Cooper Industries Crouse-Hinds Division Crouse-Hinds Airport Lighting Products 1200 Kennedy Road Windsor, CT 06095 860 683-4300 Fax 860 683-4354 DOCUMENT 9301 October 13, 2003 Revision M Title: INSTRUCTION MANUAL L-801 MEDIUM INTENSITY AIRPORT ROTATING BEACON ARB-801XX Copyright 1993 Cooper Industries 9301 Rev. M REV. A DESCRIPTION Revised Pages 9-12, 16-25 LTR. A93425 A94311 CHK. RBM APV RBM RBM RBM B Revised pages i, ii, iii, viii, 1, 15 C On Page 16 and 30, changed clear lens P/N from 65020-1 to 65020-4 A94339 10/26/94 DCW D 1) Pg. 1, Para. 1.1, Added weight note; 2) Revised Figure pages extensively, see record copy. A97074 5/4/98 JAS E Reversed position of green and yellow lenses in Figure 8A A98178 5/29/98 JAS F Revised Figures 1 & 2 to bring heater circuit out to external junction box. Modified Section II, Para. 2.0 and Section III, Para. 3.0 to cover change to wiring. On sheet viii, Class 1 temperature was –35 degree C A99154 9/28/99 JAS A200280 A201225 9/20/00 JAS 12/3/01 GFR 1/17/02 GFR 12/11/02 GFR 4/10/03 GFR 10/13/03 GFR G H J K L M Updated schematics Figures 1 thru 4, updated Figure 18 to add – 3 version, updated Parts Lists Figures 11 thru 15, updated Figure 9 to show new relay configuration, K1. Added Wire No. 50 to Figures 1 & 3; Updated Figure 18 to latest manufacturing Changed schematics Figs. 1 & 2 wire no. 15 was blue; updated Fig 9 to shown new Item 17 configuration and mounting; Fig. 19 worm gear was KL2602 Revised Figure 16A to show new configuration for adjusting lamp height Added Airport (Canada) to para. 1.1; Fig. 1 & 2 K1 Internal Schematic, Wire No. 15 was Blue ii A202007 A202263 A203090 A203238 9301 Rev. M TABLE OF CONTENTS Title Page....................................................................................................................... i Revisions...................................................................................................................... ii Table of Contents......................................................................................................... iii Limited Product Warranty............................................................................................ iv Safety Notices............................................................................................................... v Figures........................................................................................................................... vi Ordering Information.................................................................................................... vii SECTION I - DESCRIPTION 1.0 Compliance.............................................................................................................. 1 2.0 Detailed Description................................................................................................ 1 SECTION II - INSTALLATION AND DESCRIPTION 1.0 2.0 3.0 4.0 5.0 6.0 7.0 Mounting.................................................................................................................. Wiring...................................................................................................................... Lamping................................................................................................................... Fuse.......................................................................................................................... Lamp Elevation........................................................................................................ Focusing................................................................................................................... Lubrication............................................................................................................... 4 4 4 4 4 5 5 SECTION III - MAINTENANCE 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 Service Inspection.................................................................................................... 6 Relamping................................................................................................................ 6 Wiring...................................................................................................................... 6 Ring Gear and Ball Bearing Replacement.............................................................. 6 Troubleshooting....................................................................................................... 8 Lubrication............................................................................................................... 8 Focusing................................................................................................................... 8 Spare Parts............................................................................................................... 8 iii 9301 Rev. M FIGURES PAGE Figure 1 - Wiring Diagram, 120V, 60Hz, Class 2 Beacon...................................................... 9 Figure 2 - Wiring Diagram, 220V, 50Hz, Class 2 Beacon.................................................... 10 Figure 3 - Wiring Diagram, 120V, 60Hz, Class 1 Beacon.................................................... 11 Figure 4 - Wiring Diagram, 220V, 50Hz, Class Beacon....................................................... 12 Figure 5 - Wiring Diagram for Tell-Tale Circuit (Option -TR). .......................................... 13 Figure 6 - Beacon Mounting Pattern...................................................................................... 14 Figure 7 - High Intensity Beacon Assembly.......................................................................... 15 Figure 7A High Intensity Beacon Assembly.......................................................................... 16 Figure 8 - Beacon Head Assembly......................................................................................... 17 Figure 8A Beacon Head Assembly......................................................................................... 18 Figure 9 - 400W Beacon Base Assembly........................................................................ ..... 19 Figure 10- 400W Beacon Base Assembly......................................................................... ... 20 Figure 10A 400W Beacon Base Assembly..................................................................... ....... 21 Figure 11- Parts List-400W Beacon Base Assembly....................................................... ..... 22 Figure 16- Motor Base Sub-Assembly 400W Beacon...................................................... ... 27 Figure 16A Motor Base Sub-Assembly 400W Beacon........................................................ . 28 Figure 17- Shaft and Ball Bearing Assembly......................................................................... 29 Figure 18- Ballast Assembly................................................................................................... 30 Figure 19- Motor Assembly.................................................................................................... 31 Figure 20- Rotating Beacon External Wiring......................................................................... 32 Spare Parts List....................................................................................................................... 33 Figure 21 - Suggested Optional Vibration Isolation Mounting ............................................ 34 iv 9301 Rev. M LIMITED PRODUCT WARRANTY THE FOLLOWING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS, IMPLIED OR STATUTORY, INCLUDING, BUT NOT BY WAY OF LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. Crouse-Hinds Airport Lighting Products (the “Company”) warrants to each original Buyer of Products manufactured by the Company that such Products are, at the time of delivery to the Buyer, free of material and workmanship defects, provided that no warranty is made with respect to: (a) any Product which has been repaired or altered in such a way, in Company's judgment, as to affect the Product adversely; (b) any Product which has, in Company's judgment, been subject to negligence, accident or improper storage; (c) any Product which has not been operated and maintained in accordance with normal practice and in conformity with recommendations and published specification of Company; and, (d) any Products, component parts or accessories manufactured by others but supplied by Company (any claims should be submitted directly to the manufacturer thereof). Crouse-Hinds Airport Lighting Products’ obligation under this warranty is limited to use reasonable efforts to repair or, at its option, replace, during normal business hours at any authorized service facility of Company, any Products which in its judgment proved not to be as warranted within the applicable warranty period. All costs of transportation of Products claimed not to be as warranted and of repaired or replacement Products to or from such service facility shall be borne by Purchaser. Company may require the return of any Product claimed not to be as warranted to one of its facilities as designed by Company, transportation prepaid by Purchaser, to establish a claim under this warranty. The cost of labor for installing a repaired or replacement product shall be borne by Purchaser. Replacement parts provided warranty period of the Products upon which they are installed to the same extent as if such parts were original components thereof. Warranty services provided under the Agreement do not assure uninterrupted operations of Products; Company does not assume any liability for damages caused by any delays involving warranty service. The warranty period for the Products is 24 months from date of shipment or 12 months from date of first use whichever occurs first. v 9301 Rev. M SAFETY NOTICES This equipment is normally used or connected to circuits that may employ voltages which are dangerous and may be fatal if accidentally contacted by operating or maintenance personnel. Extreme caution should be exercised when working with this equipment. While practical safety precautions have been incorporated in this equipment, the following rules must be strictly observed: KEEP AWAY FROM LIVE CIRCUITS Operating and maintenance personnel must at all times observe all safety regulations. DO NOT PERFORM MAINTENANCE ON INTERNAL COMPONENTS OR RE-LAMP WITH POWER ON. RESUSCITATION Maintenance personnel should familiarize themselves with the technique for resuscitation found in widely published manuals of first aid instructions. vi 9301 Rev. M ORDERING INFORMATION 801 X X - X - XX FAA SPECIFICATION 801 = L-801 Medium Intensity APPLICATION A = Airport (white/green) S = Seaplane (white/yellow) H = Heliport (white/green/yellow) CLASS 1 = -30°C 2 = -55°C (requires -TR option) POWER 1 = 120 Volts, 60 Hz (12 RPM) 2 = 220 Volts, 50 Hz (10 RPM) OPTIONS BC = Low Angle Beam Cutoff TR = Telltale Relay (see 80XXX-X-TR) WW = Two White Lenses (see 80XXX-X-WW) WWG = Two White Lenses and One Green Lens (Special) (See 80XXX-X-WWG) vii 9301 Rev. M SECTION I - DESCRIPTION 1.0 COMPLIANCE The products described herein comply with all applicable sections of FAA Advisory Circular 150/5345-12C (latest revision). 1.1 General This manual provides instructions for the installation, operation and maintenance of the Crouse-Hinds ARB Type L-801 Rotating Beacon. Type L-801 is a medium intensity Beacon with a beam supplied by a single, replaceable, 400 watt lamp. The ARB Beacon has a beam which revolves at a pre-determined speed of 12 RPM. The ARB Beacon will supply two or three beams of light depending on the application. APPLICATION LENSES LENS COLORS Airport Seaplane Heliport Airport (Canada) 2 2 3 2 White/Green White/Yellow White/Green/Yellow White/White Both types of Beacons can be supplied for Class 1 or Class 2 operation. CLASS TEMPERATURE RANGE 1 2 +55°C to -30°C +55°C to -55°C Shipping weight is 210 pounds. 2.0 DETAILED DESCRIPTION 2.1 Optical System The Optical System consists of a stationary lamp mounted inside a rotating, cast aluminum head, which contains two or three Fresnel type lenses of the required colors. -1- 9301 Rev. M SECTION I - DESCRIPTION (Cont'd) 2.2 Beam Adjustment Provision has been made for adjustment of the beams in the vertical plane. The beams can be set at any point between 1 degree to 10 degrees above horizontal. The factory setting of the beam centers is 5 degrees above the horizontal. 2.3 Basic Construction The ARB Beacon has a spun aluminum base which is supported by two channels. Four mounting holes for 3/8" bolts. The main shaft utilizes two single row, sealed, precision ball bearings which support the turntable. A 1/6 HP motor is connected to the main shaft by means of a worm and gear. 2.4 Motor The motor supplied is 1/6 HP, 115 volt, 50/60 Hz. 2.5 Tell-Tale Lamp Circuit (Option -TR on Class 1, required on Class 2) To provide remote indication of the H.I.D. lamp failure, a relay circuit is supplied as standard equipment in the Beacon. This relay is located in the Beacon Housing. It is wired to close the tell-tale lamp circuit when the H.I.D. lamp fails. Two blue wires are provided in the junction box under the Beacon Housing so that tell-tale lamps can be located remotely. See Figure 5. A highly desirable feature of this circuit is the fact that the tell-tale lamp(s) will burn continuously until the burned out H.I.D. lamp is replaced. The relay will then reset itself when the new H.I.D. lamp is installed. When the temperature is below -29°C (-4°F), the H.I.D. lamp may not start. In order to raise lamp temperature, a 250 watt quartz lamp is mounted adjacent to the H.I.D. lamp. The relay in series with the H.I.D. lamp detects that the H.I.D. lamp is not lit and turns on the quartz lamp. When the H.I.D. lamp restarts, the relay turns the quartz lamp off. -2- 9301 Rev. M SECTION I - DESCRIPTION (Cont'd) 2.6 Motor Protection Circuit To protect the motor and help it start at low temperatures, a 250 watt strip heater is provided. The strip heater is located adjacent to the motor in the Beacon Housing. A thermostat in series with the heater turns it on when the temperature reaches 0-3°C (32-38°F). The thermostat reopens when the temperature reaches 5-9°C (42-48°F), thereby turning the heater off. As further protection, an externally replaceable fuse is wired in series with the motor. It is located on the underside of the Beacon Housing and in front of the junction box. The fuse is a 15 amp, 500V time delay type. -3- 9301 Rev. M SECTION II - INSTALLATION AND OPERATION 1.0 MOUNTING Remove the Beacon from the shipping container, but leave it bolted to the wooden platform. This platform should be used for hoisting purposes and protection of the Beacon while doing so. CAUTION must be used during hoisting to prevent the Beacon or platform from striking any object. Figure 6 shows the mounting dimensions for the Beacon. Four #3/8-16 bolts, lock washers and flat washers must be used to mount the Beacon. It may be desirable to make provision on the Beacon tower platform for a step to make access to the lamp easier. See paragraph 3.0. 2.0 WIRING There are six no. 16 AWG wires coiled up in the junction box. The black, white and green wires are for normal AC wiring. The two blue wires are for the tell-tale lamp circuit (Option TR). The black wire, 16 AWG, wire No. 4, is for the heater option. 3.0 LAMPING The Beacon is supplied with one 400 watt H.I.D. lamp. One 250 watt quartz lamp is supplied with Option TR. Recommended replacement lamps are: LAMP 400 W H.I.D. 250 W Quartz CROUSE HINDS REPLACEMENT 10047-1802 10047-2293 Relamping is done through the top of the Beacon. Remove the three thumb screws, remove the top cover and reach down into the Beacon to unscrew the lamp. 4.0 FUSE The cartridge fuse is 15 amp time delay. Crouse-Hinds replacement is 10047-2344. 5.0 LAMP ELEVATION The factory setting of the beam centers is 5 degrees above the horizontal. This setting is intended for level terrain. When the beam is so adjusted that the bottom is parallel to the ground level, the factory setting is correct according to the specification. If there is too much light at ground level, shielding may be required. Contact the factory for a recommendation. -4- 9301 Rev. M SECTION II - INSTALLATION AND OPERATION (Cont'd) 6.0 FOCUSING The Beacon is focused at the factory and normally does not need to be focused in the field. 7.0 GREASING All necessary greasing for operation is accomplished at the factory. -5- 9301 Rev. M SECTION III - MAINTENANCE 1.0 SERVICE INSPECTION A schedule of periodic inspections should be established. The intervals between inspections will depend on the conditions under which the equipment is used, as well as the number of hours that it operates daily. At each periodic inspection, remove the top cover and lamps. Clean both sides of the lenses, as well as the lamps, using soft cloths with alcohol. Replace any burned out lamps as necessary. See paragraph 3.0 of Section II for proper replacement numbers. 2.0 RELAMPING The top filter cover and air filter must be removed to replace the lamp(s). Three #10-32 thumb screws should be removed to lift off the top filter cover. Lift off the heat deflector (flat round plate) and the air filter to gain access to the lamps. See paragraph 3.0 of Section II for lamp replacement numbers. After relamping; reinstall the air filter, heat deflector and top filter cover. To complete reassembly, align the three holes in the top filter cover with the mounting brackets and reinstall the #10-32 thumb screws. 3.0 WIRING The junction box for wiring the Beacon is located below the base and between the mounting channels, it has a 1/2" NPT opening at the lower right handside to accept the external wiring conduit. Inside the junction box cover are six #16 AWG wires and six wire nuts. The wires connect as follows: 4.0 WIRE USAGE Black White Green Blue (2) Black (wire no. 4) AC Hot AC Neutral AC Ground Tell-Tale Lamp Heater RING GEAR AND BALL BEARING REPLACEMENT A) Remove the air filter and cover. Remove the lamp and store them carefully. (See Figure 7). -6- 9301 Rev. M SECTION III - MAINTENANCE (Cont'd) B) Remove the head assembly, and the motor housing cover. This is done by loosening the bolts located in front and just below the lenses. The head casting has been sealed from the weather by a seam of RTV sealant. If you wish to separate the head casting from the motor housing cover, cut the RTV with a very sharp knife. (Reseal with RTV after assembly). If the head assembly is removed with the motor housing cover, two people are required because of size of the assembly. When replacing the head, be sure to check the location of the locating pins so that reassembly can be done correctly. The head assembly will not seat if the location pins are not aligned. C) Remove the wire nuts and disconnect wire numbers 12, 13, 20 and 6. (See Figures 1-4, 9 and 10). D) Loosen the set screws in the lamp adjustment collar and lift the collar and lamp sockets off the top of the shaft, using caution as the wires slide out through the access hole in the side of the shaft. (See Figure 17). E) Remove the lamp socket housing (Item #4). The gear and bearings are now accessible. (See Figure 17). F) Remove and save the retaining ring (Item #14) from the shaft. G) The bearings can be replaced by removing the preload ring that holds the bearing in place. However, if the bearing needs replacement, it is recommended that the worm and worm gear be replaced at the same time. See Figure 18 for bearing assembly details. The fit of the bearings into the worm gear casting is very close. If they must be removed, try a large wooden dowel and mallet to drive the bearings out. Save the preload washers (P/N 10030-119) which go between the two bearings. After new bearings are assembled, check to be sure they turn with finger pressure. There should be no binding.up and off the shaft. After replacing the gear, bearings and retaining ring, very carefully feed the four lamp socket wires down through the shaft and out the access hole nearest the ballast assembly. Place the lamp adjustment collar over the shaft and slide it down. The top of the collar should align with the first ring scribed 7/16" from the top of the shaft. Reverse Steps C, B and A to reassemble the Beacon. -7- 9301 Rev. M SECTION III - MAINTENANCE 5.0 TROUBLESHOOTING TROUBLE Beacon will not light Beacon will not rotate 6.0 PROBABLY CAUSE REMEDY Lamp burned out or fuse failed. Replace lamp. Replace fuse. Loose wiring connection to lamp socket. Check wiring connections to lamp socket. Ballast failure. Replace failed component. Motor fuse failed. Replace fuse. Motor failed. Replace motor. LUBRICATION All ball bearings supplied are sealed, with permanent lubrication. If a bearing fails, it should be replaced. Ring Gear: Apply a small amount of high quality, low temperature, silicone grease (Esso #325 or equal) whenever the ring gear is serviced. 7.0 FOCUSING All Beacons shipped from the factory are properly focused. No refocusing should be attempted in the field, unless it is definitely determined that the lamps are out of focus. Contact Crouse-Hinds for technical recommendations. 8.0 SPARE PARTS Spare parts may be ordered by Crouse-Hinds part number as shown in Figures 7 through 20. Do not use the item numbers in the "balloons". -8- -9- G K1 INTERNAL SCHEMATIC 19 POWER SWITCH 2 BLACK RED CONTROL SECTION 4 26 25 14 CURRENT SENSING SECTION K1 HEATER L3 E1 LA1 650V 8 L3 11 1 L2 WHITE 15 YELLOW L N TELL-TALE OUT 120VAC, 60Hz L2 TB1 L1 EXTERIOR JUNCTION BOX L1 26 18 2 5 36 T2 COM2 10 8 HR1 STRIP HEATER 10 5 50 WN 21 17 CAP BALLAST VR1 COM1 18 120V THERMOSTAT 4 11 F1 15A TIME DELAY 1 C1 9 16 BRN BLK WN YELLOW RED 19 2 BLACK 14 K1 WHITE 12 WN 15 (HID) 15 14 13 DS1 YEL 5 BLU 4 RED 1 WN 6 25 19 20 WN 36 (QUARTZ) DS2 9301 Rev. M G N -1015 K1 INTERNAL SCHEMATIC POWER SWITCH 19 CONTROL SECTION 2 BLACK 1 LA1 6 5 4 3 2 650V BLK WHT BLK RED 4 25 26 L3 E1 14 CURRENT SENSING SECTION K1 L2 L3 L2 WHITE YELLOW HEATER TELL-TALE OUT 220VAC, 50Hz L L1 EXTERIOR JUNCTION BOX L1 TB1 29 26 11 30 18 8 36 VR1 8 HR1 STRIP HEATER T1 T2 10 10 C1 X2 X1 COM2 17 CAP 240-120V H1 H2 H3 H4 BALLAST COM1 40 120V 18 220V THERMOSTAT 4 11 30 37 37 29 9 16 WN (HID) DS1 14 13 WN 32 31 RED 19 2 BLACK 1 14 K1 2 6 5 4 3 2 1 TB2 WHITE 15 YELLOW 12 WN 15 40 WN 32 31 5 F1 25 WN 5 DS2 36 BRN 6 (QUARTZ) 21 19 20 15A TIME DELAY 1 BLK YEL 5 BLU 4 RED 1 M1 9301 Rev. M 120VAC, 60Hz G N L L3 L2 L1 EXTERIOR JUNCTION BOX L3 E1 L2 L1 650V LA1 TB1 1 11 5 18 -11- 9 BALLAST WN COM2 17 CAP 5 11 T2 21 COM1 18 120V 15A TIME DELAY 1 F1 WN 12 50 (HID) DS1 C1 M1 13 16 WN 9301 Rev. M FIGURE 3 WIRING DIAGRAM, 120V, 60Hz CLASS 1 BEACON 220VAC, 50Hz G N L L3 L2 L1 EXTERIOR JUNCTION BOX L3 E1 -12- 1 LA1 6 5 4 3 2 650V BLK WHT BLK L2 L1 TB1 29 11 30 18 30 37 11 COM1 120V T1 T2 X2 X1 COM2 17 CAP 240-120V H1 H2 H3 H4 32 31 9 12 BALLAST WN 18 220V 37 29 (HID) DS1 C1 13 16 WN 32 31 6 5 4 3 2 1 TB2 5 1 15A TIME DELAY 1 F1 21 5 BRN 6 BLK YEL 5 BLU 4 RED 1 M1 9301 Rev. M 9301 Rev. M -13- 9301 Rev. M 19.00 .75 18.00 17.50 TYP 16.00 TYP 30.31 DIA REF (BEACON MAX.) 1.00 3/8" BOLT HOLE 4 PLACES BEACON MOUNTING SURFACE BEACON MOUNTING DETAIL 63.0 REF BEACON MOUNTING SURFACE 36.0 REF 19" REF 20.00 BEACON MOUNTED ON TOWER PLATFORM FIGURE 6 BEACON MOUNTING PATTERN -14- 9301 Rev. M AIR FILTER AND COVER 8 2 3 4 42.83 5 3 7 1 30.31 OPTIONS PART NUMBER 120V 60 Hz 80100-1 X 80100-6 80100-7 X 80100-8 80100-11 X X 80100-12 X 80100-15 X X 80100-19 80100-20 80100-21 X 801A2-1-TR 801A2-2-TR 801S1-1 X X X NO NO 801S1-2 801S2-1-TR X X X NO 801S2-2-TR NO NO 801H1-1 801H1-2 X X NO 801H2-1-TR X X NO 801H2-2-TR X X YES YES 801A1-1-BC 801A1-2-BC X X YES 801A2-1-BC-TR X X X YES YES 801A2-2-BC-TR 801S1-1-BC X YES 801S1-2-BC X X YES YES 801S2-1-BC-TR 801S2-2-BC-TR X YES 801H1-1-BC X YES 801H1-2-BC X X YES YES 801H2-1-BC-TR 801H2-2-BC-TR X X X X X X X X X HELIPORT X X X X 80100-22 80100-23 80100-24 X X X X 80100-18 801A1-2 NO NO NO X X X 80100-13 80100-14 NO X X X X X X AIRPORT X X CATALOG NUMBER 801A1-1 LOW ANGLE BEAM CUTOFF NO X X X X APPLICATION SEAPLANE X X X 80100-9 80100-10 80100-16 80100-17 CLASS 2= -55°C 1= -35°C X X 80100-2 80100-3 80100-4 80100-5 220V 50 Hz X X X FIGURE 7 MEDIUM INTENSITY BEACON ASSEMBLY SEE PARTS LIST ON PAGE 16 -15- 6 -16-- 1 1 -1 --- 1 1 -1 ---- -1 ---1 --- -- 1 4 --- --23 -24 -22 QTY -QTY -- -QTY ---- --21 -20 QTY -QTY --- --- -- --- ----- -19 -18 QTY -QTY -- --- -- -- 1 -- -- 1 -- --- -- 1 -- --- -- 1 -- -- -- 1 -- -- 1 -- -- -- --- -- --- -- 1 -- -- --- 1 -- 4 -- -- 1 1 A/R 1 -- 1 -- --- 1 4 4 1 4 1 4 A/R 6 A/R 1 6 A/R 1 1 1 1 -17 -16 -15 -13 -- -- -14 -- QTY --- -- -- 1 QTY -QTY --QTY -QTY -- ---- --- -- -- 1 -- -- -- -- -- -- 1 1 -- -- --- 1 --- -- 1 1 -- -- -- --- 1 1 -11 QTY -- -- 1 -- -- -- -- -- -- -- -- -- 1 -- 1 1 -10 QTY -- 1 -- -- -- -- -- -- -- -- 1 -- --- 1 -- 6 1 6 A/R 1 1 -9 QTY 1 -- -- -- -- -- -- -- -- -- 1 -- --- 1 1 -7 QTY -- -- 1 -- -- -- -- -- -- -- -- -- -1 1 1 4 1 4 A/R 1 -6 QTY -- 1 -- -- -- -- -- -- -- 1 -- -- --- 1 -- 4 1 4 A/R 1 -5 QTY 1 -- -- -- -- -- -- -- -- 1 -- -- --- 1 -- 4 1 4 A/R 1 -4 QTY -- -- -- -1 -- -- -- -- -- -- 1 --- 1 1 4 1 4 A/R 1 -3 QTY -- -- 1 -- -- -- -- -- -- -- -- 1 --- 1 1 4 1 4 A/R 1 -2 QTY -- 1 -- -- -- -- -- -- 1 -- -- -- --- 1 -- 4 1 4 A/R FIGURE 7A -8 QTY -- -- -- -1 -- -- -- -- -- -- -- -1 1 1 4 -- 1 4 1 6 A/R 6 A/R 1 -1 QTY 1 -- -- -- -- -- -- -- 1 -- -- -- --- 1 -- 4 1 4 A/R 801XX-X-XX (REQUIRES -TR OPTION) ITEM 1 1 1 1 1 1 1 1 2 2 2 2 2 2 3 4 5 7 6 8 9 65054-1 65054-2 65054-3 65054-4 65054-5 65054-6 65054-7 65054-8 65033-7 65033-8 65033-9 65033-10 65033-12 65033-11 PART NUMBER PARTS LIST BASE ASSEMBLY, BASE ASSEMBLY, BASE ASSEMBLY, BASE ASSEMBLY, BASE ASSEMBLY, BASE ASSEMBLY, BASE ASSEMBLY, BASE ASSEMBLY, HEAD ASSEMBLY, HEAD ASSEMBLY, HEAD ASSEMBLY, HEAD ASSEMBLY, HEAD ASSEMBLY, HEAD ASSEMBLY, LAMP, HID 120V, 220V, 120V, 220V, 120V, 220V, 120V, 220V, 50Hz, DESCRIPTION 60Hz, 50Hz, 60Hz, 50Hz, 60Hz, CLASS 1 CLASS 1 CLASS 2 CLASS 2 CLASS 1 CLASS 1 CLASS 2 CLASS 2 , CLASS 1 60Hz, 50Hz, AIRPORT HELIPORT , CLASS 1 SEAPLANE , CLASS 1 HELIPORT , CLASS 2 SEAPLANE , CLASS 2 AIRPORT , CLASS 2 SCREW, HEX HD, SS, #10-32 x 1-1/4" LG. LAMP, TH 10047-1802 10047-2293 HOUSING, MOTOR WASHER, FLAT SEALING, SS, #10 10B10-019D36 INSTRUCTION MANUAL, L-801 SEALANT, RED, RTV #106 65012 10037-506 10048-2 9301 BC = LOW ANGLE BEAM CUTOFF TR = TELLTALE RELAY (SEE 80XXX-X-TR) ( SEE 80XXX-X-WW) WW = TWO WHITE LENSES WWG = TWO WHITE LENSES AND ONE GREEN LENS (SPECIAL) OPTIONS 1 = 120 VOLTS, 60 Hz (12 RPM) 2 = 220 VOLTS, 50 Hz (10 RPM) POWER 1 = -35°C 2 = -55°C CLASS A = AIRPORT (WHITE/GREEN) S = SEAPLANE (WHITE/YELLOW) H = HELIPORT (WHITE/GREEN/YELLOW) APPLICATION 801 = L-801 MEDIUM INTENSITY FAA SPECIFICATION ORDERING INFORMATION MEDIUM INTENSITY BEACON ASSEMBLY -12 QTY -- -- -- -1 -- -- -- -- -- -- -- 1 -- 1 1 6 6 -- 1 6 1 6 4 -- -- 1 A/R 1 4 1 A/R 1 A/R -- -- -- -- --- 1 -- 4 1 4 A/R -- -- -- 1 --- 1 1 4 1 4 A/R -- -- -- 1 --- 1 1 4 1 4 A/R -- 1 -- -- --- 1 -- 4 1 4 A/R 1 TEST PER CROUSE-HINDS PRODUCTION TEST PROCEDURE N0. 9243. 4. 1 APPLY A BEAD OF RED RTV (ITEM 8) ALL AROUND THE BOTTOM OF THE BEACON HEAD (ITEM 2) AFTER ASSEMBLY. 3. 1 LEAVE LAMPS IN ORIGINAL BOXES AND TAPE THEM SEPERATELY IN THE SHIPPING CONTAINER. 2. 6 1 6 A/R THE AIR FILTER AND COVER MUST BE REMOVED TO INSTALL OR CHANGE LAMPS. 1. -- -- -- 1 --- 1 -- 1 -- 1 1 -- 1 6 -- 1 6 6 1 6 1 A/R 1 A/R BEACON MOUNTING PATTERN .406 DIA - 4 MOUNTING HOLES USE OF #3/8-16 MOUNTING HARDWARE IS RECOMMENDED NOTES: UNLESS OTHERWISE SPECIFIED 16.00 17.50 30.31 DIA REF ,LABC ,LABC ,LABC ,LABC 9301 Rev. M 9301 Rev. M 4 14 12 11 5 19 3 20 13 9 8 10 7 6 15 17 16 10 1 OR 2 18 10 DWG. NO. 65033-7 65033-8 65033-9 65033-10 65033-11 65033-12 HEAD ASSEMBLY OPTIONS USAGE LENSES LENS COLORS AIRPORT 2 WHITE/GREEN SEAPLANE 2 WHITE/YELLOW HELIPORT 3 WHITE/GREEN/YELLOW AIRPORT 2 WHITE/GREEN SEAPLANE 2 WHITE/YELLOW HELIPORT 3 WHITE/GREEN/YELLOW -17- CLASS 1=-35°C 2=-55°C X X X X X X 9301 Rev. M 2 YELLOW LENS GREEN LENS WHITE LENS TOP VIEW OF 3 LENS HEAD 20 19 11A02-019D 10035-49 WASHER, FLAT, SS, #10 STRIP, RED RUBBER, 1/2" SQUARE, 31" LG. -- 18 65068 REFLECTOR SUB-ASSEMBLY, 3 LENS 4 2 1 1 17 16 15 14 10A06-013D12 65064 65063 65052 SCREW, PAN HD, SS, #6-32 x 3/8" LG. REFLECTOR SUB-ASSEMBLY, 2 LENS RING BRACE HEATDEFLECTOR 3 1 -- 3 1 -- 13 12 11 10000-414 65048-3 65048-2 SCREW, THUMB, SS, #10-32 x 3/4" LG. LABEL, LAMP, 400W LABEL, LAMP, 250W 12 12 12 12 8 8 8 8 8 8 8 8 10 9 8 7 10033-71 65051 11A12-019D 10B06-019D16 POP RIVET, DOMED HD, 3/16" LENS RETAINER BRACKET LOCKWASHER, SPLIT, SS, #10 SCREW, PAN HD, SS, #10-32 x 1/2" LG. -1 1 1 1 1 1 -1 -1 1 6 6 6 65020-3 65020-2 65020-4 LENS, YELLOW LENS, GREEN LENS, CLEAR 1 1 3 -- 1 1 3 1 1 1 3 -- 1 1 3 -- 5 4 3 2 10037-587 65022 65015 65026 AIR FILTER COVER, FILTER BRACKET, FILTER BEACON HEAD, 3 LENS 65025 3 1 3 1 3 1 3 1 3 1 3 1 3 -- -- 3 -- 6 -1 1 4 2 1 1 4 2 1 1 6 -1 1 4 2 1 1 3 1 1 3 1 1 3 1 1 3 1 -- 12 12 12 12 8 8 8 8 8 8 8 8 1 1 1 1 -1 1 1 3 1 1 1 3 -- -- 1 1 -- 1 1 1 QTY QTY QTY QTY QTY QTY ITEM -12 -11 -10 -9 -8 -7 BEACON HEAD, 2 LENS PART NUMBER DESCRIPTION PARTS LIST -18- 9301 Rev. M -19- 9301 Rev. M 54 59 31 1 32 33 34 35 24 PARTIAL FRONT VIEW -20- XF1 F1 55 9301 Rev. M 7 65 1 2 2.75 REF MAY BE INSTALLED AT FINAL ASSEMBLY SIDE VIEW FIGURE 10A 400W BASE ASSEMBLY SEE FIGURES 11-16 FOR PARTS LIST -21- 1 1 8 4 7 1 M1 1 6 6 ---8 8 4 HR1 VR1 ADHESIVE, RTV-106 BALLAST ASSY, 400W, 220V, 50Hz WASHER, VIBRATION SCREEN BOLT, HEX HD, SS, #3/8-16 x 3/4" LG. LOCKWASHER, SPLIT, SS, #3/8 STRIP HEATER, 250W, 120V THERMOSTAT FLAT WASHER, SS, #1/4 LOCKWASHER, SPLIT, SS, #1/4 NUT, HEX, SS, #1/4-20 SPACER 10048-2 65058-3 65058-4 65058-6 65069 65009 65053-1 10A10-037D24 11A12-037D 10047-2297 10047-2294 11A02-025D 11A12-025D 10K01-025D 10037-589 10047-2298 65045 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 --- C1,T2 C1,T2 220V, 50Hz BALLAST ASSY, 400W, -22- T1 -K1 -- XFMR, STEP-DOWN, 240V-120V RELAY ASSEMBLY, HID LAMP , W/O B.C. 1 C1,T2 120V, 60Hz BALLAST ASSY, 400W, MOTOR BASE SUB-ASSEMBLY 2 1 -3 2 1 -4 2 1 -5 2 1 -6 5 2 1 -7 2 1 -8 2 1 -9 2 1 -10 -- 1 8 4 -- -- 6 6 7 -- 1 -- 1 -- 4 14 14 2 1 1 6 6 -- 1 7 -- -- 1 1 1 4 14 14 6 1 -- 6 6 -- 1 7 1 -- -- -- -- 4 8 8 -- -- -- 6 6 -- 1 7 -- -- 1 -- 1 4 8 8 4 -- -- 6 6 -- 1 7 -- 1 -- 1 1 1 4 4 -- 14 14 6 1 -- 6 6 -- 1 7 1 -- -- 14 14 2 1 1 6 6 -- 1 7 -- -- 1 1 -- 4 12 12 -- -- -- 6 6 -- 1 7 -- -- 1 1 -- 4 8 8 -- -- -- 6 6 -- 1 7 -- -- 1 A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R 2 2 CHANNEL 65027 2 1 1 BASE HOUSING 65014 -2 1 -1 1 PL65054-X 9301 Rev. M 1 1 1 1 1 1 1 5 1 1 2 2 1 1 1 5 1 1 BRACKET, ARRESTOR FUSEPOST FUSE, 15 AMP, TIME DELAY SCREW, PAN HD, SS, #8-32 x 3/4" LG. FLAT WASHER, SS, #8 CLOSE NIPPLE, STL, 1/2" N.P.T. JUNCTION BOX COVER, JUNCTION BOX WIRE NUT PLASTIC BAG, 4" x 5" WIRE ASSY, L1 65040 20V48-001 10047-2344 10A06-016D24 11A02-016D 15B01-050 10037-590 10037-591 10047-1434 10045-3 65034-15 26 27 -23- 28 29 30 31 32 33 34 35 37 2 1 1 11 1 2 2 1 1 1 F1 2 1 1 1 1 1 1 1 1 1 XF1 1 1 LIGHTNING ARRESTOR ASSY, 650V 65046 25 LA1 1 LOCKNUT, CONDUIT 1 1 10 1 2 1 1 1 1 1 1 1 1 1 10 11 5 5 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 9 1 2 2 1 1 2 1 1 1 7 1 1 1 9 1 2 2 1 1 2 1 1 1 1 7 1 1 1 1 9 13 10037-290 7 9 24 9 13 7 9 NUT, HEX, SS, #6-32 13 10K01-013D 9 23 13 9 LOCKWASHER, SS, #6 11A12-013D 22 6 4 6 4 6 4 6 4 FLAT WASHER, SS, #6 11A02-013D 21 2 4 4 -8 1 4 4 -7 2 3 3 -6 1 3 3 -5 2 4 4 -4 1 4 4 -3 2 TERMINAL BLOCK, 6 POSITION 65039 20 3 3 -2 5 1 3 NUT, HEX, SS, #8-32 10K01-016D 19 TB1,TB2 3 LOCKWASHER, SPLIT, SS, #8 11A12-016D 18 -1 2 PL65054-X 1 1 1 5 5 1 1 1 1 1 1 2 2 1 1 1 1 1 3 1 2 2 1 1 1 1 1 3 5 4 4 5 1 4 4 -10 1 6 6 -9 9301 Rev. M -24, W/B.C. 1 1 -- 1 M1 -- LABEL, FUSE MOTOR BASE SUB-ASSEMBLY 65043 65053-2 55 56 -- 1 1 1 NAMEPLATE 65028 54 53 -- 1 -- 1 -- 1 1 1 1 1 1 1 1 1 -- -- 1 -- WIRE ASSY, 1 52 65034-2 1 1 -1 -1 -1 -1 WIRE ASSY, 1 51 65034-1 --- 1 1 --- 1 1 --- 65034-4 50 WIRE ASSY, 8 -- 1 1 --- 1 1 --- WIRE ASSY, 10 65034-5 49 -- -- 1 1 1 -- 1 1 1 -- -- -- -- -- 1 1 -- -- -- -- -- 1 -- 1 1 -- 1 1 --- 65034-3 48 WIRE ASSY, 4 -- -- 1 -- -- -- 1 -- 1 -- 1 -- -- -- 1 -- 1 1 1 --- 1 -- 1 -- 1 --- WIRE ASSY, 26 65034-9 47 -- 1 -- WIRE ASSY, 32 65034-13 46 -- 1 -- WIRE ASSY, 31 65034-12 45 -- 1 1 -- 1 1 -10 1 -- 1 -- 1 -- WIRE ASSY, 30 -- 65034-11 43 -- 1 -- 1 -- WIRE ASSY, 29 -- 65034-10 42 --1 -- -- WIRE ASSY, 26 1 65034-8 41 -- 1 1 -- -- WIRE ASSY, 25 -- 65034-6 40 1 1 1 1 1 1 1 1 1 WIRE ASSY, L3 1 1 1 1 1 1 1 1 1 WIRE ASSY, L2 1 65034-17 39 44 65034-16 38 -9 -8 -7 -6 -5 -4 -3 -2 -1 5 3 PL65054-X 9301 Rev. M -25- ---- TY-RAP W/MOUNTING HOLE FLAT WASHER, #10 SST LOCKWASHER, SPLIT, #10 SST 10053-166 11A01-019D 11A12-019D 10L01-019D 62 63 64 65 75 74 73 72 71 70 69 68 67 66 -- STRIP HEATER, 250W, 240V 10047-2299 61 HEX NUT, #10-32 SST 1 1 -- -7 1 1 -- -8 1 1 -- -9 1 -- 1 -10 -- -- -- -- -- -- 1 1 1 1 -- 1 1 1 1 1 -- -- -- -- -- -- -- -- -- -- 1 1 1 1 -- 1 1 1 1 1 1 1 1 -1 1 1 1 1 -- A/R A/R A/R A/R A/R A/R A/R A/R A/R A/R LOCTITE, #242 10048-30 1 1 1 1 1 1 60 SUPPORT PLATE, BASE 65049 -- -- -6 -- -- -5 5 -- -- -- M1 -- 59 , W/B.C. MOTOR BASE SUB-ASSEMBLY 65053-4 1 1 -- M1 -- 58 , W/O B.C. MOTOR BASE SUB-ASSEMBLY 65053-3 57 -4 -3 -2 -1 4 PL65054-X 9301 Rev. M -26- 1 2 TUBING, HEAT SHRINK, 2" LG. MARKER STRIP, 6 POLE 10047-1169 10047-2380 10037-628 92 93 94 2 15 TYRAP 10047-1222 91 STANDOFF, M-F, #6-32x3/8" LG. -- WIR. DIAG.,220V,50HZ,CLASS 1 65042 90 4 4 1 15 2 2 1 15 -- -- -- WIR. DIAG.,120V,60Hz,CLASS 1 65041 89 -- -- WIR. DIAG.,220V,50Hz,CLASS 2 65038 88 -- -3 -- -2 -- WIR. DIAG.,120V,60Hz,CLASS 2 65037 87 86 85 84 83 82 81 80 79 78 77 76 -1 4 4 1 15 -- -- -- -4 2 2 1 15 -- -- 4 4 1 15 -- -- -- -6 -5 -- 5 5 2 2 1 15 -- -- -- -7 4 4 1 15 -- -- -- -8 PL65054-X 2 2 1 15 -- -- -- -9 2 2 1 15 -- -- -- -10 9301 Rev. M 9301 Rev. M 4. 6 11 4 12 13 NOTES: AT ASSEMBLY, SLIDE TUBING (ITEM 45) OVER THE WIRES OF LAMP SOCKETS (ITEMS 19 & 23) PRIOR TO FEEDING THE WIRES DOWN THRU THE SHAFT AND OUT OF THE HOLE AT THE BOTTOM. 1. 2. OPTIONS DRAWING NO. CLASS 1=-35°C 2=-55°C 65053-1 X 65053-2 X LOW ANGLE BEAM CUTOFF NO YES 65053-3 X NO 65053-4 X YES APPLY LOCTITE (ITEM 28) TO ALL SCREW THREADS AT ASSEMBLY. 3. PRIOR TO INSTALLING THE MOTOR (ITEM 6), LAY IT IN PLACE ON THE BASE (ITEM 1) AND CHECK THE 3.812 DIMENSION. USE SHIM WASHERS (ITEM 26), IN SETS OF FOUR, UNDER THE MOTOR FEET TO ACHIEVE THE CORRECT DIMENSION. 4. USE THE GAUGE (ITEM 7) TO ALIGN THE WORM TO THE GEAR (ITEM 3), BEFORE TIGHTENING THE MOTOR MOUNT HARDWARE (ITEMS 8,9 & 10). 5. APPLY GREASE (ITEM 33) TO ALL GEAR THREADS AT ASSEMBLY. 6. AFTER ASSEMBLING TERMINALS (ITEM 44) TO THE LAMP SOCKET WIRES, SLIDE THE TUBING (ITEM 45) PREVIOUSLY ASSEMBLED, DOWN INTO THE HOLE IN THE SHAFT TO PROTECT THE INSULATION ON THE WIRES. 7. 8. WHEN ASSEMBLING 1000 WATT UNIT, PUT LOOP IN LAMP SOCKET WIRE TO CREATE MORE CLEARENCE FOR COLLAR. IF USE OF UPPER THRUST WASHER (ITEM 30) DOES NOT ALLOW RETAINING RING (ITEM 14) TO SEAT PROPERLY, SHIMS (ITEM 41) MAY BE USED TO ALLOW PROPER ASSEMBLY OF RING. TYPICALLY SEVEN SHIMS ARE REQUIRED FIGURE 16 MOTOR BASE SUB-ASSEMBLY SEE PARTS LIST ON PAGE 26 -27- 19 23 -28- 21 34 6. 15 25 24 20 6. 22 18 32 31 16 34 21 17 15 29 27 45 4. 10 9 8 1 5. 3 33 14 30 8 2 28 34 42 43 40 39 6. 2 A/R 1 2 2 3 A/R 3 A/R 3 3 -1 2 1 -4 4 1 1 1 1 1 1 2 A/R 1 2 2 3 A/R 3 A/R ----2 1 -4 4 1 1 1 1 1 1 1 -1 QTY 1 -2 QTY 1 -3 QTY 1 -4 QTY 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 8 8 8 8 12 12 12 12 12 12 12 12 4 4 4 4 4 4 4 4 4 4 4 4 REF REF REF REF 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 2 A/R 1 2 2 3 A/R 3 A/R --1 -2 2 A/R 1 2 2 3 A/R 3 A/R 3 3 1 1 2 FIGURE 16A 5 36 1 1 4 4 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 MOTOR BASE SUB-ASSEMBLY 3. BLK 38 37 WHT 44 BLK BLK 41 ITEM 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 65074 PART NUMBER 10034-9 65011 65018 PARTS LIST BASE & SHAFT SUB-ASSY DESCRIPTION WASHER, PLAIN, 5/16" SST BEACON GREASE, #325 HEX JAM NUT, 3/8-16 SST SET SCREW, CUP PT, 1/4-20 X 1/2" LG SST WASHER,THRUST SCREW, 82° FLAT HD, #10-32 X 1" LG SST LOCTITE #242 SCREW, DRIVE, TYPE U, #4 X 3/16" LG SST WASHER, SHIM, .010 THICK, ST. STEEL WASHER, LOCK, INT. TOOTH, SS, #6 SCREW, PAN HD, SS, #6-32x3/8" LG. LAMP SOCKET, QUARTZ LAMP SHIELD RING, RETAINING, E-RING 5/16" SHAFT DIA. ADJUSTMENT ROD, LAMP ADJUSTMENT LAMP SOCKET, HID GUIDE PIN, LMAP ADJUSTMENT GUIDE PIN, LAMP ADJUSTMENT UPPER PLATE, LAMP ADJUSTMENT COLLAR, BOTTOM PLATE, LAMP ADJUSTMENT RETAINING RING WASHER, FLAT, SS, #10 WASHER, LOCK, SS, #10 SCREW, PAN HD, SS, #10-32x1/2" LG. WASHER, FLAT, SS, #5/16 WASHER, LOCK, SS, #5/16 SCREW, HEX HD, SS, #5/16-18x3/4" LG. WORM GEAR GAUGE MOTOR ASSEMBLY BALL BEARING, SINGLE ROW, SEALED HOUSING, LAMP SOCKET WORMGEAR 11A06-031D 10043-11 10K04-037D 10E02-025D16 10030-116 10B03-019D32 10048-30 10G60-011D06 10030-117 11A22-013D 10A06-013D12 20V24-001 65056 11B11-031D 65081 10047-2291 65080-2 65080-1 65079 65078 10032-41 11A02-019D 11A12-019D 10B06-019D16 11A01-031D 11A11-031D 10C01-031D24 65059 65057 TUBING, #2, 8" LG. TERM., FEMALE, .250 SLIP-ON, INSUL. LOCKWASHER, SS, #6 SCREW, PAN HD, SS, #6-32 x 1/2" LG. PRELOAD WASHER PRELOAD RING WIRE MARKER, 36 WIRE MARKER, 20 WIRE MARKER, 13 WIRE MARKER, 12 10053-181 10047-467 11A12-013D 10A06-013D16 10030-119 65035 10047-1236-36 10047-1236-20 10047-1236-13 10047-1236-12 9301 Rev. M 9301 Rev. M -29- 9301 Rev. M 2 2 2 7 10047-1560 TY-RAP 2 2 2 2 2 2 6 5 10K01-025D 11A12-025D NUT, HEX, SS, #1/4-20 LOCKWASHER, SS, #1/4 2 2 2 2 2 4 3 11A02-025D FLAT WASHER, SS, #1/4 10A06-025D16 SCREW, PAN HD, SS, #1/4-20 x 1/2" LG. --1 2 2 2 65055-3 65055-2 65055-1 BALLAST, 400W, 220V, 50Hz -- -1 -- 1 1 1 1 65021 QTY QTY QTY ITEM -6 -4 -3 2 1 -- BALLAST, 400W, 220V, 50Hz BALLAST, 400W, 120V, 60Hz BRACKET, BALLAST AND CAP. PART NUMBER DESCRIPTION PARTS LIST P/N 65058- 7 3 C1 1 T2 2 220V, 50HZ VERSION SHOWN FIGURE 18 BALLAST ASSEMBLY -30- 4 5 6 9301 Rev. M 1 7 1 1 3 1 2 5 NOTES: 1 APPLY ITEM 8 TO ALL THREADED PARTS. 8 7 6 5 4 3 2 1 ITEM 10048-30 10E12-025D08 10K06-037D 11A12-037D 11C15-009D20 HL180 (245-NH) KL5197 (1910-NH) 65047 PART NUMBER A/R 2 1 1 1 1 1 1 LOCTITE, #242 SET SCREW,SOCKET, SS, #1/4-20x1/4" LG. NUT, HEX, SS, #3/8-16 WASHER, LOCK, SS, #3/8 ROLLPIN COLLAR WORM MOTOR ASSEMBLY QTY DESCRIPTION PARTS LIST -31- 6 9301 Rev. M BEACON WHT BLK GRN BLU BLU CROUSE-HINDS WIRING CUSTOMER WIRING LAMP CIRCUIT BREAKER (SEE TABLE) 120V REMOTE TELL-TALE LAMP 40 WATTS MAX. FUSE 110 OR 220 VOLT POWER SUPPLY CATALOG NUMBER 801_1-1 801_1-2 801_2-1 801_2-2 LAMP 400W 400W 400W 400W TEMP. RATING CLASS 1 CLASS 1 CLASS 2 CLASS 2 OPER. VOLTS 120V 220V 120V 220V FREQ. BREAKER RATING 60Hz 50Hz 60Hz 50Hz 10AMP 10AMP 10AMP 10AMP FIGURE 20 ROTATING BEACON EXTERNAL WIRING -32- 9301 Rev. M SPARE PARTS LIST PART NUMBER DESCRIPTION 65018 WORM GEAR ASSEMBLY 65020-4 CLEAR LENS 65020-2 GREEN LENS 65020-3 YELLOW LENS 65045 RELAY ASSEMBLY 65046 LIGHTNING ARRESTOR ASSEMBLY 65057 MOTOR ASSEMBLY (WITH CAPACITOR) 65058-3 BALLAST & CAP. ASSEMBLY, 400W, 120V 65058-4 BALLAST & CAP. ASSEMBLY, 400W, 220V 65058-6 10034-9 BALLAST & CAP ASSEMBLY, 400W, 220V, CLASS 2 BALL BEARING (2 PER UNIT) 10037-587 AIR FILTER 10047-1802 LAMP, 400W METAL HALIDE 10047-2293 LAMP, 250W QUARTZ (-TR OPTION) 10047-2298 STEP-DOWN TRANSFORMER, 220V-120V 10047-2344 FUSE, F1 KL5197 WORM ( FOR WORMGEAR) -33- 9301 Rev. M BEACON MOUNTING CHANNEL (SEE FIGURE 6) #3/8-16 x 1-1/4" LONG BOLT #3/8-16 HEX NUT #3/8 LOCKWASHER PART NUMBER CMA-60 PURCHASING INFORMATION 1-800-666-6473 OR FAX# 617-787-3934 3.75 .406 DIA - 2 HOLES FOR MOUNTING THE ABOVE PARTS ARE NOT SUPPLIED BY CROUSE-HINDS NOTE: IF THE ARB BEACON IS TO BE MOUNTED ON TOP OF A CONTROL TOWER OR BUILDING, VIBRATION ISOLATION MOUNTING MAY BE REQUIRED. FIGURE 21 SUGGESTED OPTIONAL VIBRATION ISOLATION MOUNTING -34-