Block Copolymers, Melt Rheology of The ordered phases of block copolymer melts have long-range order that is reminiscent of lyotropic surfactant systems (Seddon 1990). Owing to energetic repulsion, the different monomers in block copolymers prefer to phase separate, but cannot because of their covalent connection. Depending on the architecture of the copolymer, different microphase-separated, ordered phases are formed. In order of increasing monomer-content asymmetry, the equilibrium phases are lamellar, bicontinuous gyroid, hexagonal cylinders, and b.c.c. spheres (see Block Copolymer Phase Behaior). Each of these phases has its own characteristic linear viscoelastic response (detailed below). However, there are three common rheological features of all ordered phases of nearly monodisperse block copolymer melts that are in stark contrast to ordinary flexible polymer melts, and appear to be direct consequences of the long-range order (Colby 1996, Fredrickson and Bates 1996). (i) The low-frequency linear viscoelastic response does not exhibit a terminal relaxation time beyond which the material flows like a simple liquid. The viscoelasticity persists on time scales that are many orders of magnitude longer than the time required for individual block copolymers to diffuse distances of the order of molecular dimensions. Thus, despite extensive molecular rearrangement, the long-range order is preserved on very long time scales and makes block copolymers highly viscoelastic. (ii) The critical yield strain, below which linear response is observed, becomes smaller at lower frequencies. It is not uncommon for this yield strain to be considerably less than 0n01. (iii) The rheological properties are extremely sensitie to deformation history. The long-range order is perturbed by strong shear or extensional flows, with direct consequences on viscoelasticity. This observation also allows nearly monodisperse block copolymer melts to be aligned by strong flows, as discussed in Block Copolymers, Flow Alignment of. To understand why the long-range order is important, one may compare these observations to systems that microphase separate without having long-range order. An example is graft copolymers— multiple chains of one type of monomer grafted onto a backbone chain of another type of monomer. Since the grafting reaction occurs randomly along the backbone, graft copolymers are polydisperse with no long-range order. These materials microphase separate, but the order is very local, persisting only slightly beyond molecular dimensions. None of the three characteristic features are observed for graft copolymers (Ge et al. 1999). Polydisperse graft copolymers are simple viscoelastic liquids at low frequencies, with a wide range of strain corresponding to linear response, and are not sensitive to shear history. Hence, the graft copolymers are quite similar to ordinary flexible linear polymers because they do not have any long-range order in their microphaseseparated state. The rest of this chapter summarizes the present understanding regarding these three observations. The distinct rheological characteristics of each ordered phase will be discussed. These unique signatures make viscoelastic measurements useful for phase identification and for determining transition temperatures. 1. Low-frequency Linear Viscoelasticity The linear viscoelastic response of the ordered phases of nearly monodisperse block copolymer melts is shown schematically in Fig. 1 (Kossuth et al. 1999), through the frequency dependence of the component of the complex modulus (G*) that is in phase with the applied sinusoidal strain (Gd). All phases, including the disordered phase, have essentially the same response at the highest frequencies shown in Fig. 1. This includes the entangled rubbery plateau (with plateau modulus G!N) that is a characteristic feature of all polymer melts that have sufficiently long chains for entanglement effects (Ferry 1980). Over a wide range of frequency, entangled linear polymers (including all phases of block copolymers) exhibit a frequencyindependent plateau modulus that indicates chains must escape from their entanglements before additional stress can relax at longer time scales (or lower frequencies). The plateau modulus is related to the length scale of the entanglement spacing a (Doi and Edwards 1986): GN! % kT a#b (1) where T is absolute temperature, k is Boltzmann ’s constant, and b is the (average) monomer size. Flexible polymers typically have plateau moduli in the range 10& GN! 2i10' Pa (Fetters et al. 1996), and block copolymers are no exception. The relaxation time of single molecules, defined as the time scale for a molecule to diffuse a distance equal to its coil size, corresponds to the low-frequency end of the rubbery plateau, where Gh falls as frequency is lowered (indicating relaxation). For disordered phases far above the ordering transition temperature, this drop becomes the classical response of all viscoelastic liquids: Gh " ω#. Disordered phases that are closer to the ordering transition temperature have fluctuations that impose additional barriers to motion, delaying the true terminal response somewhat (Jin and Lodge 1997), but at low enough frequency all disordered liquids show Gh " ω#. 1.1 Bicontinuous Gyroid and b.c.c. Spheres The bicontinuous gyroid and b.c.c. spheres phases 1 Block Copolymers, Melt Rheology of data do not exist. ABA triblocks for which A is the cylinder and B is the matrix are solids at stress levels below a critical yield stress (Spaans and Williams 1995), when the cylinders are approximately aligned. This result is hardly surprising, as many chains will simultaneously have A segments in two different cylinders, making a network that can only relax if the A blocks are forced into the B phase. log Gh GNo 1.3 Lamellar log x Figure 1 Schematic representation of the linear viscoelastic response of various phases of diblock copolymers, using the frequency dependence of the part of the complex modulus that is in-phase with the applied sinusoidal strain (used with permission from Kossuth et al. 1999). both have three-dimensional cubic structure, which makes them viscoelastic solids for both diblock and triblock copolymers (Kossuth et al. 1999). This is seen in Fig. 1, since Gh is independent of frequency at the lowest frequencies, and is much larger than the out-ofphase modulus (Gd not shown). The low-frequency modulus is related to the domain spacing d for each of these cubic phases (Kossuth et al. 1999): ! % Gcubic 40kT d$ (2) The cubic phases (particularly the b.c.c. spheres phase) are analogous to ordinary crystalline solids, but with much larger domain spacings that make their terminal modulus many orders of magnitude smaller ! (typically 10# Gcubic 10' Pa). 1.2 Hexagonal Cylinders The hexagonal-packed cylinder phase has the complex modulus at low frequency approximately obeying a power law in frequency (Ryu et al. 1997): G*hexagonal(ω) " (iω)"/$ (3) The 1\3 slope for the in-phase part of the complex modulus [Gh(ω)] is shown in Fig. 1. Equation (3) indicates that Gd(ω) will also be proportional to the 1\3 power of frequency, and be a factor of 1.7 smaller than Gh. The only available theory for the hexagonal cylinder phase predicts that the exponent is 1\4 (Rubinstein and Obukhov 1993). Presumably ABA triblocks for which A is the matrix and B is the cylinder would also obey Eqn. (3) at low frequencies, although 2 The lamellar phase of diblock copolymers is by far the most extensively studied in terms of rheology. The complex modulus obeys a power law in frequency at low frequencies (Rosedale and Bates 1990, Koppi et al. 1992): G*lamellar(ω) " (iω)"/# (4) Such a power law is also anticipated by several theories (Kawasaki and Onuki 1990, Rubinstein and Obukhov 1993). It is not yet clear whether the power laws of Eqns. (3) and (4) can be the true low-frequency limiting response of either class of materials. Although some theories do predict that these anomalous power laws can be the actual low-frequency limit (Kawasaki and Onuki 1990, Rubinstein and Obukhov 1993, Sollich et al. 1997), the most likely scenario is that these materials will behave as either solids or liquids at sufficiently low frequency. Lamellar phases are analogous to smectic liquid crystals, which are known to be solids (Colby et al. 1997). Specifically, there should be a small but finite modulus associated with the network of defects in the material, described by a defect spacing ξ: G!defect % kT ξ$ (5) Typical defect spacings are 0.1–10 µm, so we would expect the modulus to be smaller than 1 Pa. The small value of the modulus, coupled with the increased sensitivity to strain as frequency is lowered (discussed below), have so far precluded observation of the defect modulus of Eqn. (5). Lamellar triblock copolymers are viscoelastic solids, with Gh(ω) independent of frequency at low frequency (Riise et al. 1995), since many chains of ABA triblocks will simultaneously have A segments in two different A layers. 2. Limit of Linear Response: The Yield Strain With amplitudes γ of the applied sinusoidal strain ! the yield strain γ , the complex that are larger than y modulus decreases as strain amplitude is increased. For smectic liquid crystals (Colby et al. 1997) the Block Copolymers, Melt Rheology of following form has been found to describe the nonlinear response of Gh. Gh(ω,0) Gh(ω,γ )l ! 1jγ \γ ! y (6) At large strain amplitudes (γ γc) Eqn. (6) ! corresponds to a constant stress amplitude, which is the yield stress σy. The yield strain has been most extensively studied in the cubic phases (Kossuth et al. 1999). Unentangled diblock copolymers in the gyroid phase obey Eqn. (6), and have a yield strain that varies roughly as the square root of applied frequency (γy " ω"/#). More entangled copolymers in either the bicontinuous gyroid or b.c.c. spheres cubic phases do not obey Eqn. (6), and have generally larger yield strains that have much weaker frequency dependences. A yield strain increasing with frequency is opposite to observations for disordered materials (such as flexible linear homopolymers). Disordered materials have larger yield strains as frequency is lowered, which is very useful for their viscoelastic characterization because the strain amplitude can be raised to keep the torque measurable. This cannot be done for ordered phases while maintaining linear response, making linear response of the hexagonal cylinder phase and particularly the lamellar phase very difficult to study at low frequency. Surprisingly, a stronger dependence of modulus on strain amplitude than predicted by Eqn. (6) has been reported, for both the gyroid phase (Zhao 1995) and the b.c.c. spheres phase (Kossuth et al. 1999). This stronger dependence means that the stress amplitude is actually smaller at larger strain amplitudes. This interesting observation may indicate that the strong flow has induced a phase transition in the material. Strong shear is known to increase the order–disorder transition temperature (Colby 1996), so perhaps it affects transition temperatures between ordered phases as well. 3. Steady Shear and Shear History Effects Strong shear and\or elongational flows affect the structure and hence the rheology of all ordered phases of block copolymers (see Block Copolymers, Flow Alignment of). The lamellar phase has been most extensively studied for the interrelation between shear and morphology. Large-amplitude oscillatory shear (LAOS) provides an efficient means of aligning the lamellar layers (Koppi et al. 1992). Improved alignment lowers the complex modulus at low frequency, while maintaining Eqn. (4) (Rosedale and Bates 1990, Riise et al. 1995). Coupled with diffusion data that show the power law of Eqn. (4) is only seen on time scales longer than molecular diffusion times (Colby 1996), the reduction in G*lamellar(ω) as alignment improves is strong evidence that defects are responsible for the low-frequency power law. The LAOS alignment procedures for lamellar diblocks have been optimized to create samples with superb alignment parallel to the external plates (Polis and Winey 1998). When this well-aligned state is steadily sheared, a reduction of the lamellar spacing is both predicted (Williams and MacKintosh 1994) and observed (Pinheiro et al. 1996). At a strain of γ $ 0n3, kink bands start to form (Polis and Winey 1998). Kink bands are defects that are known to form in a variety of layered systems, such as sedimentary rocks (Weiss 1980). Both LAOS and steady shear have similarly strong influences on structure and rheology of b.c.c. spheres (Watanabe 1997) and hexagonal cylinders (Winter et al. 1993, Morrison et al. 1993, Ryu et al. 1997). 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All rights reserved. No part of this publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means : electronic, electrostatic, magnetic tape, mechanical, photocopying, recording or otherwise, without permission in writing from the publishers. Encyclopedia of Materials : Science and Technology ISBN: 0-08-0431526 pp. 727–730 4