Document 13760412

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A NEW GATE D R I V E CIRCUIT FOR MOSFETS SWITCHING AT LOW FREQUENCY
S.R. Narayana P r a k a s h
B.S.R. I y e n g a r
P.V.
D e p a r t m e n t o f E l e c t r i c a l Engg.
Indian I n s t i t u t e of Science
Bangalore 560 0 1 2 , I N D I A
D i g i t a l Group, T r a n s m i s s i o n R & D
I n d i a n TeleDhone I n d u s t r i e s L t d .
Bangalore 5kO 016 , I N D I A
ABSTRACT
A new g a t e d r i v e c i r c u i t , w i t h f e r r i t e
core transformer i s o l a t i o n ,
f o r power MOSFECs
s w i t c h i n g a t low f r e q u e n c y i n t h e mlcro H e r t z
range
h a s been p r e s e n t e d .
The t e c h n i q u e
i n v o l v e s p e r i o d i c r e f r e s h i n g o f c h a r g e on t h e
e f f e c t i v e g a t e s o u r c e c a p a c i t a n c e o f t h e MOSFET
i n o r d e r t o e n s u r e low O N - s t a t e r e s i s t a n c e ,
R ( O N ) , by m a i n t a i n i n g i t s g a t e - s o u r c e v o l t a g e
aB8ve t h e t h r e s h o l d l e v e l .
The s i m u l a t i o n o f
the
drive c i r c u i t using circuit
analysis
p r o g r a m PSPICE i s d e s c r i b e d w i t h r e s u l t s a n d
r e l e v a n t waveforms.
The a v a i l a b i l i t y of r e l i a b l e a n d e f f i c i e n t
power
semiconductor switching devices
has
c o n t r i b u t e d s i g n i f i c a n t l y t o t h e development
a n d a p p l i c a t i o n o f power e l e c t r o n i c s y s t e m s i n
the f i e l d s of generation,
transmission and
electric
power ,
distribution
of
telecommunication and v a r i a b l e speed d r i v e s .
The d i r e c t i o n ,
e x t e n t and pace of p r o g r e s s i n
the
development and a p p l i c a t i o n of
power
e l e c t r o n i c s i n t h e s e a r e a s h a s been dependent
l a r g e l y o n t h e improvements i n t h e
power
handling c a p a b i l i t y a s w e l l . a s t h e contro.1
schemes o f
these switching
devices.
The
such a s t h y r i s t o r s
s e l e c t i o n of t h e s e d e v i c e s ,
( SCRs) b i p o l a r t r a n s i . s t o r s ( B J T s ) , MOSFETs a n d
isolated gate bipolar transistors (IGBTs),
1:;
d e c i d e d by t h e forward
current,
blocking
voltage,
t u r n - o n & t u r n - o f f times a n d t h o
switching l o s s e s t h a t t h e device is expected t o
handle i n a given a p p l i c a t i o n .
Thyristors are
u s e d f o r low f r e q u e n c y a p p l i c a t i o n d u e t o i t s
considerable
turn- on,
turn- off
times
and
involved
commutation
process.
For
high
f r e q u e n c y s w i t c h i n g a p p l i c a t i o n s BJTs, MOSFETs;
a n d I G B T s a r e p r e f e r r e d on a c c o u n t o f
their
excellent
switching
characteristics
like
n e g l i g i b l e t u r n - o n aRd t u r n - o f f times
andl
e a s i e r c o n t r o l schemes.
I n g e n e r a l , most o f
these switching devices a r e provided
with
isolated drive using pulse transformers,
for
i s o l a t i n g t h e power a n d c o n t r o l c i r c u i t s .
T h e r e f o r e , when t h e s w i t c h i n g f r e q u e n c y i s
e x t r e m e l y low a n d d e v i c e s s u c h a s BJTs, MOSFETs
a n d IGBTs a r e u s e d a s c o n t r o l l e d s w i t c h e s w i t h
isolated
drive,
the
s i z e of
the
pulse
transformer
becomes
enormously l a r g e
for
Further, the BJTs
p r e v e n t i n g core s a t u r a t i o n .
consume c o n s i d e r a b l e d r i v e power compared t O
MOSFETs u n d e r s i m i l a r o p e r a t i n g c o n d i t i o n s .
To
a l l e v i a t e t h e s e problems,
a new f e r r i t e c o r e d
t r a n s f o r m e r coupled g a t e d r i v e c i r c u i t h a s been
d e v e l o p e d f o r power -MOSFETs s w i t c h i n g a t low
frequency
incorporating
features
1i k e
n e g l i g i b l e t u r n - o n a n d t u r n - o f f times, low g a t e
Ananda Mohan
power r e q u i r e m e n t , a n d m i n i a t u r e f e r r i t e c o r e d
pulse transformer.
T h i s new g a t e d r i v e c i r c u i t
DC- DC
finds
applications i n switch
mode
converters
a n d DC-AC
inverters with
high
wherein
f r e q u e n c y l i n k a n d PWM c o n t r o l [ 6 - 8 ]
some o f t h e MOSFETs h a v e t o condu.:t w i t h d u t y
c y c l e e x t e n d e d beyond 5 0 % .
PRINCIPLE OF OPERATION
The power MOSE'ETs a r e c h a r g e c o n t r o l l e d
devices [ l - 4 1 with a n e a r l y pure capacitance a s
t h e i n p u t impedance b e t w e e n i t s g a t e
and
source.
F o r a N - c h a n n e l e n h a n c e m e n t mode
MOSPET t o s w i t c h w i t h l o w o n - s t a t e r e s i s t a n c e
RDS.(ON),
i t s e f f e c t i v e g a t e source capacitarice
C
( e f f ) m u s t be charged w i t h a g a t e d r i v e such
t h e v o l t a g e VGs a c r o s s i t , i s a b o v e t h e
threshold level V
(typically 10 volts).
In
t h e a b s e n c e o f sucxoa g a t e d r i v e ,
the l o s s of
c h a r g e on C ( e f f ) d u e t o l e a k a g e c u r r e n t l e a d s
t o t h e volgsge a c r o s s i t t o f a l l exponentially
tgst
F i g u r e 1: N e w G a t e D r i v e C i r c u i t f o r
Enhancement Type N- Channel MOSFET
w i t h E x t e n d e d Duty C y c l e
227
"?I
a n d c o n s e q u e n t i n c r e a s e of t h e o n i s t a n c e R (ON).
Thus i n o r d e r t o
m a i n t a i n t h e RDS(ONqSlow, i t is m a n d a t o r y t o
r e f r e s h t h e c h a r g e on C ( e f f ) a t a r a t e
g r e a t e r t h a n t h e r a t e a t wggch t h e c h a r g e i s
l o s t due t o t h e leakage c u r r e n t .
When t h e
MOSFET h a s t o b e m a i n t a i n e d i n t h e , ON-state
w i t h low R ( O N ) f o r l o n g d u r a t i o n , i t would b e
impossibleD?o maintain t h e f e r r i t e c o r e d p u l s e
transformer,
t o remain u n s a t u r a t e d w i t h
a
c o n s t a n t d r i v e p u l s e s u c h t h a t VGs i s a b o v e V
a t a n y s p e c i f i e d d r a i n c u r r e n t , d r a i n sour&?
voltage
and
operating
temperature.
To
c i r c u m v e n t t h i s p r o b l e m , t h e c h a r g e on t h e
e i f e c t J v e g c t e source c a p a c i t a n c e i s r e f r e s h e d
a t h i g h f r e q u e n c y (abave 2 0 k A z ) s u c h t h a t t h e
v o l t a g e a c r o s s C ( e f f ) is above t h e g a t e
t h r e s h o l d roltageGSV
f o r t h e d u r a t i o n of
c o n d u c t i o n a n d t h e feT!?ite t r a n s f o r m e r r e m a i n s
unsaturated.
below
The c o n c e p t o f p e r i o d i c r e f r e s h i n g o f
c h a r g e u s e d i n DRAMS t o r e t a i n i t s memory [ 2 31, h a s teen e x t e n d e d i n t h i s paper f o r control.
of POWER PlOSFETs a s a n i d e a l c o n t r o l l e d s w i t c h
a t low f r e q u e n c y . The p r o p o s e d g a t e d r i v e
c i r c u i t s c h e m a t i c Fs shown i n F i g u r e 1.
The
POWER MOSFET Q4 i s t h e s w i t c h t o b e o p e r a t e d a t
low f r e q u e n c y a n d t h e d u r a t i o n o f c o n d u c t i o n o f
w h i c h i s d e c i d e d by p u l s e B.
The r e s i s t o r R12
(which r e p r e s e n t s t h e r e s i s t a n c e of t h e leakage
p a t h ) and t h e e f f e c t i v e g a t e source capacitance
( e f f ) d e t e r m i n e s t h e r a t e o f l o s s of c h a r g e
C
(eff).
The c h a r g e on C ( e f f )
is
refresksd a t a r a t e f a s t e r than
r a t e of
d i s c h a r g e by p u l s e A v i a t h e t r a n s i s t o r Q 1 ,
f e r r i t e c o r e d p u l s e t r a d s f o r m e r E l , R5 a n d
blocking diode D2, such t h a t V
is above V
f o r t h e d u r a t i o n of c o n d u c t i g g .
During t@
period r)f
c o n d u c t i o n o f MOSFET Q 4 , Q 3 i s
m a i n t a i n e d i n t h e OFF - s t a t e . The d i o d e D 1
and t h e z e n e r d i o d e D3 l i m i t t h e v o l t a g e V
approximqtely t o t h a t of
the zener
die@
volt,age r a t i n g .
The d i o d e D 2 p r e v e n t s t h e
capacitance
from
discharging
gate- source
t h r o u g h t h e t r a n s f o r m e r E l i n t h e a b s e n c e of a
charging pulse, while D1 prevents the zener
d i 3 d e D3 from c o n d u c t i n g d u r i n g t h e o f f t i m e .
F o r Q4 t o t u r n - o n when B g o e s h i g h , t h e
first
r i s i n g e d g e of A must. b e s y n c h r o n i s e d w i t h t h e
r i s i n g e d g e of B.
I n s i t u a t i o n s wherein t h i s
c o n d i t i o n i s n o t met by A , t h e o u t p u t of
the
positive
edge
triggered
monos t a b l e
multivibrator
i.e.,
pulse C,
i n combination
w i t h A p r o v i d e s t h e r e q u i r e d p u l s e D which
s a t i s f i e s t h e above mentioned c r i t e r i o n .
The
width of p u l s e C p r e f e r a b l y must n o t exceed
1 / 4 t h t h e p e r i o d Qf p u l s e A and t h e transformer
El
m u s t be designed t o
operate
without
s a t u r a t i o n w i t h e x t e n d e d p u l s e w i d t h s a s shown
by p u l s e D. I n o r d e r t o m i n i m i s e t h e s i z e of
the
ferrite cored pulse transformer
El,
the
f r e q u e n c y O f A i s f i x e d a b o v e 20 kHz.
The
d u r a t i o n of r e f r e s h i n g of c h a r g e on c ( e f f )
v i a Qla n d E l is c o n t r o l l e d by B a s s h @ n
by
pulse E.
The MOSFET Q 4 i s t u r n e d o f f by
d i s c h a r g i n g C ( e f f ) . T h i s is accomplished by
s w i t c h i n g on
by t h e d r i v e p u l s e F v i a p u l s e
t r a n s f o r m e r E2 a n d Q 2 . The t u r n o f f p u l s e F i s
generated a t t h e end of
the duration
of
conduction by t h e n e g a t i v e edge
triggered
monostable,multivibrator when B g o e s low.
kS
.tg8
63
The
voJ.tzge source V S 1 provides
the
r e q u i r e d energy t o charge and d i s c h a r g e t h e
g a t e source c a p a c i t a n c e .
The v o l t a g e s o u r c '
228
vsz ++ 12
R2
F i g u r e 2:
Equivalent C i r c u i t of N e w Gate D r i v e
f o r S i m u l a t i o n u s i n g PSPICE.
VS2 a l o n g w i t h l o a d r e s i s t o r R 1 1 d e t e r m i n e s t h e
drain current.
The p r o t o t y p e of t h e new g a t e
d r i v e c i r c u i t h a s b e e n t e s t e d w i t h BUZ 2 4 power
MOSFET.
I t h a s been observed t h a t a t u r n on
time of 0 . 6 m i c r o s e c .
a n d a t u r n o f f time of
0.2 m i c r o s e c c a n b e a c h i e v e d w i t h n e g l i g i b l e
g a t e power c o n s u m p t i o n .
SIMULATION WITH PSPICE
_
_
I
~
I
_
_
The new g a t e d r i v e c i r c u i t h a s
been
s i m u l a t e d u s i n g t h e c i r c u i t a n a l y s i s program
PSPICE on a p e r s o n a l c o m p u t e r . The e q u i v a l e n t
c i r c u i t f o r s i m u l a t i o n is shown i n F i g u r e 2 .
F o r t h e p u r p o s e of s i m p l i f i c a t i o n , t h e v a r i o u s
been
l o g i c g a t e s shown i n F i g u r e 1 h a v e
eliminated.
The g a t e source c a p a c i t a n c e i s
c h a r g e d by p u l s e A v i a Q 1 , E l , R 5 a n d D2.
The
f r e q u e n c y of A i s f i x e d a t 2 5 kHz w i t h 5 0 % d u t y
ratio.
The t r a n s f o r m e r E l i s t h e v o l t a g e
controlled voltage source with 6 and 0 a s
4 and 3 a s
controlling
c o n t r o l l e d nodes,
nodes
and
voltage transfer
ratio
being
V /V
= 1/1.2.
'The z e n e r d i o d e D3
is
r $ $ l a @ d by a c o n s t a n t DC v o l t a g e source VS3 o f
15 v o l t s .
The l e a k a g e c u r r e n t i s d e t e r m i n e d by
resistor R12 a t a given V
The e f f e c t i v e
Q4
is
gate
s o u r c e c a p a c i t a n c e G8&30 f o r
r e p r e s e n t e d by a c h a n n e l w i d t h of 2 ' m i c r o n s a n d
a g a t e s o u r c e o v e r l a p c a p a c i t a n c e of 750 micro
F a r a d s p e r meter of c h a n n e l w i d t h [ 5 1 .
The
g a t e s o u r c e t h r e s h o l d v o l t a g e , f o r Q4 t o b e i n
t h e O N - s t a t e , i s s e t by VTO ( t y p i c a l l y 1 0 . 0
v o l t s ) . The maximum f o r w a r d c u r r e n t g a i n B e t a
is f i x e d a t 100.0 f o r t h e B J T s .
The p u l s e
transformer
E2 i s r e p r e s e n t e d b y
another
v o l t a g e c o n t r o l l e d v o l t a g e source w i t h 1 4 and 0
as
t h e c o p t r o l l e d nodes,
15 and
16
as
c o n t r o l l i n g nodes and volt.;ye
cransiier r a t i o
being '15 ,I 6 / " 1 4 ,0 = 1 / 1 . 2 .
C
0
N 8.8-
T
R
0
L 6.8-
P
L
S
E
U 4.0
n
The g a t e s o u r c e c a p a c i t a n c e i s c h a r g e d f o r
t h e d u r a t i o n when j? i s l o w a n d Q 3 is i n t h e
O F F - s t a t e . The c h a r g i n g a n d d i s c h a r g i n g of t h e
C G S ( e f f ) w i t h r e s p e c t t.0 A a n d B c a n be s e e n i n
F i g u r e 3.
A t t h e e n d of t h e c h a r g i n g p e r i o d ,
when B g o e s h i g h , 4 3 i s turned- ON v i a Q2 a n d E 2
thereby reducing t h e voitage U
below t h e
r e q u i r e d t h r e s h a i d vol,t.i;.ge *Yrr
an8Sconseguently
turning off Q4,
It. car: bz B g s e r v e d t h a t e v e n
a t t h e e n d o f t h e d i s c h a r g i n g p e r i o d , when B i s
low,
t h e v o l t a g e a t node 1 0 a c r o s s t h e g a t e
source c a p a c i t a n c e is above t h e t h r e s h o l d l e v e l
a n d t h e r e f o r e Q 4 c o n t i n u e s t o be i n t h e ONs t a t e w i t h low RDSIOLII).
The d e t a i l e d l i s t i n g of t h e PSPICE program
i s g i v e n i n t h e Apperidix I w h i c h c a n b e r u n on
a p e r s o n a l computer,.
The e f f e c t of v a r i a t i o n
of
d i f f e r e n t p a r a m e t e r s s u c h a s VTO,
CGSO,
l e a k a g e c u r r e n t p a t h r e s i s t a n c e R 1 2 a n d zeiner
c l a m p i n g v o l t a g e r e p r e s e n t e d by V 5 3 ,
on t h e
s w i t c h i n g c h a r a c t e r x s t i c s of t h e MOSFET c a n be
€)SPICE
program
before
studied
using
implementing
the
circuit.
The
various
waveforms of p u l s e A , , B a n d v o l t a g e s a t node 10
a n d 11 a r e shown i n F i g u r e 3 .
The r e s u l t s
o b t a i n e d from s i m u j . a t i o n have b e e n f o u n d t o
a g r e e well. w i t h t h e e x p e r i m e n t a l r e s u l t s .
2.6
nn
B
G
The power MOSFE’I:’ i n c o m b i n a t i . o n w i t h t h i s
gate drive c i r c u i t provides an
ideal
alternative
t o the! BJTs a n d SCRs
as
a
c o n t r o l l e d s w i t c h at: low s w i t c h i n g E r e q u e n c y
a n d m o d m a t e power
Level
The
problems
associated
with considerable
d c % v c power
r e q u i r e m e n t of B J T s a n d / o r i n v o l v e d c o m m u t a t i o n
of SCRs have b e e n a 1 . l . e v i a t e d w j t h t h e tecxinJ.que
presented
i n t h i s paper f o r t h e c o n t r o l of
power MOSFETs w h i l e r e t a i n i n g
its excellent
s w i t c h i n g c h a r a c t e r i s t i c s and n e g l i g i b l e g a t e
power r e q u i r e m e n t s .
The PSPlCE program l i s t i n g
h a s been provided t o s t u d y t h e s a l i e n t f e a t u r e s
of
t . h i s new g a t e d r i v e c i r c u i t on a p e r s o n a l
c o m p u t e r a n d r e l e v a r l t waveforms o f
simul.ation
are a l s o presented.
new
E
U
APPENDIX A
C
S
THIS PROGRAM ANALYSIS NEW GATE
FOR G‘OWER MOSFETS
v
VS1 5 0 DC 1 5
VS2 1 2 0 DC 1 0 0
VS3 9 0 DC 1 5
R1 5 4 1 K
R 2 4 3 8.2K
R3 1 2 10K
R 4 6 0 8.2K
R5 6 8 10
R6 5 15 1K
R 7 1 5 1 6 8.2K
R8 1 8 1 7 10K
R 9 1 4 0 8.2K
R10 1 4 1 3 1K
R 1 1 1 2 11 1 K
S
R 1 2 1 0 0 39K
D
R
I
I
n
W
0
!
B
G
E
b
DRIVE
D 1 8 9 DSWIT
D 2 8 10 DSWIT
.MODEL DSWIT D( RS=O. 1)
C2IRCillT
*_-_______________I----_---_------------------F i g u r e 3: Waveforms from S i m u l a t i o n R e s u l t s
“ V I N A I S THE CHARGING, PULSE A AT NODE 1
! “ V I N B I S THE CONTROL PULSE B AT NODE 1 8
229
* V I N X M N PULSE ( I N I T I A L VALUE,FINAL VALUE,
*
DELAY TIME, RISE TIMEIFALL
*
TIME,PULSE WIDTH,PERIOD )
*~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
V I N A 1 0 PULSE(O.0 5 . 0 1O.OUS 0.0US 0.OUS
f 20.0US 4 0 . 0 U S )
V I N B 1 8 0 PULSE(O.0 5 . 0 O.0MS 0.0US 0.OUS
+ 160.0US 3 2 0 . 0 U S )
Q1 3 2 0 BJT
Q2 1 6 1 7 0 BJT
Q 3 1 0 1 3 0 BJT
.MODEL BJT NPN B F = 1 0 0 . 0
El 6 0 4 3 1.2
E2 1 4 0 1 5 1 6 1 . 2
MOS 11 1 0 0 0 NTYPE
.MODEL NTYPE NMOS VTO=8.0 KP=5.0 LAMBDA=.02
+ R S = . 0 5 W=2U CGSO=750.0UF
OP
.OPTIONS NODE
.OPTIONS NOMOD NOPAGE
.OPTIONS RELTOL=lM ABSTOL=lU VNTOL=lU
.OPTIONS I T L 2 = 2 0
.OPTIONS ITL5=O CHGTOL=lU
.OPTIONS LIMPTS=50000
.TRAN 1.OUS 7 2 0 . 0 U S
.PRINT TRAN V ( 1 ) V ( 1 8 )
.PLOT TRAN V ( 1 ) V ( 1 8 )
.END
.
1. D u n c a n , A . G r a n t , J o h n Gowar, ' P o w e r MOSFETs
- Theory and A p p l i c a t i o n s ' , J o h n Wiley &
Sons,
Inc.,
( A Wiley Interscience),
New
York, 1989.
2.
Betty
Prince,
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