OEM Equipment Catalog Data CA800023EN Effective August 2015 Supersedes 800-16 August 2012 COOPER POWER SERIES 1210 – 2410 A 1.2 kV class externally removable secondary bushings General Eaton's Cooper Power™ series 1210-2410 A secondary bushings are designed for external mounting and removal on distribution transformers filled with transformer oil, Envirotemp™ FR3™ fluid, or an approved equivalent. They are designed for use inside cubicles of fluid-filled transformers. Tin plated spade terminations are dimensioned per IEEE Std C57.12.26™ standard for use with most available connectors and terminals, allowing a wide range of applications. The external spade is available in 6, 8, or 12 hole configurations with a two-hole internal spade. The secondary bushings are molded with a specially formulated high strength epoxy. The gasket surfaces are tapered to provide controlled compression and containment of the highly resilient Buna-N rubber gasket. Installation Clamping studs must be welded around the 2.25 inch hole to accommodate the clamp. The gasket is installed over the bushing shank onto the bushing gasket surface. The bushing assembly is installed through the tank hole and the clamp is placed over the studs against the shoulder flange of the bushing. A plated lockwasher and nut are installed on each stud and tightened to the recommended torque. Refer to Service Information S800-16-1 1.2 kV Class Secondary Bushing Installation Instructions for details. Catalog Data CA800023EN 1210 - 2410 A 1.2 kV class externally removable secondary bushings Effective August 2015 Ø 0.56" “A” Required (14 mm) 1/4"-20 x .75" Deep Support Hole (All Suffixes) Ø 0.33" For Ground Strap (8.4 mm) G F 4.00" (101.6 mm) 1.25" (31.8 mm) 1.75" (44.5 mm) Ø 2.20" (55.9 mm) 2.02" (51.3 mm) 1.75" (44.5 mm) 0.88" (22.4 mm) C Ø 2.87" (72.9 mm) D .500" (12.7 mm) Ø 0.56" “B” Required (14 mm) E Figure 1. 1210-2410 A 1.2 kV Class externally removable secondary bushings. Notes: Dimensions given are for reference only. All Sizes have external end support holes. Table 1. Voltage Ratings and Characteristics Table 2. Current Ratings and Characteristics Description kV Description Amperes Continuous Standard Voltage Class 1.2 Aluminum Bushing 910-1210 A rms ac 60 Hz 1 Minute Withstand 10 Copper Bushing 1390-2410 A rms BIL and Full Wave Crest 30 Current ratings and characteristics are in accordance with IEEE Std C57.12™ standard. Ordering information 1210-2410 A secondary bushing-inline To order 1210-2410 A secondary bushing, specify the catalog number as listed in Table 3. (Gasket and clamp must be ordered separately, see Table 4.) Table 3. Secondary Bushing Dimensions In./mm. Catalog Number 2 Quantity of Holes Dimensions in./mm A C D E F G 6.40 8.77 14.33 1.75 2.50 (162.56) (222.75) (363.98) (44.45) (63.50) 8.15 10.52 16.08 1.75 2.50 (207.01) (267.20) (408.43) (44.45) (63.50) 11.65 14.02 19.58 1.75 2.50 (295.91) (356.11) (497.33) (44.45) (63.50) 6.40 8.77 14.33 1.75 2.50 (162.56) (222.75) (363.98) (44.45) (63.50) 8.15 10.52 14.83 – 1.25 (207.01) (267.20) (376.68) – (31.75) 11.65 14.02 19.58 1.75 2.50 (295.91) (356.11) (497.33) (44.45) (63.50) B 2690225D04 6 2 2690225D06 8 2 2690225D16 12 2 2690225D10 6 2 2690225D12 8 2 2690225D24 12 2 www.eaton.com/cooperpowerseries Material Aluminum Aluminum Aluminum Copper Copper Copper 1210-2410 A 1.2 kV class externally removable secondary bushings Catalog Data CA800023EN Effective August 2015 2.25" (58 mm) 2.315" (58.8 mm) 4.83" (123 mm) 30° 1.68" Rad. (42.6 mm) 0.156" Rad. (3.96 mm) Figure 4. Standard hole for all bushings. 120° 0.179" (4.55 mm) 1.125" (29 mm) .438" x .562" OBROUND SLOT Ø 2.19" (55.6 mm) Figure 2. 3-hole clamp. 1.63" SQ. (41.3 mm) 4.25" SQ. (108 mm) 0.13" (3.3 mm) 3.25" SQ. (82.6 mm) Ø 2.75" (69.9 mm) Figure 5. Gasket. .28" Rad. (7.1 mm) 0.25" (6.4 mm) Figure 3. 4-hole clamp. NNote: Dimensions given are for reference only. Table 4. Accessories Description Catalog Number Figure Number 4-Hole Square Clamp (3.25 in. C. C. Hole Spacing) 2005835A04 4 3-Hole Triangular Clamp (3.38 in. Bolt Circle) 2037488A03 3 Gasket 0537980C09 6 www.eaton.com/cooperpowerseries 3 Catalog Data CA800023EN 1210 - 2410 A 1.2 kV class externally removable secondary bushings Effective August 2014 Table 5. Recommended Internal (oil side) Connections Bushing Type Maximum Current Rating Number of Holes Sides of Spade Aluminum 1210 A 2 1 Copper 1390 A 2410 A 2 2 1 2 Notes: 1. Ratings are the maximum current level that can be used with a particular configuration. 2. Ratings are based on maintaining a bushing temperature rise that is no more than 15 degrees above 85 degree top oil temperature (20 degree ambient) when the bushings are conducting rated current (IEEE Std C57.12™ standard, Section 5.11) 3. Ratings are based on maintaining a bushing absolute temperature below the level that would damage the insulation system or seal integrity (with top oil temperature in the range of 113-114 degrees absolute) when the bushing is conducting 150% peak load for 24 hours and 191% peak load for 2 hours. (IEEE Std C57.92™ standard, Table 3[d]) (All temperature references are in degrees Celsius) Eaton 1000 Eaton Boulevard Cleveland, OH 44122 United States Eaton.com Eaton’s Cooper Power Systems Division 2300 Badger Drive Waukesha, WI 53188 United States Eaton.com/cooperpowerseries © 2015 Eaton All Rights Reserved Printed in USA Publication No. CA800023EN Eaton and Cooper Power are valuable trademarks of Eaton in the U.S. and other countries. You are not permitted to use these trademarks without the prior written consent of Eaton. IEEE Std C57.92™, IEEE C57.12™, and IEEE Std C57.12.26™ standards are trademarks of the Institute of Electrical and Electronics Engineers, Inc., (IEEE). This publication is not endorsed or approved by the IEEE. IEEE® is a registered trademark of the Institute of Electrical and Electronics Engineers, Inc. Envirotemp™ and FR3™ are licensed trademarks of Cargill, Incorporated. For Eaton's Cooper Power series removable secondary bushing product information call 1-877-277-4636 or visit: www.eaton.com/cooperpowerseries.