Research Journal of Applied Sciences, Engineering and Technology 2(3): 268-273, 2010 ISSN: 2040-7467 © M axwell Scientific Organization, 2010 Submitted Date: March 18, 2010 Accepted Date: April 03, 2010 Published Date: May 10, 2010 Experimental Emulsified Diesel and Benzen Investigation Say el M . Fayyad, Suleiman Abu-Ein, Ghazi Al-Marahleh, W aleed Al-M omani Muntaser Al-Momani, Zaid Abulghanam, Om ar Badran and Taiseer Abu-Rahm ah Departm ent of Mechanical Engineering, Facu lty of Engineering Techno logy , P.O. Box 15008, Al Balqa Ap plied University, Amman, Jordan Abstract: This study presents an experimental investigation of emulsified fuels as an operating material for vehicle eng ines. W ater in fuel blends is still relatively unknown and unaccepted by the majority of people. Introducing water into the combustion chamber has been around for more than one time, through water injection systems and emulsification of water into fuel. Adding water to fules will reduce bad emissions of the vehicles. It is found that brake power, engine power and also the engine torque have been improved with the emu lsified fuels for both diese l and benze n till 25% water percentag e add ition. Key w ords: Brake power, emissions, emulsions, engine, fuel blends, torque INTRODUCTION The dreaming of addin g water to fuel began in 1931 by Joseph Vance, up of (40-60)% of water was added to the liquid hydrocarbons fuel, and achieved the theory in 1991 on hand Rudolf W.Gunnremans - Water emulsified in fuel –where the mixing procedure and the water content in the emulsified fuel were modified (Gunnerman and Russe l, 2003). In 1931 Joseph Vance suggested application related to proce ss for m aking liquid fuel use in heating apparatus or combustion engines. Emulsified fuel is defined as adding water to the fuel then mixed together by adding specific additives as shown in Fig. 1. Many researches focused in using water w ith fuel as a emulsified fu el, Yatsufusa et al. (2009), studied the effect of water addition to fuel by emulsification on combustion and emission characteristics using air-assisted fuel atomizing burner. Water addition elongates the combustible range to higher fuel equivalence ratio side by reduction of PM emission. The water addition also reduces NOx emission drastically. Although the reduction of NOx is caused by the reduc tion of locally high temperature region, the reduction of global flame tempe rature is n ot significant, thus thermal penalty by adding water is negligible. Water addition is also effective to reduce PM emission especially in higher fuel eq uivalence ratio (Yatsufusa et al., 2009). Alahmer et al. (2009), the performance of an engine together with its effect on env ironmen t were tested when engine was powered by both pure diesel and emulsified fuel with various quantities of water content in the diesel fuel. The amount of water quantities added ranged between 5 and 30% by volume. The engine speed during the experimental work was w ithin the ra nge from 1 000 to 3000 rpm. W hile producing sim ilar or greater thermal efficiency and improved NOx emission outcomes use of the emu lsion also results in an increase in brake specific fuel consumption. It was also found that, at high amount of water addition, the nitrogen ox ide decreases. Also, in general, the diesel emulsion fuel emitted an amount of CO2 higher than that of pure diesel (Alahmer et al., 2009). Jae et al. (2000), combustion characteristics of the emulsified diesel fuels were investigated in a Rapid Compression and Expansion Machine -RCE-. Among the test cases the 40 W/O fuel injected at BTDC 20° has shown the best performance with respect to the efficiency and NOx and soot emissions. The pressure trace of the 40 W /O fuel is characterized by a longer ignition delay and a lower rate of pressure rise in premixed combustion. High-speed photographs show reduc ed flam e luminosity and lower flame temperature with the increasing W /O ratio, (Jae et al., 2000). Micro-explosions of emulsified fuel droplets, which affect the local shape and brightness of the flame, are identified in magnified flame images (Harbach and A gosta, 1991; Abu -zaid, 2004a ). The present work aims to conducting the usage of different percent of emulsified fuels experimentally in order to find the optimal mixture of such emulsion, and measuring its effects on the operation of the engine. MATRIALS AND METHODS Different percentage s of w ater w ere added to both benzen and diesel fules and then injected to an internal Corresponding Author: Sayel M. Fayyad, Department of Mechanical Engineering, Faculty of Engineering Technology, P.O. Box 15008, Al Balqa Applied University, Amman, Jordan 268 Res. J. Appl. Scil Eng. Technol., 2(3): 268-273, 2010 Fig. 1: Emulsion contents combustion engine, the ex perimen ts were indu cted in 2007, at the Faculty of Engineering Technology (BAU) labroteries and at University of Jordan labroteries Amman-Jordan. milky color related to the surfactant addition (Abu-zaid, 2004b; Gunnerman and Russel, 2003; Tsukahara and Yoshimoto, 1992). Water diesel and benzene emulsion fuel contents: The function of emulsifier or “surfactant” as co mm only named is mainly to stabilize water in diesel mixture, which can’t be maintained by natural mixing of diesel with water, because of their different densities and forces of surface tension exist at the separation zone of the two substances, surfactant reduce surface tension forces, so that perm it two different densities liquids to mix w ith stable chem ical com position, that aid the formation and retention of emulsion. Chemical composition of surfactant shows that it consists of two parts Hydrophilic and Hydrophobic, hydrophilic moiety has tendency to react with water, on the other hand, hydrophobic moiety has tendency to react with oil. Surfactant has many types, forms, and purposes it divided into two main classifications: organic and non-organic surfactants. It can be liquid (with high density) or pow der, or other forms, each form used in specific purposes, and it covers wide range of industrial uses, it used in nutrition industries, medical industries, and chemical industries, especially in cosmetics and cleaning prod ucts industries (Harbach and A gosta, 1991). Many tests carried out on the propose d em ulsion to reach the suitable long-life emulsion and use it in this study. In this study the test of stability applied on tw o 600 ml samples both have 75% diesel, 25% water 2.5% emulsifier composition was added all based on total volume of emulsion 1 st sample contain tape water (named sample A), while in the second sample used dematerialized water (named sample B), to investigate which one is more effective emulsion stability. Dematerialized water as shown in Fig. 2, and results w ere seen to be more efficient, and produce, longer-life emulsions are used more than tape water emulsions and indicate good stability appearance and performance when be tested on diesel engine many advanced tests must be Experimental work: The water addition ranges between 0-30% and the maximum water content arrives to 40%. The mixing created by an homogenizer device which water particles become micro-explode due to the discrepancy of the boiling point between the diesel and the water (boiling point of water 100 o C, boiling point of the diesel 185 o C) so that the emulsion fuel drops divided into finer particles and its leads to increasing the volatility of the fuel and that affect clearly on the combustion efficiency. The mixture is immediately injected and atomized within the engine's combustion chamber. The heat inside the com bustion chamber causes the water droplets to vaporize into steam. Creating the steam uses up energy and lowers the peak combustion temperature. At the same time, w hen the w ater droplets vaporize, they produce "micro-explosions" inside the surrounding fuel droplets. The micro-explosions expose more of the fuel's surface area to the air, which increases combustion. Just as a block of ice melts(i.e., releases energy) faster when it's shattered into small chips the fuel burns (releases energy) more com pletely after it has been shattered by the micro-explosions also release the water's two elements hydrogen and oxygen. The additional ox ygen inhib its the formation of the comp ound called PAH (Polycy clic Aromatic Hydrocarbons). D uring com bustion, PAH is not burned completely; the unburned PAH becomes particulate matter (PM). By reducing the amount of PAH, the additional oxygen also reduces th e p ro du ction of PM . The reduction is on the order of two to three times the water content of the water-in-fuel emulsion (i.e., a 20% water content would re duce PA H- genera ted particulate matter by 40 to 60%). The color of the regular fuel is changed to a white milky color that it's guided to changes the regular fuel properties, this color makes many questions and suggestion on the consume rs, the w hite 269 Res. J. Appl. Scil Eng. Technol., 2(3): 268-273, 2010 Fig. 2: Stability tests on water diesel emulsion fuel run out to explain this result but simply salts being dissolved in tape water effect negatively on surfactant function and so on stability time, as a result using dematerialized water in emulsions is recommended. These samples (25% water content) were chosen arbitrarily; emulsion samples that contain less amount of water may be more stable or have longer stability time (Ganesson and Ram esh, 2002; Harb ach and A gosta, 1991 ). RESULTS AND DISCUSSION In this work w ater in diesel emu lsion w as tested in (CI) to investigate the effect of water emulsification on the most two important consideration of any engine: Performance of the engine, and to compare the efficiency of the engine o f the emulsion and the pu re fuel (pure diesel). Performance analysis was studied on a single cylinder, direct injection engine. Performance analysis includes torque, brake power, and thermal efficiency. Several diesels (CI) engine tested using water in the (diesel) emu lsion has been co nducted in this study; five samples (blend s) we re tested: pure diesel, diesel surfactant + 10, 15, 20, 25% water by volume. For each run the engine was started on pure diesel and then switched to the test sample. All tests were run out at constant load, variable engine speed operating at 10001500 rpm. The performance analysis gives a high knowledgment on feasibility of used water-diesel emulsion fuel and discovers the advantages and disadvantages of this new fuel product. The effect of wa ter addition on the form of emulsion on the engine output torque is shown in Fig. 3. The torque is a function of engine speed, at low sp eed, torque increase as engine speed increase, reaches a maximum value, then the speed increases. Also as shown in Fig. 3 the percentage of Fig. 3: Engine torque versus engine speed using water diesel emulsion Fig. 4: Engine power output versus engine speed using water diesel emulsion water in the em ulsion increases, the torque produced will increase. This may be attributed to the additional force on 270 Res. J. Appl. Scil Eng. Technol., 2(3): 268-273, 2010 top of piston provided by the pressure exerted by the steam. When the charge is fired in the cylinder, the water would turn to high-pressure steam. In addition, the higher viscosity of the emulsified fuel than that of the base fuel (diesel) and the presence of water promote a finer, cloud like atomization of the emulsified mixture during injection . Result in imp roving efficiency significantly. The effect of the emulsion on the engine pow er is shown in Fig. 4, the pow er increases as engine speed increases, and decreases at higher speeds, this is because friction losses increase with speed and become the dominant factor at very high speed. Also Fig. 4 shows that the power increases slightly as the water percentage increases. The increase in power output for the emulsion is because water in the emulsion influences combustion of the fuel. It was found that the introdu ction of water in diesel prolongs the ignition delay. The ignition delay period is when the fuel that has been injected into the cylinder is undergoing chemical and physical preparation for combustion. Thus, the emulsion fuel requires less compression (nega tive) w ork tha n the diesel due to the longer ignition delay during the compression stroke. This helps to reach a higher peak pressu re after TDC to produce more power output during the expansion stroke. In addition, when the ignition delay increa ses, more diesels would be physically prepared (evaporation, mixing) for chemical reaction, which increases the amount of diesel burned and the rate of heat release in the premixed burning. This result enhances the combustion and impro ves the com bustion efficiency. Figure 5 shows that as the water percentage in the emulsion increases, the brake efficiency causes the BSFC will increase then the efficiency will increase, this is because as the percentage of water in the emulsion increases, a larger amount of diesel is displaced by an equal amount of water. This means that less diesel fu el is actually contained w ithin each volume of the emulsion. It is clear from Fig. 5 that as the percentage of water of the emulsion increases, BSFC of diesel decreases. The minimum value occurs at a water percentage 25% by volume. W ater in benzene was tested in (SI) engine to investigate the effect of water emulsification on the most two important consideration of any engine: Performance of the engine, and to compare the efficiency of the engine of the emulsion and the pure fuel (pure benzene). Performance analyses were studied on a single cylinder, direct injection engine. Performance analysis includes torque, brake power, and thermal efficiency. Several benzene engin e tested using water in the benzene, emulsion have been cond ucted in this study; four samples (blends) were tested: pure benzene, benzene fuel +surfactant + 5, 10, 15% water by volume. For each run the engine was started on pure benzene and then switched to the test sample. A ll tests were run out at constant load, variab le engine speed operating at 1000-1500 rpm. The Fig. 5: Engine brake efficiency versus engine speed using water diesel emulsion Fig. 6: Engine torque versus engine speed using water benzene emulsion Fig. 7: Engine power output versus engine speed using water diesel emulsion performance analysis gives a high knowledgment on feasibility of used water benzene emulsion fuel and discovers the advan tages and disadvantages of this new fuel product. The results for burning the emulsion fuel and regular benzene can show below. The effect of water addition on the form of emulsion on the engine output torque is shown in Fig. 6. The torque is a function of engine speed, at low speed, torque increase as engine speed increase, reaches a maximum value, then the speed 271 Res. J. Appl. Scil Eng. Technol., 2(3): 268-273, 2010 Fig. 8: Engine brake efficiency versus engine speed using water diesel emulsion decrease. As shown in Fig. 6 the percentag e of w ater in the emulsion increases, the torque produced will increase. This may be attributed to the additional force on top of piston provided by the pressure exerted b y the steam. In benzene the torque will decreases when the percentage of water up of 15% because the pressure in piston will increase that will effect to the cylinder and increase the (negative) work of the cylinder. In addition, the higher viscosity of the emulsified fuel than that of the base fuel (benzene) and the presence of water promote a finer, cloud like atom ization of the emulsified mixture during injection. Result in improving efficiency significantly. The effect of the emulsion on the engin e pow er is shown in Fig. 7, the power increases as engine speed increases, and decreases at higher speeds, this is because friction losses increase with speed and become the dominant factor at very high speed and for the high pressure because the high density and viscosity in the emulsion contents, and the designing of the piston and cylinder can't maintain this effects. Figure 7 shows that the pow er increases slightly as the water percentage increases. The increase in power output for the emulsion is because water in the emulsion influences combustion of the fuel. It was found tha t the introd uction of water in diesel prolon gs the ignition delay. The ignition delay period is when the fuel that has been injected into the cylinder is undergoing chemical and physical preparation for combustion. Thus, the emulsion fuel requires less compression (negative) work than the diesel due to the longer ignition delay during the compression stroke. This helps to reach a higher peak p ressure after TDC to produce more power output during the expansion stroke. In addition, when the ignition delay increases, more benzene wou ld be physically prepared (evaporation, mixing) for chemical reaction, which increases the amount of benzene burned and the rate of heat relea se in the premixed burning. But in benzene emulsion when the emulsion is burned up of 15% containing water the engine is vibrated and becomes noisy because of the effect of high pressure in the cylinder in high speed. Figure 8 shows that as the water percentage in the emulsion increases, the brake efficiency causes the BSFC will increase then the efficiency will increa se, this is because as the percentage of water in the emulsion increases, a larger amount of benzene is displaced by an equal amount of water. This means that less benzene fuel is actually contained within each volume of the emulsion. It is clear from the Fig. 8 that as the percentage of water of the emulsion increases, efficiency sill increases. The minimum value occurs at a water percentage 15% by volume. 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