3.003 Principles of Engineering Practice CdTe in Grid Connected Systems 12+"34",567*8/9":-5-0+6"8.":-,58-,5"0/.(82",5";<<="6+*>,8+" 6,??,@7A8,+*",5"82+"2.7*,50"-56"@.5*8/7@8,.5"*+@8./*"-56"@7:7A-8,B+" 0/,6C8,+6"@->-@,89"*-,A+6">-*8"82+"D"0,0-(-88"EDF<<<"GHI":-/J"K9" ANALYSES: ,5*8-AA,50"L;="GH)"&5"+*8,:-8+6"L<"GH".?".??C0/,6"@->-@,89"(-*"-A*." Cost is the key constraint because the area -66+6)"M.(+B+/F"9+-/C.B+/C9+-/"0/.(82",5"-557-A"0/,6C8,+6"@->-@,89" available for grid connected systems is not limited -66,8,.5*".?"NO">+/@+58"?+AA"*2./8".?"82+"OL">+/@+58"0/.(82",5";<<O)" Q "(2,@2"5+-/A9"8/,>A+6"?/.:" P.8-KA+"0/.(82"@-:+",5"82+"78,A,89"*+@8./ Use low-cost photovoltaics to increase the growth ;;"GH",5";<<O"8."!!"GH",5";<<=)"Z+*,6+58,-A",5*8-AA-8,.5*"(+/+" of grid connected systems K7.9+6"K9"82+"/+:.B-A".?"82+"[;F<<<"@->".5"82+"%1WF"A,?8,50"B.A7:+" Production of CdTe is high throughput (because of D<D">+/@+58"?/.:"\O"GH",5";<<O"8."DQ!"GH",5";<<=)" TheZ+*,6+58,-A US energy crisis P.5C/+*,6+58,-A S8,A,89 necessitates the growth of its solar cell market. vapor transport deposition & automation) & low ;%-,'<-+!7+=/*$'&&->+?#*$ • Growth rate of Grid-Tied PV [=)<<" Additions is over 40% • Top US producer: FirstSolar (CdTe) [O)Q<" <CQ"JH 9:0 [O)<<" QCD<"JH D<C;Q"JH [\)Q<" ;QCQ<"JH [\)<<" Q<CD<<"JH KEY CONSTRAINT:D<<CD<<<<<"JH 1.8-A [!)<<" MODULE COST [!)Q<" [Q)Q<" issues ;<<\ ;<<O ;<<= Minimizing Manufacturing#$%&F"a>+534 Cost. CdTe solar cell producers (FirstSolar!7+!,#8-)$+!(3-&(/& Abound Solar) have manufacturing costs of less than $1/watt. Improving Cell Efficiency. Average efficiencies (~10%) are %5"a>+/-8,.5" less S56+/" than theoretical (20%). OQ"GH T+B+A.>:+58" Efficiencies are also less than !FL\<"GH S56+/" commercial silicon cells (20%)W.5*8/7@8,.5"!\" O GH Q consequences !"#$#%#&$'()*+ Q<<" LQ<" L<<" NQ<" N<<" ;Q<" ;<<" DQ<" D<<" Q<" C 1(."78,A,89C*@-A+"*.A-/">.(+/">/.R+@8*"K+@-:+"82+"A-/0+*8"-56"*+@.56" cost A-/0+*8",5*8-AA-8,.5*",5"82+"S)#)"12+";QCGH-@"T+#.8."P+U8"V+5+/-8,.5" #.A-/"$5+/09"W+58+/"-56"82+";DCGH-@"X#$"YA982+"K7:>+6"82+"DLC GH-@"P+AA,*"&,/"X./@+"Y-*+",5*8-AA-8,.5",58."82,/6">A-@+)" HOW IT WORKS (MODELS): Improve !,()-+.-)&(/-*+ CdTe cell design to maximize efficiency: glass, TCO: tin oxide (also functions as ! ;<<=":-/J+6"-"*+@.56"9+-/".?":-R./">/,@+"6+@A,5+*"?./"34":.67A+*) " antireflective coating), cadmium sulfide (n-type), 3/,@+*"2-B+"?-AA+5"8."[D)OQC[;);Q">+/"(-88"?/.:"[N)Q<C[L)<<">+/"(-88" cadmium telluride (p-type), back electrical \ "H,82":.67A+">/,@+*" ,5":,6C;<<OF"-"6/.>".?".B+/"L<">+/@+58) contact, glass -@@.758,50"?./"7>"8."2-A?".?"82+",5*8-AA+6"@.*8".?"-"34"*9*8+:F"82+*+" Promote mass production of CdTe cells within the >/,@+*"-/+"K+0,55,50"8.">78"6.(5(-/6">/+**7/+".5"*9*8+:">/,@+*)" O US with financial incentives " &B+/-0+",5*8-AA+6"@.*8"?+AA"/.702A9"D<">+/@+58"?/.:";<<O"8.";<<=) 12,*",*"6+*>,8+"82+"A-/0+"*2,?8"8."82+":./+"A-K./C,58+5*,B+"E-56" +U>+5*,B+I"/+*,6+58,-A",5*8-AA-8,.5*)"H,82"5+(",55.B-8,.5*",5"82+" ,5*8-AA-8,.5">/.@+**F",5@/+-*,50"+@.5.:,+*".?"*@-A+"-56",55.B-8,B+" ASSUMPTIONS AND LIMITATIONS: +]7,>:+58",5@/+-*,50"+5+/09"9,+A6*F"82+"@.*8"/+67@8,.5*"-/+"+U>+@8+6" 8."@.58,57+)"34",*"K+@.:,50"-5",5@/+-*,50A9"-88/-@8,B+"-56"*+@7/+" • Continued exponential growth of solar ,5B+*8:+58)"" manufacturing capacity (30%) • Sales of solar cells produced in US only domestic 0"'$+$#+123-)$+(/+4565+ • Increasing tellurium costs don’t discourage growth 34",*"0+88,50"/+-69"8."0."K,0)"Z+*,6+58,-A"-56"@.::+/@,-A"/..?8.>" of CdTe companies ,5*8-AA-8,.5*"-/+"+U>+@8+6"8."/+:-,5"*8/.50"-56"82+"78,A,89C*@-A+"34",*" +U>+@8+6"8."0/.("*,05,?,@-58A9F"(,82":./+"82-5"!F<<<"GH",5" • Use of government subsidies to encourage -55.75@+6">/.R+@8*",5"82+">,>+A,5+)"H,82"82+"1/+-*7/9"V/-58"3/.0/-:" growth of manufacturing & sales *+8"8."+U>,/+"-8"82+"+56".?"82+"9+-/F":-59",5"82+"*.A-/",567*8/9"(,*2"8." :++8"82+"*8-/8C@.5*8/7@8,.5"6+-6A,5+".?"T+@+:K+/"NDF";<D<)"G.*8" ,567*8/9"-5-A9*8*"+U>+@8"-5.82+/"9+-/".?"0/.(82",5"82+"34",567*8/9)" recommendations @0 background A,(>BC(->+!7+?'3')($D+;>>($(#/* Land displacement. Acquisition of land necessary for grid connected systems may displace homes or nature reserves. Increased mining. Expanded needs of cadmium & tellurium may have negative impacts around areas of new mines. Bankruptcy of other cell manufacturers. Growth of CdTe manufacturers might push manufacturers of other cell types out of the market. OVER 3300 GW FROM SOLAR ENERGY IN 50 YEARS POSSIBLE Implement CdTe photovoltaics for use in grid connected systems • Offer financial incentives for CdTe manufacturers & consumers • Invest in the research & development of CdTe cells The deployment of CdTe cells for grid systems can help solve the current US energy crisis! "^S8,A,89"*+@8./_"/+?+/*"8."-AA"@->-@,89"82-8"?++6*"+A+@8/,@,89"6,/+@8A9",58."82+"6,*8/,K78,.5"0/,6"./"82+"8/-5*:,**,.5"0/,6F"/-82+/"82-5">/,:-/,A9"*+/B,50".5C*,8+"7*+)"%8",5@A76+*" 78,A,89C*@-A+"*.A-/">.(+/">A-58*F"78,A,89C.(5+6"6,*8/,K78+6"*9*8+:*F"-56"5.5C78,A,89".(5+6"6,*8/,K78+6"*9*8+:*"A.@-8+6".5"@7*8.:+/">/.>+/89"82-8"@.55+@8"8."82+"0/,6".5" MIT OpenCourseWare http://ocw.mit.edu 3.003 Principles of Engineering Practice Spring 2010 For information about citing these materials or our Terms of Use, visit: http://ocw.mit.edu/terms.