Installation Instructions EISSBox™ INS # EISSBox OpenADR 2.0b Energy Interop™ Server & System (EISS™) EISSBox™ 2.0b Local Mode Unit Installation Guide. IPKeys EISSBox is an OpenADR 2.0b-certified end point that is capable of receiving demand and response (DR) and pricing signals. This document is a guide on how to setup, install and trouble shoot the EISSBox 2.0. 1 – EISSBox Exterior 2 – EISSBox Interior The EISSBox assembly consists of an enclosure, computer board and relays. The unit may also contain indicator light(s) or buttons on the exterior. Figure 1, seen below. The computer board and relays, Figure 2 below, are the main components that make up the interior of the EISSBox. The output signals originate from the relays and can be wired for normally open or closed conditions. Connection of the EISSBox to external hardware will be discussed in further detail later in this document. Figure 1. EISSBox Exterior Figure 2. EISSBox Interior 2 www.coopercontrol.com 3 – Location for your EISSBox The EISSBox is used to provide closure into an Eaton lighting control system. Typically, the unit should be mounted in a dry location near the loads to be controlled. Locations that are exposed to the elements require a different waterproof enclosure. NNote: OO OO The maximum recommended distance from the EISSBox to the load is 100 feet. A 120 VAC receptacle must be located within four feet of the EISSBox along with a wired ethernet connection unless a cellular option has been included. 4 – EISSBox Installation 4.1 – Mounting Mount the EISSBox vertically to keep all external wiring below the box and minimize the potential of damage from moisture or dust. It’s best to use self-tapping screws suitable for the surface to which the unit will be mounted. Sheet metal screws are best for metal surfaces and drywall screws for wood or drywall. For secure fastening, insert screws into the upper and lower holes in the box. Once the box has been mounted, then connect it to the loads. 4.2 – Connecting to the Relays Relays are included in the standard EISSBox to allow external equipment to receive automated demand response signals. These relays can be used for direct control or to signal other devices. When used for direct control applications, EISSBox relays are rated up to 250 VAC, 5A (120 VAC, 10A) resistive load. These relays can be wired in a normally open or closed state. Depending on the choice of wiring, either state can indicate when a demand response event has occurred. For example, if the box is wired to be normally open, then it’s in demand response when the relay is closed and vice versa. The relay on the right marked Relay 0, in Figure 3 below, corresponds to the first asset. The Standard EISSBox comes with two relays as shown. Figure 3. EISSBox Relays www.coopercontrol.com 3 4.3 – Power Up Plug in the power supply and ethernet cable into the network. Be sure the network allows IP addresses to be assigned via DHCP. The EISSBox uses a request / response method called ‘Poll’ to contact the EISS server to get its configuration parameters and OpenADR2.0 information. This method often doesn’t require any modification to the customer’s network or firewall. There are three LED lights on the circuit board that can be used to determine the operational state of the EISSBox per Figure 4 below. The red and green status lights next to the ethernet port will light up when power is applied. The red light indicates that there is power and moments later the green light should come on indicating that the single board computer has booted successfully. The small LED light located on the ethernet connector will begin flashing green. This indicates network traffic and a successful connection to the network.0 Figure 4. Circuit Board Indicator Lights 4.4 – Connecting to Various Eaton Lighting Control Systems The figures below illustrate how to interface the EISSBox to the following lighting control systems: OO Room Controller OO ControlKeeper OO iLumin OO Fifth Light NNote: The connection to the EISSBox relays is dependent on the choice of wiring. To determine this, refer to section 4.2, “Connecting to the Relays.” 4 www.coopercontrol.com Room Controller Sensors Wallstations + + + A/V Mode + Demand Response Alert Mode Time Clock 6 5 4 Integration Controls Slider Station Integration Controls Sensors Adjustable Skylights Adjustable Skylights Switchpack Receptacle BMS/Out QuickConnect Cables Green Integration Controls 3 2 1 Occupancy 2 Not Used 3 4 Occ Vac (default) Energy Options 1 Low End 30% 40% Reset Demand Response Default 10% 20% High End Energy Options DIP Switch 0-10V Gain Adjustment Status Blue - Load In Yellow - Load 1 Out Black Blue - EM Line In Blue - EM Loads Out Black - Line In White/Black - 120V N White/Orange - 277V N White Red CAUTION: Bonding between conduit connections is not automatic and must be provided as part of the installation. Red - Load 2 Out Purple - Load 3 Out Connect Relay 0 to the positive and negative Demand Response terminals on each Room Controller. Up to 100 Room Controllers can be daisy chained together to one EISSBox. When a demand response signal is received, the Room Controller will adjust the lighting levels based on the chosen Demand Response DIP Switch settings. These settings can be adjusted by alternating the position of DIP Switch 1 and 2 as described in figure 5 below. 0-10V Dimming Outputs + + + Dimmer 3 Dimmer 2 Dimmer 1 Dimmer 3 + - Dimmer 2 + - Time Clock + + + A/V Mode + A/V Mode Demand Response Alert Mode + Control Sequence: Demand Response inp reduction based on Energy Option DIP swit Room Controller. The light level reduction Occupancy, Daylighting or Wallstation curr Response light level reduction reduces ligh rate to limit occupant impact. (Class 2) When Demand Response Input is removed remain at the current level until a change o Wallstation, Occupancy Sensor. This prov savings by keeping the lighting at a reduce action. Dimmer 1 + - Wallstations + + + A/V Mode + Demand Response Alert Mode Time Clock 6 5 4 Integration Controls Slider Station Integration Controls Sensors Sensors Adjustable Skylights Adjustable Skylights Switchpack Receptacle BMS/Out QuickConnect Cables Green Integration Controls 3 2 1 Occupancy 2 Not Used 3 4 Occ Reset Vac (default) Low End 20% 30% 40% Energy Options 1 Default 10% High End Energy Options DIP Switch Demand Response 0-10V Gain Adjustment Status Blue - Load In Yellow - Load 1 Out Black Blue - EM Line In Blue - EM Loads Out Black - Line In White/Black - 120V N White/Orange - 277V N White Red CAUTION: Bonding between conduit connections is not automatic and must be provided as part of the installation. Red - Load 2 Out Purple - Load 3 Out 0-10V Dimming 0-10V Dimming Outputs + + + Dimmer 3 Dimmer 2 Dimmer 1 Dimmer 3 + - Dimmer 2 + - Demand Response Alert Mode Time Clock + + + (Class 2) Demand Response Input Dimmer 1 + - Wallstations + + + A/V Mode + Demand Response Alert Mode Time Clock 6 5 4 Integration Controls Slider Station Demand Response input from OpenADR device or other contact input. Integration Controls Sensors Sensors Adjustable Skylights Adjustable Skylights Switchpack Receptacle BMS/Out QuickConnect Cables Black Green Integration Controls 3 2 1 Occupancy 2 Not Used 3 4 Occ Reset Vac (default) Low End 20% 30% 40% Energy Options 1 Default 10% High End Energy Options DIP Switch Demand Response 0-10V Gain Adjustment Status Blue - Load In Yellow - Load 1 Out Blue - EM Line In Blue - EM Loads Out Black - Line In White/Black - 120V N White/Orange - 277V N White Red CAUTION: Bonding between conduit connections is not automatic and must be provided as part of the installation. Red - Load 2 Out Purple - Load 3 Out 0-10V Dimming 0-10V Dimming Outputs + + + Dimmer 3 Dimmer 2 Dimmer 1 Dimmer 3 + - Dimmer 2 + - A/V Mode Demand Response Alert Mode Time Clock + + + + (Class 2) Dimmer 1 + - 2 1 NC 1C NC NO OC To Building LAN Requires connection to the Internet to connect to the Utility for Demand Response Signalling 40% Demand Response 1 2 3 4 2 1 1 2 3 4 2 1 1 2 3 4 1 2 3 4 2 1 30% Demand Response Dual Relay Board 10amp Relays 10% Demand 20% Demand Response Response (Default) NO 0-10V Dimming Control 0 1 120V Wall Power Plug Use the EISS Web Utility to verify functionality If using Demand Response, ensure the level of reduction is selected using Energy Option DIP Switches 1 & 2. OpenADR 2.0b EISSbox Figure 5. Room Controller and EISSBox Interface Room Controller and Smart Devices use Click & Go technology: The Room Controller will automtically recognize any smart device connected with the quick connect cable (provided) and start working immediately upon power up with no programming required. The Room Controller defaults to Manual On/Automatic Off vacancy sensor mode for maximum energy savings. Wallstations buttons can toggle zones or trigger preset scenes and can be mixed within each wallstation. ROOM CONTROLLER WIRING DIAGRAM E1 DEMAND RESPONSE www.coopercontrol.com 5 ControlKeeper Connect the EISSBox Relay to an available input channel on the ControlKeeper lighting control panel. Any input may be used and programmed. A demand response input can be brought into a single ControlKeeper and broadcast over the lighting control panel network. The demand response command can be programed to turn OFF or dim lighting ControlKeeper loads based on the panel type. For more information please consult Eaton’s Lighting Systems Technical Support. ControlKeeper TouchScreen Lighting Control Panel 1C NO NO NC NC OC Low voltage switch inputs Dual Relay Board 10amp Relays 120V Wall Power Plug Control 0 1 OpenADR 2.0b EISSbox Figure 6. ControlKeeper and EISSBox Interface 6 www.coopercontrol.com iLumin The EISSBox relay connects to a UIG-2-NA dry contact input and can be programmed to issue a lighting scene, which will set a lighting level. It could even control the local lighting in areas of the building. Each Source Controller can power up to 10 wallstations/devices. These devices must be within 1000ft of the Source Controller. For devices further from a Source Controller add a 15 Vdc power supply. 100 devices/addresses per physical segment on iCANnet (BN-2-NA can be added to combine more than 100 devices together, up to 65000 total) SC277-24-UN-3P-ML-20 SC277-12-UN-3P-ML-20 DRY CONTACT CLOSURE TUNGSTEN DMX OUTPUT CONSOLE BY ZERO 88 OR OTHERS DMX512 DISCHARGE TUNGSTEN 2, 3 & 4 WIRE FLUORESCENT SECURITY SYSTEM AV COMPONENTS DISCHARGE COLD CATHODE COLOR CHANGING FIXTURES CONTACT CLOSURE INPUT DRY CONTACT CLOSURE 2, 3 & 4 WIRE FLUORESCENT COLD CATHODE COLOR CHANGING FIXTURES CLS-4TSB-RL-W-IR Scene 1 Scene 2 Scene 3 Scene 4 CLS-3TLB-W-IR UIG-2-NA RS232 SI-2-NA CLS-1TLB-W-IR Scene 1 Scene 1 Scene 2 Scene 3 HH17IR iCANnet Cable type - Cooper LCCNP (NON PLENUM) OR Cooper LCCP (PLENUM) Cable or Belden™ 1502R (NON PLENUM) or 1502P (PLENUM) Maximum segement distance of 1000m/3200ft per segment Figure 7. iLumin and EISSBox Interface www.coopercontrol.com 7 Fifth Light Fifth Light LIGHTING CONTROL PANEL LOW VOLTAGE INPUT USB USB USB DALI Link USB USB USB DALI USB Activity USB PWR USB Activity DALI DALI Reset Link USB Activity USB PWR USB Activity DALI Reset USB Activity USB PWR USB Activity DALI Reset Link USB Activity USB PWR USB Activity DALI DALI Reset Link USB Link Activity USB PWR USB Activity DALI DALI Reset Link USB USB Activity DALI Reset USB Activity DALI Reset Link Activity USB PWR DALI USB Link Activity USB PWR DALI Activity PWR Activity DALI USB Reset Link Activity USB PWR USB Activity DALI DALI Reset DI 1.0 Activity PWR Activity DALI 24VDC Reset 0V DALI Link DALI CONDUIT #1 CONDUIT #2 CONDUIT #3 LIGHTING CONTROL PANEL LOW VOLTAGE INPUT USB USB USB DALI Link USB USB USB DALI USB Activity USB PWR USB Activity DALI DALI Reset Link USB Activity USB PWR USB Activity DALI Reset USB Activity USB PWR USB Activity DALI Reset Link USB Activity USB PWR USB Activity DALI DALI Reset Link USB Link Activity USB PWR USB Activity DALI DALI Reset Link USB USB Activity DALI Reset USB Activity DALI Reset Link Activity USB PWR DALI USB Link Activity USB PWR DALI Activity PWR Activity DALI USB Reset Link Activity USB PWR USB Activity DALI DALI Reset DI 1.0 Activity PWR Activity DALI 24VDC Reset 0V DALI Link DALI CONDUIT #1 CONDUIT #2 CONDUIT #3 LIGHTING CONTROL PANEL LOW VOLTAGE INPUT USB USB USB DALI Link USB USB USB DALI USB Activity DALI Reset Link USB Activity USB PWR USB Activity DALI Reset Link DALI USB Activity USB PWR USB Activity DALI DALI Reset Link USB Activity USB PWR USB Activity DALI Reset Link DALI USB Link Activity USB PWR USB Activity DALI DALI Reset Link USB Activity USB PWR USB Activity DALI Reset USB DALI Link Activity USB PWR USB Activity DALI DALI Reset Link USB Activity USB PWR USB Activity DALI Reset Activity PWR Activity DALI DALI Reset Link DI 1.0 Activity PWR Activity 24VDC Reset 0V DALI USB Activity USB PWR DALI NC 1C OC NC CONDUIT #3 NO CONDUIT #2 NO CONDUIT #1 Dual Relay Board 10amp Relays 120V Wall Power Plug Control 0 1 OpenADR 2.0b EISSbox Figure 8. Fifth Light and EISSBox Interface 8 www.coopercontrol.com 4.5 – Connecting an External Opt Out Button The standard EISSBox has the option for a momentary button to be connected allowing customers to opt out of active events. The momentary normally open button should be wired between the bottom terminal (G) and the top terminal (7) per Figure 9 below. 5. – LED Indicator The multicolored LED that is located on the front of the unit (Figure 10 below) is used to determine the status of the EISSBox. It will illuminate once the unit has been assigned to an account. The color of the LED indicates the state of the EISSBox as shown in Figure 10 and the table below. Figure 10. Exterior LED Indicator Figure 9. Opt Out Button Wire Terminals LED Color Meaning Description Green No Events Pending No Demand Response scheduled Red (Solid) Active Event Demand Response in effect Yellow (Flashing) Error Possible issue with settings, software or hardware Yellow (Solid) Pending Event Demand Response active and pending www.coopercontrol.com 9 WARRANTIES AND LIMITATION OF LIABILITY Please refer to www.coopercontrol.com under the Legal section for our terms and conditions. Eaton 1000 Eaton Boulevard Cleveland, OH 44122 United States Eaton.com Eaton’s Lighting Systems – Controls Products 203 Cooper Circle Peachtree City, GA 30269 coopercontrol.com © 2015 Eaton All Rights Reserved Printed in USA P/N: 9855-000015-00 March 11, 2015 Eaton is a registered trademark. All trademarks are property of their respective owners. In cooperation with: IPKeys Technologies, LLC