MAK PAPER MCA ASPEN SEMICIIIMICAL AND GPOUNDIVCCD PULPS April 1948 No. 81709 UNITED STATES \ DEPARTMENT OF AGRICULTURE FOREST SERVICE FOREST PRODUCTS LABORATORY Madison 5, Wisconsin In Cooperation with the University of Wisconsin BOOK PAPER FROM ASPEN SEMICHZMICAL AND GROUNDWOOD PULPS! By G. E. LACKIN, Technologist Abstract Recent experiments made at the U. S. Forest Products Laboratory on the production of base stock for coated book paper showed that a total of as much as 80 percent of aspen semichemical and groundwood pulps may be used without significant sacrifice in quality of paper or materially changing the papermaking operations. It was found that the aspen semichemical pulp provided the necessary strength, and when used with a free aspen groundwood, satisfactory stock freeness and absorbency in the sheet were obtained. Coating, supercalendering, and printing trials were made with satisfactory results. Introduction Groundwood pulp containing high proportions of aspen is now commercially used with spruce sulfite pulpin book papers. Previous experiments at the Forest Products Laboratory showed that although quite satisfactory strength properties were obtained from furnishes containing high percentages of aspen groundwood and semichemical pulps, the machine operating conditions and coating characteristics were somewhat unsatisfactory. Low freeness, low wetweb strength, and "picking" at the press rolls and dryers were the major operating difficulties previously experienced when somewhat more than 50 percent aspen was used. The surface of the paper did not present the best receptivity to coating, which resulted in reducing the amount of coating that could be applied to the sheet. The objectives of the work reported hero were to improve the paper machine operating conditions and obtain better sheet properties by combining a freer aspen groundwood with the aspen semichemical pulp and softwood sulfite pulp. It was believed that satisfactory strength could be obtained by using the bleached aspen semichemical pulp, and that improved receptivity to coating and higher freeness would be obtained by the use of the freer aspen groundwood. -Presented at the Spring Meeting of the Northwestern Division of the American Pulp & Paper Mill Superintendent's Association at King's Gateway Hotel, Land 0' Lakes, Wis., June 6 and 7, 19474 ?"Use of Bleached Aspen Semecchenical Pulp in Groundwood Book Paper," by J. N. McGovern. Tech. Assoc. Papers, vol. 29, 472-478 (1946). Paper Trade Jour., vol. 123, No, 20, 47-52 (November 14, 1946). Roport g oo Ai1b9 444: Descri tion of Ex erimental Pul s and Machine Runs In this work a series of experimental paper machine runs was made in which the total amount of aspen pulps used in the furnish was varied from 50 to 80 percent. Included in this series was a reference standard run using commercial wet broke composed of 50 percent bleached spruce sulfite pulp and 50 percent book-grade aspen groundwood pulp. The neutral sulfite semichemical pulp used in the experimental runs was prepared by cooking aspen to a yield of about 75 percent, milling to a freeness of 555 cc. (Schopper-Riegler) to obtain satisfactory fiberization, and bleach4ng in three-stages, namely, chlorine, alkaline extraction, and hypochlorite2, The bleached aspen pulp had a bursting strength of one point per pound per ream and a tearing strength of 1.26 grams per pound Ter ream. The experimental free groundwood pulp used was prepared by grinding aspen on a silicon carbide pulpstone with a medium sharp surface to a Canadian Standard freeness of about 15 cc., or about twice that of the commercial slow groundwood previously used, — which was 60 cc. The energy consumption for this free groundwood was g 6 horsepower-days per ton of wood (oven-dry basis) as compared to about 130 for the slow commercial groundwood, which, if the pulp were otherwise suitable, would be a distinct advantage. The softwood sulfite pulp was commercial book grade bleached spruce and hemlock sulfite. The physical test data for these pulps are given in table 1. Base stock for magazine book paper of 40-pound basis weight (25 x 40 - 500) was chosen for the experimental paper machine runs. which were made on the Laboratory experimental Fourdrinier paper machine.• . The furnishes for these runs were prepared without processing in the beater or jordans. Two percent alum and 12 percent clay were added at the beater for all furnishes, except the commercial wet-broke, which contained approximately the amount of clay retained in the experimental papers. The data on the furnishes, headbox freeness, and sheet properties for the ' experimntal runs are given in table 2. Discussion of Results The machine operating conditions and the sheet properties obtained for the . reference standard run, containing 50 percent softwood sulfite pulp and 50 percent commercial aspen groundwood pulp, established a reference point for comparison with the other experimental runs using higher percentages of aspen pulp. When aspen semichemical pulp was substituted for half of the sulfite (machine run 2872), the stock freeness dropped about 20 percent and the porosity of the sheet was reduced by about one-fourth compared to the standard 'Bleaching of Semichemical Pulps," by F. A. Simmonds and R. M. Kingsbury. Paper Trade Jour. 124 (No. 4) 53-60, (January 23, 1947)., •n•n• Report No. R1709 -2. run (machine run 2871). Although, the strength .of the sheet was not appreciably affected, the reduced porosity adversely affected the receptivity of the sheet to coating. In commercial production the reduction in machine speed required by the low freeness of this furnish would be undesirable. To raise the freeness of the stock and the porosity of the sheet, the experimental free aspen groundwood pulp was substituted for the slower one in machine run 2873, and the remainder of the furnish was composed of 25 percent aspen sendchemical pulp and 25 percent spruce sulfite pulp. This substitution resulted in a much higher freeness of stock and increased porosity of sheet compared to those obtained in the reference standard run, though a slightly lower strength was obtained. These results indicated that a still higher percentage of the aspen semichemical pulp might be used in a furnish containing free aspen groundwood. So another trial was made using 20 percent spruce sulfite, 30 percent aspen sanichemical, and - 50 percent free aspen groundwood pulps (machine run 2876). In this run the freeness of the stock going to the machine and the properties of the paper were virtually the same as those obtained in the reference standard run. Coating, supercalendering, and printing trials were made on sample rolls of this paper with results that were entirely satisfactory; no difficulty was encountered in any of the converting operations. Report No. R1709 -3- Table 1.-•Fhysical test data on pulps used in experimental runs Pulp properties :Aspen groundwood: Bleached :Bleached :aspen neu-:softwood Slow, : Free,:tral sul-. :sulfite :shipment:grinder:fite semi-:shipment 2512 :run 561: chemical : 2513 :digestions: : : 5234N • 5235N • Bursting strength-pts. per lb. per 0.23 0.20 : 0•9g : ..51 .55 : 1.26 : 1.96 lb. per in. width: 21.5 : 16.0 : 29,3 lb. per sq. in.: 1,484 : 1,098: 7,230 : 16.9 : 3,350 ringlA Tearing resistance-gm. per lb. per rm.: Tensile strength Stretch percent: 2.6 Folding endurance double folds . Density gm. per c.c.: Ream weight (25 x 40 - 500) Freeness (Schopper-Riegler) (Canadian Standard) Report No. R1709 : 2.60 : 6.8 0052 : 3.2 : • 313 : 27 .44 : .41 : .75 : .60 lb.: 114 : 107 : 57.3 : 57.6 c.c.: c.c.: 260 : 60 : 415 : 115 : : : 555 870 v 0.0 0 a 4-40 • %11 Atgg et 00 00 00 d w « .. .. N u.; • -1-«-«"--0 P. 04tr. 4. 4.. 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