executive development – Different methods, Training as a tool for continuous growth of Individual and Organizers. Unit IV Induction and Communication: Induction procedure, transfers, promotion exit interview, (Tutorial on written test, Group Discussion, Interviews) Communication function, communication process, effective communication. Unit V Performance Appraisal: Components (all round performance appraisal), Methods, Advantages and limitations of different methods, Personal Counseling based on Annual Confidential Reports, competency mapping, CSR. 61 Text Books 1. Dr. K Ashwathappa -Human Resources Management, Tata McGraw Hill, 4th Edition, 2005. 2. Hersey and Blanchard -Management of Organisations Behaviour, Prentice Hall of India, 10th Edition – 2012. 3. Arun Monappa -Industrial Relations, TMH, ISBN – 0-07-451710-8, 2007 References : 1. Decenoz and robbins -Personnel / Human resource Management, PHI, 2002. 2. CB Mamoria -Management of Human Resources, Himalaya Publication House, 2003. 3. Jain -Industrial Acts, TMH Publications, 2004. Course outcomes: Students will be able to Recruit and select the candidates properly to suite the requirements in the organizations. Identify the training needs effectively and thus train and develop the employees properly. Make communication effective and informative in the organizations. Evaluate the performances of employees through proper performance appraisal methods. Mapping Course Outcomes with Program Outcomes: Course outcome a b Recruit and select the candidates properly to suite the requirements in the organizations. c Program Outcomes d e f g h i X Identify the training needs effectively and thus train and develop the employees properly. k l X X Make communication effective and informative in the organizations. Evaluate the performances of employees through proper performance appraisal methods. j X X 62 X Management Information Systems Course code: IMPE22 Credit: 3 : 0 : 0 Prerequisites: None Contact hours: 42 Course coordinator: Dr. Chethan Kumar / M Shilpa Course Objectives: To make students appreciate the way Information systems (IS) have evolved over time, their importance in improving business efficacy, the activities and resources associated with it. To enable them to understand the latest hardware, software, networking technologies, data management processes associated with IS. To enable them to analyze the inputs, processes and outputs of information systems used for various business functions, and to have a clearer picture of information system design. To enable them to evaluate the opportunities available with newer e-business models, and take care of social, ethical and security issues involved. Course Contents: UNIT - 1 Foundation concepts: Foundations of Information Systems (IS) in business: Fundamental roles of IS in business, Trends in IS, Types of IS, The components of IS: System concept-A foundation, Components of IS, IS resources, IS activities; Competing with information technology: Strategic Information Technology (IT), Strategic uses of IT, Value chain and strategic IS, Using information technology for strategic advantage. UNIT – 2 Information technologies: Computer hardware: Types of computer systems, Micro- and Mainframe computer systems, An overview of Computer peripherals; Computer software: Introduction to software, Business application software, An overview of software suites and integrated packages, an overview of system software, Operating systems, Other system management programs; Managing data resource: Fundamental data concepts, Data resource management, types of databases, Data warehouses and data mining, Traditional file processing, Database management approach. UNIT – 3 Telecommunications(TC) and networks: The concepts of a network and networked enterprise, Trends in TC, Business value of TC networks, Overview of internet, intranet and extranet, A TC network model, Types of TC networks, TC media-wired and wireless, TC processors, TC software, TC network topologies. Business applications: e-business systems, Enterprise application integration, Transaction Processing systems, Enterprise collaboration systems, Functional business systems such as Marketing, Manufacturing and Financial management systems, ERP- Introduction, Benefits and challenges, and Trends. 63 UNIT- 4 Electronic commerce systems: Introduction and scope, e-commerce processes, e-payment, e-commerce applications and issues, B2C and B2B e-commerce. An overview of decision support in business: Decision support systems, MIS and OLAP, Executive information systems, Knowledge management systems, Artificial intelligence: An overview and its domains. Developing Business/IT strategies: Planning for competitive advantage, Implementing IT, Change management, Developing business systems: The systems approach, The systems development life cycle. UNIT- 5 Implementing new systems, project management, Evaluating hardware, software and services, Other implementation activities. Management Challenges: Security, ethical, and Societal challenges of IT, Ethical responsibility, computer crime, Privacy issues, health issues, Societal solutions, Security management of IT: Tools, internet worked security defenses, other security measures, System control and audits TEXT BOOK: 1. James A O’Brien, G.M. Marakas and Ramesh Behl. Management Information Systems, Tata McGraw-Hill Publishing Co. Ltd., New Delhi, 2009 REFERENCE BOOKS: 1. Laudon and Laudon, Essentials of Management Information Systems, Prentice Hall, 2009. 2. G.R. Murdick . Information Systems for Modern Management, PHI, 2nd Edition. Course Outcomes: Students will be able to 1. A clearer understanding of the fundamentals of IS, Ability to distinguish between several of them, and appreciate their role in addressing the critical ills of businesses. 2. Ability to prescribe the business requirements for choosing a right IS, to evaluate technological components of IS, and to contribute significantly to develop a newer IS. 3. Ability to implement the IS keeping in view the associated social, ethical and security issues, and to take part in e-business. 64 Mapping Course Outcomes with Program Outcomes: Course Outcomes a A clearer understanding of the fundamentals of IS, Ability to distinguish between several of them, and appreciate their role in addressing the critical ills of businesses Ability to prescribe the business requirements for choosing a right IS, to evaluate technological components of IS, and to contribute significantly to develop a newer IS. Ability to implement the IS keeping in view the associated social, ethical and security issues, and to take part in e-business b c X d Program outcomes e f g h X X 65 X i j k l Technology Management Course code: IMPE23 Credit: 3 : 0 : 0 Prerequisites: Nil Contact hours: 42 Course coordinator: Dr. Chethan Kumar / Deepak Kumar Course Objectives: To make students appreciate the role of technological change in shaping the future of a business/economy. To make them understand the process behind formulation of technology strategy, and its integration with business strategy. To prepare them for managing organizational change in view of increasing technology orientation of businesses. To enable them to effectively manage technology projects in an organization. Course Contents: Unit I The concept of technology: Introduction, concept and meaning of technology, the nature of technology change, life cycle, technological convergence. Unit II Economics of technology: Introduction, meaning, engineering economics, concept of optimum size, corporate technological strategy, business mission, competitive technology, technology crisis, Technology Forecasting. Unit III Analysis for technology strategy: Introduction, technology assessment, forecasting, techniques, yield of technology forecasting, realization of new technology, concept of R& D, effectiveness of R& D. Unit IV The adoption of new manufacturing technology: Introduction, strategy, challenges, stages of factory automation, FMS, CIM, CAD/CAM, IMS, change management, work structure. Unit V Project management for new technology: Introduction, project preparation, risks, project planning, cost management, technology: an instrument of competition, technology competition analysis ( TCA), technology leadership, adoption of new technology. 66 Text book: 1) Paul Lowe -The Management of Technology, perception & opportunities, Chapman & Hall, London, 1995. Reference Books: 1) Frederick Betz -Strategic Management of Technology, Mc Graw Hill inc 1993. 2) Rastogi.P.N -Management of Technology & Innovation: Competing through Technology Excellence, Sage Publications, 1995. Course Outcomes: Students will be able to 1. A clear understanding of the need for technological advancements for economic growth and social welfare. 2. Ability to analyze the inputs needed for building a technology strategy given the business strategy. 3. Ability to plan out projects for technological change and implement them. Ability to work on the facilitators of organizational change while switching over to newer technologies. Mapping Course Outcomes with Program Outcomes: Sl. Course Outcomes Program Outcomes No a b c d e f g h i 1. 2. 3. A clearer understanding of the need for technological advancements for economic growth and social welfare. Improved ability to analyze the inputs needed for building a technology strategy given the business strategy Improved ability to plan out projects for technological change and implement them. Ability to work on the facilitators of organizational change while switching over to newer technologies X X X X 67 X X j k l Marketing Management Course Code: IMPE24 Prerequisite: Nil Course Coordinator(s): Dr. G.S.Prakash / Dr. S. Bharath Credits: 3 :0 : 0 Course Hours: 42 Course objectives: To educate students the Historical development, core concepts and importance of Marketing Management in Socio-economic system. To make students understand Marketing Information System and research, Product planning and development and Marketing of Industrial goods. To make students understand the importance of Branding, Labeling Packaging, Distribution, Advertising and Personal selling. Course contents: Unit – I Define Marketing for the 21st Century: The importance of marketing, The scope of marketing, what is marketed?, Who markets?, How business and marketing are changing, Company orientations toward the marketplace. The production concept, The product concept, The selling concept, The marketing concept, The holistic marketing concept, Fundamental marketing concepts, trends, and tasks, Core concepts, Shifts in marketing management, Marketing management tasks, Developing marketing strategies and plans: Marketing and customer value, the value delivery process, The value chain, Core competencies, A holistic marketing orientation and customer value, The central role of strategic planning, Corporate and division strategic planning, Defining the corporate mission, Defining the business, Assessing growth opportunities, Organization and organizational culture, Business unit strategic planning, The business mission, SWOT analysis, Goal formulation, Strategy formulation, Program formulation and implementation. Unit – II Gathering information and scanning the environment: Components of a modern marketing information system, Internal records and marketing intelligence, The order to payment cycle, Sales information systems, Databases, data warehousing and data mining, The marketing intelligence system, Analyzing the macro environment, Needs and trends, Identifying the major forces, the demographic environment, Worldwide population growth, population age mix, Economic environment, Social-cultural environment, Natural environment. 68 Conducting marketing research and forecasting demand: The marketing research process-Step1: Define the problem and the research objectives, Step2: Develop the research plan, Step3: Collect the information, Step4: Analyze the information, Step 5: Present the findings, Step 6: Make the decision, Measuring marketing productivity, Measuring marketing plan performance, Profitability analysis, Marketing-mix modeling, Forecasting and demand measurement, The measures of market demand, A vocabulary for demand measurement, Estimating current demand. Unit – III Creating customer value, Satisfaction, and loyalty: Building customer value, satisfaction, and loyalty, Customer perceived value, Total customer satisfaction, Measuring satisfaction, Product and service quality, Total quality management, Maximizing customer lifetime value, customer profitability, measuring customer lifetime value, customer equity, Cultivating customer relationships, Customer relationship management (CRM), Customer database and database marketing, customer databases, Data warehouses and data mining, The downside of database marketing and CRM. Analyzing consumer markets: What influences consumer behavior?, Cultural factors, Social factors, Personal factors, Key psychological processes, Motivation: Freud, maslow, herzberg, Perception, Learning, Memory, The buying decision process: the five-stage model, Problem recognition, Information search, Evaluation of alternatives, purchase decisions, Other theories of consumer decision making, level of consumer involvement, Decision heuristics and biases, Mental accounting, Profiling the customer buying decision process. Unit – IV Analyzing Business Markets: What is organizational buying?, The business market versus the consumer market, buying situations, Systems buying and selling, Participants in the business buying process, The buying center, Buying center influences, buying center targeting, The purchasing/procurement process, Purchasing orientations, Types of purchasing processes, Purchasing organization and administration, Stages in the buying process, Problem recognition, General need description and product specification, Supplier search, E-procurement, Managing business-to-business customer relationships, The benefits of vertical coordination. Identifying market segments and targets: Levels of market segmentation, segment marketing, niche marketing, local marketing, customerization, segmenting consumer markets, geographic segmentation, Demographic segmentation, psychographic segmentation, behavioral segmentation, Bases for segmenting business markets, sequential segmentation, market targeting, effective segmentation criteria, Evaluative and selecting the market segments, Additional considerations. 69 Unit – V Dealing with competition: Competitive forces, Identifying competitors, Industry concept of competition, Market concept of competition, Analyzing competitors, Strategies, Objectives, Strengths and weaknesses, Selecting competitors, Competitive strategies for market leaders, Expanding the total market, Defending the market share, Expanding market share, Other competitive strategies, Market challenger strategies, market-Follower strategies, Market-Nicher strategies, Balancing customer and competitor orientations, Competitor-centered companies, Customer-centered companies. Creating brand equity: What is brand equity?, The role of brands, The scope of branding, Defining brand equity, Brand equity as a bridge, Brand equity models, Building brand equity, Choosing brand elements, Designing holistic marketing activities, Measuring brand equity, Brand audits, Brand tracking, Brand valuation, managing brand equity, Brand reinforcement, Brand revitalization, Brand crisis, Devising a branding strategy, Branding decision: to brand or not to brand?, Brand Extensions, Brand portfolios, Product life-cycle marketing strategies, product life cycles, Style, fashion and fad life cycles. Marketing strategies: introduction stage and the pioneer advantage, Growth stage, Maturity stage,decline stage, The product life-cycle concept: critique. Marketing channels and value networks, The importance of channels, Channel development, Value networks, the role of marketing channels, Channel functions and flows, Channel levels. Text Books: 1. Philip Kotler, Kevin Lane Keller Abraham Koshy and Mithileshwar Jha Marketing Management: A South Asian Perspective, Pearson Education, 13th Edition, ISBN 978-0-13-607941-5 2. Michael R Czinkota, 2nd Edition, 2010 - Marketing Management, Vikas Publishing House, ISBN 9780324022032 References : 1. Philip Kotler- Principles of Marketing, 3rd Edition, 2009,Prentice – Hall. 2. Wiliam J Stanton - Fundamentals of Marketing, 9th Edition, 2010, McGraw Hill. 3. Rajagopal - Marketing Management Text & Cases, Vikas Publishing House, ISBN 81-259-0773-4, 2010 70 Course outcomes: Students will be able to Equip with various marketing skills learnt during the course of study. Understand in the real world the buying behavior of consumers, marketing information systems & how to market industrial goods. New product development keeping in mind, the product policies, product mix, and product life cycle. Position the product/ service at right place & right time and understand proper distribution, branding, labeling & packaging of products. Mapping Course Outcomes with Program Outcomes: Course outcomes a b Equip with various marketing skills learnt during the course of study. Understand in the real world the buying behavior of consumers, marketing information systems & how to market industrial goods. New product development keeping in mind, the product policies, product mix, and product life cycle. Position the product/ service at right place & right time and understand proper distribution, branding, labeling & packaging of products. c Program Outcomes d e f g h i X j k l X X X 71 X X Project Work Course Code: IM802 Credits: 0 :0 : 14 Prerequisite: Nil Course Coordinator(s): Dr. C S Chethan Kumar/ Sri. A Balakrishna Course outcomes: Students will be able to 1. Analyze the cross functional interdependencies in a project. 2. Implement the concepts of Project, financial, technology and industrial management to solve productivity and competitive issues. 3. Design and develop new subsystems, structures and policies. 4. Demonstrate the ability and skill to solve industrial problems within a specific time frame. Course outcomes a Analyze the cross functional interdependencies in a project. Implement the concepts of Project, financial, technology and industrial management to solve productivity and competitive issues. Design and develop new subsystems, structures and policies. Demonstrate the ability and skill to solve industrial problems within a specific time frame b c Program Outcomes d e f g h i j k l X X X X X 72 X X Seminar Course Code: IM803 Credits: 0 :0 : 2 Prerequisite: Nil Course Coordinator(s):Sri. S. Appaiah & Smt. M.Shilpa Course outcomes: Students will be able to 1. Gather current trends in technology, research literature, and self-learning interests on certain topics pertaining to industry. 2. Communicate effectively on technical issues, make presentations and write a detailed document. Course outcomes a b Open Electives Offered to other departments 1. IMOE01 2. IMOE02 Operations Research Project management 73 c Program Outcomes d e f g h i j k l Graduate Exit Survey Form To be responded by the Students of the Department Please respond to the following items keeping in mind your need to acquire engineering capabilities and skills as against those being offered by the engineering program (B.E) at the department of IEM at MSRIT, Bangalore. You may use tick mark to indicate your response/Impression. Sl. No . Item Stron Ag gly ree Agre e 1. I am being sufficiently well imparted with the necessary capability for applying mathematics and science to solve engineering problems in my field 2. With the inputs I am gaining in the program I feel confident of identifying and formulating engineering problems in my field 3. The inputs from the program are making me innovative enough to be able to design new engineering products and processes in future 4. With the insights from the program, I am developing capability to comprehend and analyze the real life engineering problems 5. The program is enabling me to design and conduct engineering experiments on my own and satisfactorily interpret the results 74 Neu tral Disa gree Stron gly Disag ree 6. I am acquiring skills to handle modern machines and software to analyze engineering problems 7. I am being well enlightened about my professional and ethical responsibilities 8. The program has convinced me about the need for life-long learning 9. The program has been helping me to be a team player in various academic nonacademic activities and take leadership role too. 10. The program is designed to see engineering problems in the backdrop of contemporary issues helping me to be able to explain the impact of their engineering solution on those issues 11. The program has helped me to develop good communication skills to be able to easily explain even complex engineering ideas/thoughts to my friends and teachers 12. In this program, I have been able to appreciate the need for multi-disciplinary approach to solve modern engineering problems 13. I believe that, by the time I acquire engineering degree, I would be capable of qualifying in nationallevel competitive exams in engineering (For. Eg. Indian Engineering Service). Any Other Comments: Name of Respondent: Affiliation: Thank you for taking time to complete the questionnaire. Your opinions would be invaluable in improving the quality of our engineering program. Your views will be duly considered 75