John W. Kensinger December 1985 Revised: December 1993 The Learjet Venture: A Case Study In Entrepreneurship In the late 1950s jet airliners were just coming into widespread use, but William P. Lear, Sr. was already dreaming of a small, affordable, private jet for business and personal travel. Finally, in 1962 he sold out his share of Lear-Siegler, which he had founded and chaired for decades, in order to work full-time on his “baby jet.” He worked at first from his Swiss estate, but soon moved the operation to Wichita, Kansas. The prototype made its maiden flight on October 8, 1963, and production was under way in March 1964. By March 1965, ten aircraft had already been delivered. At that time, the capital base of the company was a mere $5.8 million. Having solved the problems associated with bringing his new airplane into production, he then set up an avionics division in Grand Rapids, Michigan to produce the instruments and autopilot for the jet. Expanding toward new horizons, he bought out Brantley Helicopter Corporation (headquartered in Frederick, Oklahoma), to provide a foundation upon which to develop a new, sleek, fast executive jet helicopter. He even managed to take time out from the jet project to invent the 8-track stereo tape player for cars, and set up a division in Detroit to produce tapes. In March 1967, scarcely five years after he founded Lear Jet, Mr. Lear faced the decision of whether to sell his 60% interest in the company to Gates Rubber for $28 million. By then, Lear Jet had sold 150 airplanes, for a total of about $90 million. The industry sales for the 8-track stereo tape system he invented had risen to $25 million annually. Even so, the company had reached a turning point, facing strong competition on all fronts, and experiencing significant operating losses. This is the story of an entrepreneurial genius, and his best-known venture. Put yourself in the position of a close advisor to Mr. Lear, at the time he was deciding whether to sell. The Man Behind the “Baby Jet” Bill Lear was born in Hannibal, Missouri, in 1902, and dropped out of school after finishing sixth grade. As a youngster, he patrolled the back roads on his bicycle, looking for stranded motorists with stalled engines. He had learned that their motor trouble was often in the ignition, and he would use his pocket knife to scrape the carbon from the ignition points for a $2 fee. At the age of 20, after a stint in the Navy, he founded and made himself president of the Quincy Radio Laboratory in Quincy, Illinois. He was already commanding fees of $2000 per month (a princely sum in 1922) as a consultant in the infant field of radio communications. He was hard at work developing the first affordable radio sets for home use, and one of his designs produced the famous “Majestic” radio. He was also at work bringing the radio to automobiles. By 1924 he had a design which he took to Paul Galvin, founder of Motorola Corporation. At first Galvin was skeptical, but finally built his company on Lear’s radio. It didn’t take Bill Lear long to develop an interest in aviation. In 1930, in the early days of the Depression, he founded and became president of Lear Developments. This company later became Lear, Inc., and finally LearSiegler. In the early days it specialized in aviation instruments, electronics, automatic controls, and fluid handling devices. In 1935 he announced the invention of one of the first commercial radio direction finders for aircraft, which 1 he called the Lear-o-Scope. In 1940, he was awarded the Frank M. Hawks Memorial Award for the design of the Lear-o-Matic radio navigation system for airplanes—the foundation of the modern international system. During World War II, he sold the military $100 million worth of cowl flap controls which he had designed to make it possible to control the temperature of aircraft engines in flight. These controls significantly enhanced the efficiency and performance of U.S. military aircraft. After the war, he developed the first operational auto-pilot for jet aircraft, and in 1950 was presented the Collier Trophy by President Truman, the highest award in the aviation industry. This was followed quickly by more honors. In 1951 the University of Michigan conferred upon him the honorary degree of Doctor of Engineering, in appreciation for “the advances which his inventive genius made possible in modern methods of communication and aviation.” In 1954 he received the Horatio Alger Award “for having pulled himself up to the top of his field by his boot straps.” Then in 1960 he was presented Sweden’s Thulin Medal for his contributions to the aircraft industry. As the ‘50s drew to a close, Bill Lear was comfortably established as chairman of a company with annual sales of $90 million, which he had founded. Although the company was headquartered in Santa Monica, California, he lived on a 22-acre estate near Geneva, Switzerland, leaving day-to-day operational matters in the hands of the new president, Albert Handschumacher. At the time, Lear described his own role as “bird-dogging.” That is, he flew all over the world, keeping in touch with his contacts in the aviation industry and drumming up sales for the company. He would buttonhole people whenever he got a chance, and pump them to find out their problems. Then he would promise a solution, and leave it up to the people in Santa Monica to find a way to make the solution practical. He would also drop in on the home office periodically, as he said, “to shake things up.” Predictably, this led to frictions, and he was eventually asked to make himself scarce. Bringing the “Baby Jet” into Reality Bill Lear could have retired to his estate and rested on his already extensive laurels, but he wanted a personal jet airplane for himself and believed other people wanted one, too. Besides, he hated idleness. He was once quoted as saying, “Some men enjoy golf, others sports cars. For me, the best of life is the exercise of ingenuity—in design, in finance, in flying, in business.”1 Initial Obstacles By 1962, when he was 60 years old, Mr. Lear had preliminary plans for a plane that would fly almost 600 miles per hour, and that he hoped to sell for only $250,000 each. The plans were based on a fighter design. Parts for the plane would be built in four different countries, and assembled in the United States. He was very excited about the prospects for executive jets, and envisioned a market that would absorb 3,000 turbine-powered aircraft by 1970. Less optimistic estimates within the industry put the realistic figure at 300. Bill Lear, however, believed in his intuition, and felt that as soon as people could see the plane, they would want to own one. He tried to persuade the board of Lear-Siegler to back the project, but they refused. Dissenters on the board pointed out that Lockheed and North American Aviation already were selling executive jets which had initially been designed for military specifications. They noted that several other companies were at work developing small jets for business aviation, and that some had already left the field. They felt that the field was overcrowded, and that the costs of developing a new aircraft were not justified by the potential market. Bill Lear, however, believed that he could 1Business 2 Week, March 7, 1964, p. 111. build a better aircraft for less money, and therefore be competitive. Unable to change their minds, Mr. Lear asked to be bought out. He received $14.3 million for his stock in LearSiegler, and dipped into it to found a new company, Lear Jet, Inc. He was forced to finance the airplane’s development personally, because bankers proved to be as reluctant as the board of Lear-Siegler to back his project. Lear was once quoted as saying, “In spite of my track record, I still scare hell out of conventional bankers.” 2 It wasn’t long before he became frustrated with the problems of running the new enterprise in Switzerland, and moved the entire operation to Wichita, Kansas. He built a factory there from scratch, and in October 1963 the first prototype flew. By March 1964 production was already under way, even though the plane was not yet certified by the Federal Aviation Administration (FAA). Mr. Lear simply believed that his design would win approval, and he turned out to be right. At that point, he had risked $7.5 million of his own money in the development of the airplane, and had raised another $1.5 million from industrial bonds issued by the City of Wichita. Most of the bonds were purchased by members of Lear’s immediate family. Still a meddler frequently poking his nose into the work of his engineers, he was in a position to brush aside the resulting frictions, reminding everyone that it was his money and his baby. Siddley was working on the DH-125, scheduled to begin production in 1964. Dassault Aviation Co. of France was coming out with the Mystere 20, and had already contracted to sell 40 of them to Pan American World Airways. Pan Am had an option on another 120, and planned not only to distribute and service them, but also to use them in a European charter operation. Hamburger Flugzeugbau of Germany planned to have its Hansa in production by the end of 1965. Douglas Aircraft Co. had teamed with Italy’s Piaggio to produce the PD 808 Vespa Jet, starting in late 1965 or early 1966. In the U.S., Aero Commander, Inc. expected to come out with its Jet Commander in late 1964. It promised to be a crowded market, considering that industry sales were not expected to exceed a few hundred aircraft per year. Competition was potenially so intense, that one commentator described the prospects as “a bitter dogfight for a market of uncertain size.”3 Two companies, Grumman Aircraft Engineering Company and Fairchild Stratos Corp. considered the market, but decided to stay out. Fairchild had even gotten as far as an eight-passenger mockup in 1958. As one official said, “We stood down when we calculated that we’d have to gamble at least $40 million just to enter an already overcrowded market.”4 Lear Jet had three things going for it, though. The first was Bill Lear’s reputation and stature in the industry. The second was price. The Learjet, priced at just under $600,000, was much more expensive than Mr. Lear had hoped; but nevertheless was $100,000 cheaper than the nearest competitor. Last but not least, the Learjet’s cruise speed of nearly 600 mph was faster than any of the others, and it could fly higher. Lear was able to achieve the low cost by offering the airplane in only one basic model, and one color, with a standard avionics package of Lear equipment and a The Competition In mid-1964 Lear Jet was not alone in its new segment of the aviation industry. Lockheed had been selling its $1.5 million, four-engine, twelve-passenger JetStar since 1958. North American Aviation’s $1 million, six-passenger Sabreliner had become available shortly afterward. In addition, several other companies were vigorously developing small 4-6 passenger jets with price tags of $1 million or less. In Europe, Hawker 2ibid. 3Forbes, February 15, 1965, p.36. 4Business Week, Sept. 28, 1963, p. p. 109. 3 142. standard interior. The high speed was achieved in part by making the fuselage so small that passengers could not stand up in the cabin. Although Bill Lear believed people would be willing to exchange comfort for speed, there were others in the industry who doubted the wisdom of his design. For all its technical ingenuity, Lear Jet was hard-pressed to meet the service advantages offered by some of the competition. Pan Am, for example, saw the executive jet as a supplement, rather than a competitor, of the scheduled airlines. Vice President Alvin Adams was quoted in 1963 as saying, “We see a time when top executives will fly from New York to Paris with Pan Am, and then board their waiting Mystere to make the rounds of European plants and customers.” Pan Am would supply servicing and flight data for Mysteres operating abroad.5 Forest Becket, president of Youngstown Airways, Inc., ordered sixteen Jet Commanders in the early ‘60s. He planned to lease them for about $20,000 per month. In return, clients would receive maintenance, operations support, and two pilots. They would also take over full ownership at the end of eight years.6 an option on its 1966 cars, and Lear arranged to make a “hang-on” version to be sold through car dealers and parts outlets. Lear Jet had gone public in November 1964 with an initial offer of 500,000 shares of common stock at $10 per share, and the price had soared since then to $50. Sales were strong, and the airplane was already becoming the industry standard, with “Learjet” being a generic term for small jets. In April 1966, Bill Lear was in a position to brag, “I was right; they were wrong.” He announced plans to acquire a helicopter company, saying “by 1970 we’ll be doing $200 million a year in business.” He also expressed the desire to build an engine plant in Wichita, and talked of building a 43-place jet to get into the short-haul commuter business. Also, he talked of building a stereo tape production plant somewhere in the South to turn out 100,000 cartridges per day.7 Only ten days later, on April 25, 1966, Lear Jet Corp. announced the acquisition of Brantley Helicopter Corporation of Frederick, Oklahoma, through an exchange of stock. Bill Lear was gaining on his dream of producing a sleek, fast, executive jet helicopter. The deal gave Lear 97% ownership of Brantley, which had 180,000 square feet of manufacturing and office space in their plant. The 13year-old Brantley made two models of helicopters, a two-passenger version and a four-passenger version. Lear stated at the time that N.O. Brantley, founder and chairman of the helicopter company, would stay in top management.8 Lear Jet Grows With the problems of bringing the Learjet into production barely solved, Bill Lear turned his attention to another project. Tired of listening to commercials on his car radio, he designed a stereo tape player that would fit into the dashboard. He invented a special 8-track continuous loop tape cartridge, and solved the problem of miniaturizing a player that would fit in the required space. Lear licensed the manufacturing to Motorola, and RCA gained the rights to sell prerecorded tapes. Lear would make the tapes at a new division in Detroit. Ford Motor Company agreed to make the unit 5Business 6ibid. Bill Lear’s Decision The fortunes of Lear Jet Corp. had risen rapidly, but they also turned down rapidly. The heat of competition make itself felt by the Fall of 1966. In October, Lear Jet appealed to the Civil Aeronautics Board to prevent Eastern Airlines from 7Forbes, April 15, 1966, pp. 54&56. 8Wall Street Journal, April 25, 1966, Week:, September 28, 1963, p.142. 4 p.5. acquiring Remmert-Werner, which held the exclusive franchise for world-wide sales of the North American Sabreliner.9 The Lear Jet petition said the acquisition would restrain competition between Lear and Remmert-Werner by making Eastern’s extensive facilities available to the latter. Furthermore, Ampex and others were making inroads into the stereo tape business. In the six months ending October 31, 1966, Lear Jet reported losses of $1.9 million on sales of $14.7 million. In the corresponding period a year earlier, they had earned a profit of $1.4 million on sales of $15 million. In early 1967, Gates Rubber offered to purchase all of Bill Lear’s stock in Lear Jet, Inc., about 60% of the 2,053,000 shares outstanding, at the current market price. At the time, the shares were selling at $22.50 each in OTC trading, down from $50 a year earlier. Mr. Lear would receive approximately $28 million for his stock. Gates Aviation, the Denver-based subsidiary of Gates Rubber, was a major distributor of Lear Jet aircraft. Mr. Gates was quoted as saying, “It’s our intention to reinforce the financial stability of Lear Jet and to bring it to the kind of proven management controls and marketing know-how that have generated the profitable, dynamic growth Gates Rubber has enjoyed over the past 55 years.” Gates also said there would be no change in the jet aircraft manufacturing operation; but the stereo division in Detroit, the avionics division in Grand Rapids, and Brantley Helicopter were “under study.”10 Mr. Gates would take over as President and Chief Operating Officer of Lear Jet; but Mr. Lear would be allowed to remain as chairman of the company, engaged in new product development and advanced engineering activities. Mr. Lear was very hopeful about the arrangement, saying, “I see myself doing for Lear Jet ... what Pop Kettering did for General Motors.”11 The sale would also give him enough money to begin work on an idea for low-pollution power systems to replace the internal combustion engine. 9Wall Street Journal , October 11, 1966, p.10, and New York Times, October 11, 1966, p.69. 10Wall Street Journal, April 11, 1967, p.14. 11Forbes,May 5 15, 1967, p.70.